Coal gun device capable of being quickly inserted and pulled
By designing a rapidly plug-in and unplugging coal gun device, the use of pneumatic cylinders and pneumatic solenoid valves to achieve rapid replacement of coal guns, solving the problem of manual replacement and improving operating efficiency.
Patent Information
- Application Number
- CN202422631274.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-30
AI Technical Summary
When replacing abnormal coal guns, due to their large position pressure, manual replacement is very inconvenient, resulting in high operating intensity and low efficiency.
A quick plug-in and unplugged coal gun device is designed, including coal gun fixing parts, pneumatic cylinders, angle adjustment mounting seats, support frames and pneumatic solenoid valves. The pneumatic cylinders and pneumatic solenoid valves use compressed air as the power source to quickly plug and unplug and replace the coal gun.
The coal gun replacement process is simplified, the working time is reduced, the replacement efficiency is improved, and the operation process is optimized.
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Figure CN223255301U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coal powder injection equipment, in particular to a quick-plugging coal gun device. Background Art
[0002] The development direction of blast furnaces is large-scale, intelligent, and efficient. Under current production conditions, to improve smelting intensity and increase molten iron output, traditional blast furnaces now use multiple injections of fuels such as pulverized coal and coke oven gas, and employ in-furnace oxygen enrichment technology to enhance the combustion of injected materials in front of the tuyere (most blast furnaces currently use pulverized coal as the injection material).
[0003] The main systems for pulverized coal injection (CPI) are divided into the following areas: flue gas system; coal grinding system; pulverized coal collection system; pulverized coal drop system; and pulverized coal injection system. After entering the raw coal bunker, the raw coal is ground and crushed by the pulverizer, removed by dust removal equipment, and then enters the pulverized coal bunker and the pulverized coal injection tank. After being pressurized by a mixture of compressed air and nitrogen, the coal enters the lance through a distributor and is transported to the interior of the blast furnace.
[0004] During the pulverized coal injection process, the following abnormal situations may occur: 1. The coal gun is burned out and needs to be replaced; 2. There is a problem with the air supply system, the blast furnace is shut down urgently, and the blowpipe is blown to fill the slag; when replacing the abnormal coal gun, 2-3 people are required to assist in the operation, 1 pipe clamp, and 1 sledgehammer, and the operation is very intensive.
[0005] The present application provides a quick-plug coal gun device to solve the above problems. Summary of the Invention
[0006] The technical problem to be solved by the present invention is that when replacing an abnormal coal gun, manual replacement is very inconvenient due to the high pressure at the location of the coal gun. Therefore, a quick-plug coal gun device is provided, which includes:
[0007] A coal gun fixing, a pneumatic cylinder, an angle adjustment mounting seat, a support frame and a pneumatic solenoid valve, wherein the coal gun fixing is fixedly mounted on the end of the telescopic rod of the pneumatic cylinder, the pneumatic cylinder is fixedly mounted on the angle adjustment mounting seat, the angle adjustment mounting seat is fixedly mounted on the support frame, one end of the pneumatic solenoid valve is electrically connected to the pneumatic cylinder, and the other end of the pneumatic solenoid valve is connected to an external air source and a pipeline.
[0008] Furthermore, the coal gun fixing piece is used to be clamped on the coal gun, and the coal gun fixing piece is a fixing buckle, and the inner layer of the fixing buckle is fixedly installed with a wear-resistant layer.
[0009] Furthermore, the coal gun fixing piece is used to be clamped on the coal gun, and the coal gun fixing piece is a fixing clip, and a wear-resistant layer is provided on the surface of the fixing clip that contacts the coal gun.
[0010] Furthermore, the angle adjustment mounting seat includes a first bracket and a rotating mounting frame, the first bracket is fixedly mounted on the support frame, and the rotating mounting frame is rotatably connected to the first bracket.
[0011] Furthermore, the support frame includes a support platform and several support legs. The support platform is fixedly connected to the first bracket by a bolt and nut structure. The first bracket is installed on the upper surface of the support platform, and several support legs are rotatably installed on the lower surface of the support plane.
[0012] Furthermore, a limiting rod is rotatably provided on each of the support legs, and an end of each limiting rod away from the support leg is rotatably connected to a limiting platform.
[0013] Furthermore, the external gas source and pipeline are preset air injection pipelines.
[0014] Furthermore, the preset air injection pipeline is provided with a communication port, and the communication port is provided with a one-way valve.
[0015] The implementation of this utility model has the following beneficial effects:
[0016] 1. This utility model is convenient and reliable, simple and easy to operate, and easy to manufacture. It uses compressed air as the power source and utilizes a pneumatic cylinder combined with a pneumatic solenoid valve to replace coal guns that have been filled with slag or burned. This reduces working time and improves working efficiency. At the same time, this tool can realize the rapid replacement of coal guns without the need for other tools, thus optimizing the working process. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the blowpipe coal gun device;
[0018] Figure 2 It is a simplified structural diagram of the utility model. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention. Example
[0020] Please refer to the instruction manual Figure 1-2 This embodiment provides a quick-plug coal gun device, which includes:
[0021] Coal gun fixing part 3, pneumatic cylinder 1, angle adjustment mounting seat, support frame 4 and pneumatic solenoid valve 2, the coal gun fixing part 3 is fixedly mounted on the end of the telescopic rod of the pneumatic cylinder 1, the pneumatic cylinder 1 is fixedly mounted on the angle adjustment mounting seat, the angle adjustment mounting seat is fixedly mounted on the support frame 4, one end of the pneumatic solenoid valve 2 is electrically connected to the pneumatic cylinder 1, and the other end of the pneumatic solenoid valve 2 is connected to the external air source and pipeline.
[0022] The coal gun fixing part 3 is used to be clamped on the coal gun. The coal gun fixing part 3 is a fixed buckle. The inner layer of the fixed buckle is fixedly installed with a wear-resistant layer. The fixed buckle is shaped like a common U-shaped clip, and the coal gun is directly clamped in.
[0023] The angle adjustment mounting seat includes a first bracket and a rotating mounting frame. The first bracket is fixedly mounted on the support frame 4, and the rotating mounting frame is rotatably connected to the first bracket.
[0024] The support frame 4 includes a support platform and several support legs. The support platform is fixedly connected to the first bracket by a bolt and nut structure. The first bracket is installed on the upper surface of the support platform, and several support legs are rotatably installed on the lower surface of the support plane. Example
[0025] Please refer to the instruction manual Figure 1-2 This embodiment provides a quick-plug coal gun device, which includes:
[0026] Coal gun fixing part 3, pneumatic cylinder 1, angle adjustment mounting seat, support frame 4 and pneumatic solenoid valve 2, the coal gun fixing part 3 is fixedly mounted on the end of the telescopic rod of the pneumatic cylinder 1, the pneumatic cylinder 1 is fixedly mounted on the angle adjustment mounting seat, the angle adjustment mounting seat is fixedly mounted on the support frame 4, one end of the pneumatic solenoid valve 2 is electrically connected to the pneumatic cylinder 1, and the other end of the pneumatic solenoid valve 2 is connected to the external air source and pipeline.
[0027] The coal gun fixing part 3 is used to be clamped on the coal gun. The coal gun fixing part 3 is a fixing clamp. A wear-resistant layer is provided on the surface of the fixing clamp in contact with the coal gun. The fixing clamp is a commonly used clamp-shaped clamp that clamps the coal gun in the clamp.
[0028] The angle adjustment mounting seat includes a first bracket and a rotating mounting frame. The first bracket is fixedly mounted on the support frame 4, and the rotating mounting frame is rotatably connected to the first bracket.
[0029] The support frame 4 includes a support platform and several support legs. The support platform is fixedly connected to the first bracket by a bolt and nut structure. The first bracket is installed on the upper surface of the support platform, and several support legs are rotatably installed on the lower surface of the support plane. Example
[0030] Please refer to the instruction manual Figure 1-2This embodiment provides a quick-plug coal gun device, which includes:
[0031] Coal gun fixing part 3, pneumatic cylinder 1, angle adjustment mounting seat, support frame 4 and pneumatic solenoid valve 2, the coal gun fixing part 3 is fixedly mounted on the end of the telescopic rod of the pneumatic cylinder 1, the pneumatic cylinder 1 is fixedly mounted on the angle adjustment mounting seat, the angle adjustment mounting seat is fixedly mounted on the support frame 4, one end of the pneumatic solenoid valve 2 is electrically connected to the pneumatic cylinder 1, and the other end of the pneumatic solenoid valve 2 is connected to the external air source and pipeline.
[0032] The coal gun fixing part 3 is used to be clamped on the coal gun. The coal gun fixing part 3 is a fixing clamp, and a wear-resistant layer is provided on the surface of the fixing clamp in contact with the coal gun.
[0033] The angle adjustment mounting seat includes a first bracket and a rotating mounting frame. The first bracket is fixedly mounted on the support frame 4, and the rotating mounting frame is rotatably connected to the first bracket.
[0034] The support frame 4 includes a support platform and several support legs. The support platform is fixedly connected to the first bracket by a bolt and nut structure. The first bracket is installed on the upper surface of the support platform, and several support legs are rotatably installed on the lower surface of the support plane.
[0035] The external gas source and pipeline 5 are preset air jet pipelines, and the air jet pipelines are air passages that are laid out in the working environment itself.
[0036] A communication port is provided on the preset jet pipeline, and a one-way valve is provided on the communication port. Example
[0037] Please refer to the instruction manual Figure 1-2 This embodiment provides a quick-plug coal gun device, which includes:
[0038] Coal gun fixing part 3, pneumatic cylinder 1, angle adjustment mounting seat, support frame 4 and pneumatic solenoid valve 2, the coal gun fixing part 3 is fixedly mounted on the end of the telescopic rod of the pneumatic cylinder 1, the pneumatic cylinder 1 is fixedly mounted on the angle adjustment mounting seat, the angle adjustment mounting seat is fixedly mounted on the support frame 4, one end of the pneumatic solenoid valve 2 is electrically connected to the pneumatic cylinder 1, and the other end of the pneumatic solenoid valve 2 is connected to the external air source and pipeline.
[0039] The coal gun fixing part 3 is used to be clamped on the coal gun. The coal gun fixing part 3 is a fixing clamp, and a wear-resistant layer is provided on the surface of the fixing clamp in contact with the coal gun.
[0040] The angle adjustment mounting seat includes a first bracket and a rotating mounting frame. The first bracket is fixedly mounted on the support frame 4, and the rotating mounting frame is rotatably connected to the first bracket.
[0041] The support frame 4 includes a support platform and several support legs. The support platform is fixedly connected to the first bracket by a bolt and nut structure. The first bracket is installed on the upper surface of the support platform, and several support legs are rotatably installed on the lower surface of the support plane.
[0042] Each support leg is rotatably provided with a limit rod, and the end of each limit rod away from the support leg is rotatably connected to a limit platform. The above structure is like the folding legs of a tripod or an umbrella structure.
[0043] The external gas source and pipeline 5 are preset air jet pipelines, and the air jet pipelines are air passages that are laid out in the working environment itself.
[0044] A communication port is provided on the preset jet pipeline, and a one-way valve is provided on the communication port.
[0045] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0046] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0047] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A quick-plug coal gun device, characterized in that: It includes a coal gun fixing, a pneumatic cylinder, an angle adjustment mounting seat, a support frame and a pneumatic solenoid valve. The coal gun fixing is fixedly mounted on the end of the telescopic rod of the pneumatic cylinder, the pneumatic cylinder is fixedly mounted on the angle adjustment mounting seat, the angle adjustment mounting seat is fixedly mounted on the support frame, one end of the pneumatic solenoid valve is electrically connected to the pneumatic cylinder, and the other end of the pneumatic solenoid valve is connected to an external air source and a pipeline.
2. The quick-plug coal gun device according to claim 1, characterized in that: The coal gun fixing piece is used for being clamped on the coal gun. The coal gun fixing piece is a fixing buckle. The inner layer of the fixing buckle is fixedly mounted with a wear-resistant layer.
3. The quick-plug coal gun device according to claim 1, characterized in that: The coal gun fixing piece is used to be clamped on the coal gun. The coal gun fixing piece is a fixing clip. A wear-resistant layer is provided on the surface of the fixing clip that contacts the coal gun.
4. The quick-plug coal gun device according to any one of claims 2 or 3, characterized in that: The angle adjustment mounting seat includes a first bracket and a rotating mounting frame, the first bracket is fixedly mounted on the support frame, and the rotating mounting frame is rotatably connected to the first bracket.
5. The quick-plug coal gun device according to claim 4, characterized in that: The support frame includes a support platform and several support legs. The support platform is fixedly connected to the first bracket by a bolt and nut structure. The first bracket is installed on the upper surface of the support platform. Several support legs are rotatably installed on the lower surface of the support platform.
6. The quick-plug coal gun device according to claim 5, characterized in that: A limiting rod is rotatably provided on each of the support legs, and an end of each limiting rod away from the support leg is rotatably connected to a limiting platform.
7. The quick-plug coal gun device according to claim 6, characterized in that: The external gas source and pipeline are preset air injection pipelines.
8. The quick-plug coal gun device according to claim 7, characterized in that: The preset air injection pipeline is provided with a communication port, and the communication port is provided with a one-way valve.