Construction device for preventing slurry from entering cable saddle of cable-stayed bridge wire dividing pipe

By setting up liner tube and foam glue seal in the cable-stayed bridge wire-separated tube saddle, the problem of slurrying in the wire-separated tube saddle is solved, the construction is simplified and the quality is improved, and the safety of the bridge is ensured.

CN223255852UActive Publication Date: 2025-08-22CHINA RAILWAY 11TH BUREAU GRP CORP LTD +2
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Patent Information

Application Number
CN202422236246.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-11
Publication Date
2025-08-22
Estimated Expiration
2034-09-11

AI Technical Summary

Technical Problem

During the construction of cable-stayed bridges, the cable saddle of the wire pipe is easily invaded by impurities such as cement slurry and dust, resulting in structural damage and affecting the construction progress and bridge safety.

Method used

A construction device for anti-slurry insertion of cable-stayed bridge wire-separating pipe cable saddle is designed, including liner tube and foam glue sealing. The liner tube is installed inside the wire tube, and the foam glue seals the end of the wire-separating pipe, and is wrapped with transparent tape, combining the fixed structure of the anchor box and the anchor pad plate.

Benefits of technology

Effectively prevent the slurry of the wire-splitting pipe, simplify construction operations, improve construction quality and efficiency, and ensure the safety of the bridge structure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a construction device for preventing slurry from entering a cable saddle of a cable-stayed bridge wire dividing pipe, which comprises a group of wire dividing pipes and anchor backing plates welded at two ends of the wire dividing pipes, a lining pipe is arranged in each wire dividing pipe, the end parts of the wire dividing pipes are blocked by foam glue, and anchor boxes are arranged on the upper surfaces of the anchor backing plates. According to the construction device for preventing slurry from entering the cable-stayed bridge wire dividing pipe cable saddle, the lining pipe is arranged on the outer ring of the wire dividing pipe cable saddle, and the inner side of the wire dividing pipe cable saddle is blocked by the foam rubber, so that the problem that a wire dividing pipe hole channel is blocked is solved, the follow-up cable penetrating construction operation is convenient, time and labor are saved, the anchor box is convenient to assemble and disassemble, slurry does not enter the construction process, and the construction device can be repeatedly used and is easy to operate and convenient to construct; the construction period can be shortened, and the construction quality is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of preventing slurry from entering into the cable-stayed bridge's wire distribution pipe saddle, in particular to a construction device for preventing slurry from entering into the cable-stayed bridge's wire distribution pipe saddle. Background Art

[0002] A cable-stayed bridge utilizes cables as its primary load-bearing structure. Cable saddles are key components in cable-stayed bridges, supporting and securing the cables. During construction, the installation accuracy and stability of these cables directly impact the overall structural safety and service life of the bridge.

[0003] However, during the construction of cable-stayed bridges, cable saddles often face grouting issues. This grouting is primarily caused by impurities such as cement slurry and dust from the construction environment entering the cable saddles, damaging their internal structure and ultimately affecting their proper function. This grouting issue not only impacts the construction progress and quality of cable-stayed bridges but also poses a potential threat to the overall structural safety of the bridge.

[0004] Therefore, how to design a safe and reliable cable-stayed bridge wire tube saddle construction structure is a technical problem that needs to be solved urgently. Summary of the Invention

[0005] In order to solve the deficiencies of the prior art, the utility model provides a construction device for preventing slurry intrusion into the saddle of a cable-stayed bridge wire pipe, which is simple to operate and convenient to construct, can shorten the construction period and improve the construction quality.

[0006] The present invention provides the following solutions:

[0007] An embodiment of the utility model provides a construction device for preventing slurry from entering the saddle of a cable-stayed bridge wire tube, comprising a group of wire tubes and anchor pads welded to both ends of the wire tubes, an inner lining tube is provided inside each wire tube, the ends of the wire tubes are sealed with foam glue, and an anchor box is installed on the upper surface of the anchor pad.

[0008] In an optional embodiment, the group of filamentary tubes are compactly arranged and have a regular hexagonal cross section.

[0009] In an optional embodiment, bolts for connecting and fixing with the anchor box are provided around the anchor plate.

[0010] In an optional embodiment, the branching pipe is formed by welding a group of small steel pipes into a through pipe.

[0011] In an optional embodiment, the group of filament tubes includes more than 4 specifications.

[0012] In an optional embodiment, the inner liner pipe is a PE pipe.

[0013] In an optional embodiment, the foam glue is polyurethane foam glue.

[0014] In an optional embodiment, the anchor box includes a base plate fixedly connected to the anchor pad and side plates respectively standing on three sides of the base plate, the adjacent sides of the three side plates are connected and fixed, and the base plate is provided with bolt holes for installing bolts.

[0015] In an optional embodiment, the bottom plate and the side plates are both made of bamboo plywood.

[0016] In an optional embodiment, the foam adhesive at the end of the filament distribution tube is wrapped with a transparent tape.

[0017] The beneficial effects of the present invention based on its technical solution are:

[0018] (1) The utility model provides a construction device for preventing slurry from entering the cable-stayed bridge cable saddle. An inner lining tube is arranged on the outer ring of the cable saddle, and the inner side is sealed with foam glue, which solves the problem of blockage in the cable saddle and makes the subsequent cable threading construction operation convenient, saving time and effort.

[0019] (2) The utility model provides a construction device for preventing slurry from entering the saddle of a cable-stayed bridge. The anchor box is easy to install and remove, does not enter slurry during the construction process, and can be reused. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of this specification or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of this specification. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a front view of the installation of a cable saddle for a cable-stayed bridge wire distribution tube in the present utility model.

[0022] Figure 2 This is a side view of the installation of a cable saddle for a cable-stayed bridge according to the present invention.

[0023] Figure 3 This is a front view of the installation of the cable saddle anchor box for the cable-stayed bridge wire distribution tube in the utility model.

[0024] In the figure: 1-wire pipe, 2-anchor plate, 3-bolt, 4-liner pipe, 5-foam glue, 6-anchor box DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of the embodiments of the present invention.

[0026] Reference Figure 1 The present invention provides a device for preventing slurry intrusion in cable-stayed bridge cable saddles. The device comprises a set of cable saddles 1 and anchor pads 2 welded to each end of the cable saddles. Each cable saddle is provided with an inner lining tube 4. The inner lining tube is installed inside the cable saddles. The inner lining tube is 20 cm longer than the outer saddle tube and has an outer saddle length of 10 cm on each side. The number of inner lining tubes is arranged according to the specifications of the cable saddles.

[0027] The end of the branching tube is sealed with foam glue 5, which is polyurethane foam glue, mainly used to seal the inner branching tube opening. After the sealing is completed, the periphery of the foam glue is wrapped with transparent tape.

[0028] The foam glue at the end of the filament tube is wrapped with transparent tape.

[0029] The group of wire tubes are arranged compactly and have a regular hexagonal cross section. The wire tubes are welded together from small steel tubes to form a continuous tube. There are four specifications, which are welded together from 43, 61, 73, and 109 steel tubes, with an outer diameter of 28mm, an inner diameter of 22mm, and a wall thickness of 3mm. Each steel strand of the wire tube passes through the corresponding small steel tube, forming a separate arrangement without interfering with each other. The wire tubes penetrate the anchor plate and are flush with the outer edge of the anchor plate. Figure 2 shown.

[0030] The anchor plates are available in four sizes: 550*550*65mm, 550*550*75mm, 600*600*85mm, and 650*650*100mm. The anchor plates are installed on the outside of the tower column, with their outer edges flush with the concrete surface. Bolts (3) are located around the anchor plates for securing them to the anchor boxes. These bolts pass through the anchor plates and are welded to them. The bolt diameter is 20 mm, and the exposed lengths are 12.5 cm, 14.5 cm, 15.5 cm, and 21 cm, respectively.

[0031] An anchor box 6 is installed on the upper surface of the anchor plate. The anchor box includes a bottom plate fixedly connected to the anchor plate and side plates respectively standing on the three sides of the bottom plate. The adjacent sides of the three side plates are connected and fixed. The bottom plate is provided with bolt holes for installing bolts, such as Figure 3As shown in the figure, the anchor box is installed on the anchor plate surface. The anchor box is assembled from bamboo plywood and has Φ22 holes. The number of holes is determined by the number of pre-embedded bolts in the anchor plate. Align the anchor box holes with the bolt positions on the anchor plate and install. After installation, the bolt heads should protrude outside the anchor box. The anchor box is secured with bolts and nuts at the four corners of the anchor plate.

[0032] The utility model provides a construction device for preventing slurry intrusion of a cable-stayed bridge wire pipe saddle. The construction steps are as follows:

[0033] 1. Pre-embed the wire distribution pipe saddle inside the tower column and fix it;

[0034] 2. Install an inner lining tube inside the wire distribution tube;

[0035] 3. Install the anchor box on the anchor pad and fix it;

[0036] 4. Use foam glue to seal the outlet of the wire pipe;

[0037] 5. Wrap the foam glue with transparent tape.

[0038] The utility model provides a construction device for preventing slurry from entering a cable-stayed bridge wire pipe saddle, which is simple to operate and convenient to construct, can shorten the construction period and improve the construction quality.

Claims

1. A construction device for preventing slurry from entering a cable-stayed bridge cable saddle, comprising a set of cable saddles (1) and anchor plates (2) welded to both ends of the cable saddles, characterized in that: Each branching tube is provided with an inner lining tube (4), the end of the branching tube is sealed with foam glue (5), and an anchor box (6) is installed on the upper surface of the anchor plate.

2. The construction device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: The group of filament tubes are arranged compactly and have a regular hexagonal cross section.

3. The construction device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: Bolts (3) for connecting and fixing with the anchor box are provided around the anchor plate.

4. The device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: The branching pipe is formed by welding a group of small steel pipes into a through pipe.

5. The construction device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: The group of filament tubes includes more than 4 specifications.

6. The device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: The inner lining pipe is a PE pipe.

7. The construction device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: The foam glue is polyurethane foam glue.

8. The construction device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1 is characterized in that: The anchor box includes a bottom plate fixedly connected to the anchor pad and side plates respectively standing on three sides of the bottom plate. The adjacent sides of the three side plates are connected and fixed. The bottom plate is provided with bolt holes for installing bolts.

9. The device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 8, characterized in that: The bottom plate and the side plates are both made of bamboo plywood.

10. The construction device for preventing slurry intrusion into the cable-stayed bridge saddle according to claim 1, characterized in that: The foam glue at the end of the filament tube is wrapped with transparent tape.