Positive-pressure anti-corrosion and anti-dust system of crown block

By installing air storage tanks, pulse valves and pressure differential sensors in Tianche's electrical power room, the controller maintains positive pressure, the problem of high corrosive gas inlet is solved and the equipment failure rate is reduced.

CN223257516UActive Publication Date: 2025-08-22HUIYANG (GUIZHOU) NEW ENERGY MATERIALS CO LTD
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Patent Information

Application Number
CN202422437644.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-22
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

The prior art cannot effectively prevent highly corrosive gas from entering Tianche’s electrical power room, resulting in high equipment failure rate and cannot be connected through fixed gas pipelines.

Method used

An air storage tank is used to connect the pulse valve, pressure differential sensor and controller through pipelines to maintain the positive pressure in the electrical power room, and use the pressure differential sensor to detect the pressure difference and control the pulse valve to prevent external gas from entering.

Benefits of technology

It realizes the maintenance of positive pressure between electrical power through clean compressed air, prevent corrosive gas from entering, and reduces the equipment failure rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a crown block positive pressure anti-corrosion and anti-dust system which comprises a crown block electric power room (1), a pulse valve (2), an air storage tank (3), a sensor (4), a controller (5) and a sealing door (7). The air storage tank (3) penetrates through the crown block electric power room (1) through a pipeline to be connected with the pulse valve (2), the pulse valve (2), the differential pressure sensor (4) and the controller (5) are respectively installed in the crown block electric power room (1), and the sealing door (7) is installed on one face of the crown block electric power room (1) through a sealing rubber strip. Clean compressed air is fed into a plant through a pipeline, the positive pressure burden of a power room is kept, and electrical equipment faults caused by corrosive gas are prevented.
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Description

Technical Field

[0001] The utility model belongs to the technical field of graphite manufacturing, and in particular relates to a positive pressure anti-corrosion and dust-proof system for an overhead crane. Background Art

[0002] During the graphitization process in the new energy anode industry, large amounts of dust and highly corrosive gases are discharged into the factory floor, significantly reducing the service life of electrical components in critical equipment such as overhead cranes. The power room on the overhead crane is air-conditioned, creating a slight negative pressure inside. Even with its airtight design, it's difficult to prevent outside air from entering. Because the overhead crane is frequently mobile, it can't be connected to a fixed gas pipeline. Prior Art Publication No. CN201563314U discloses a protective device for an electrical control cabinet suitable for a multifunctional overhead crane for baking. The device comprises an electrical control cabinet (room) body, which contains a sealed cavity containing electrical control components. The electrical control cabinet (room) body has an air inlet and an air outlet. An air filter is installed at the inlet end of the inlet. An oil-water separator, an air dryer, and a pressure regulator are connected in series to the outlet end of the outlet. Compressed air is injected into the sealed cavity of the electrical control cabinet (room) body through the air inlet, maintaining a constant positive pressure within the sealed cavity. A disadvantage of this device is that it merely filters the air near the overhead crane and draws it into the electrical power room, failing to completely remove the highly corrosive components in the air. In actual production, the main cause of electrical equipment failures is corrosive gases. Therefore, ensuring that clean compressed air is introduced into the electrical room is the correct measure to reduce the electrical failure rate of overhead cranes. Summary of the Invention

[0003] The purpose of this utility model is to overcome the above shortcomings and provide a crane positive pressure anti-corrosion and dustproof system that delivers clean compressed air into the factory through a pipeline, maintains the positive pressure burden in the power room, and prevents corrosive gases from causing electrical equipment failures.

[0004] The utility model provides a positive pressure anti-corrosion and dust-proof system for an overhead crane, comprising an overhead crane electrical power room, a pulse valve, an air storage tank, a sensor, a controller, and a sealed door, and is characterized in that the air storage tank passes through the overhead crane electrical power room through a pipeline to connect to the pulse valve, the overhead crane electrical power room is respectively equipped with a pulse valve, a pressure difference sensor, and a controller, and a sealed door is installed on one side of the overhead crane electrical power room through a sealing strip.

[0005] The controller is connected to the pulse valve, the sensor, and the power supply in the control cabinet through wires, and the power supply in the cabinet is connected to the pulse valve through wires.

[0006] The sensor is a differential pressure sensor.

[0007] A compressed air quick connector is installed on the pipeline at one end of the air storage tank.

[0008] Compared with the prior art, the present invention has obvious beneficial effects; from the above technical solution, it can be seen that: the pulse valve is connected through the air storage tank through the pipeline through the overhead crane electrical power room, and the overhead crane electrical power room is respectively installed with a pulse valve, a pressure difference sensor, and a controller, and a sealing door is installed on one side of the overhead crane electrical power room through a sealing strip. First, the compressed air introduced into the workshop is introduced into the air storage tank through a quick connector for standby use, and then the controller is turned on, and the pressure difference inside and outside the electrical power room is detected by the pressure difference sensor, and the signal is transmitted to the controller. The controller controls the pulse valve to perform pulse control, so that the indoor pressure of the electrical power room is maintained at 48-52pa, so that external gas cannot enter the interior of the electrical power room, and the effect of corrosion and dust prevention is achieved. By sending clean compressed air into the electrical power room through a pipeline, the positive pressure in the electrical power room is maintained. It is achieved that clean compressed air is sent into the factory through a pipeline, the burden of maintaining the positive pressure in the power room is maintained, and corrosive gases are prevented from causing electrical equipment failures. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 It is a structural diagram of the utility model;

[0010] Figure 2 It is a circuit diagram of the present utility model.

[0011] Marking in the figure

[0012] 1. Overhead crane electrical power room, 2. Pulse valve, 3. Air storage tank, 4. Sensor, 5. Controller, 6. Compressed air quick connector, 7. Sealed door, 8. Control cabinet. DETAILED DESCRIPTION

[0013] The following is a detailed description of the specific implementation, structure, features and effects of the present invention in conjunction with the accompanying drawings and preferred embodiments.

[0014] The purpose of this utility model and the solution of its main technical problems are achieved by adopting the following technical solutions:

[0015] The utility model provides a positive pressure anti-corrosion and dust-proof system for an overhead crane, comprising an overhead crane electrical power room 1, a pulse valve 2, an air storage tank 3, a sensor 4, a controller 5, a compressed air quick connector 6, a sealing door 7, and a control cabinet 8, and is characterized in that: the air storage tank 3 passes through the overhead crane electrical power room 1 through a pipeline to connect to the pulse valve 2, the overhead crane electrical power room 1 is respectively installed with a pulse valve 2, a pressure difference sensor 4, and a controller 5, one side of the overhead crane electrical power room 1 is installed with a sealing door 7 through a sealing strip, the controller 5 is respectively connected to the pulse valve 2, the sensor 4, and the cabinet power supply of the control cabinet 8 through a wire, the cabinet power supply is connected to the pulse valve 2 through a wire, the sensor 4 is a pressure difference sensor, and a compressed air quick connector 6 is installed on the pipe at one end of the air storage tank 3.

[0016] When in use; first, the compressed air introduced into the workshop is introduced into the air storage tank 3 through the quick connector 6 for standby use. The staff opens the sealed door 7 to enter the electrical power room 1, closes the sealed door 7, and then turns on the controller 5 in the electrical power room 1. The pressure difference between the inside and outside of the electrical power room 1 is detected by the pressure difference sensor 4, and the signal is transmitted to the controller 5. The controller 5 controls the pulse valve 2 for pulse control to maintain the indoor pressure of the electrical power room 1 at 48-52pa, so that external gas cannot enter the interior of the electrical power room 1, thereby achieving the effect of corrosion prevention and dust prevention. When it is necessary to replenish the clean compressed air in the tank, the clean compressed air in the tank can be quickly replenished when the overhead crane stops.

[0017] The above description is only a preferred embodiment of the present invention and does not constitute any formal limitation to the present invention. Any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of the technical solution of the present invention.

Claims

1. A positive pressure anti-corrosion and dust-proof system for an overhead crane, comprising an overhead crane electrical power room (1), a pulse valve (2), an air storage tank (3), a sensor (4), a controller (5), and a sealing door (7), characterized in that; The air storage tank (3) is connected to the pulse valve (2) through the overhead crane electrical power room (1) through a pipeline. The pulse valve (2), the pressure difference sensor (4), and the controller (5) are respectively installed in the overhead crane electrical power room (1). A sealing door (7) is installed on one side of the overhead crane electrical power room (1) through a sealing strip.

2. The positive pressure anti-corrosion and dust prevention system for an overhead crane according to claim 1, characterized in that: The controller (5) is connected to the pulse valve (2), the sensor (4), and the power supply inside the control cabinet (8) through wires, and the power supply inside the cabinet is connected to the pulse valve (2) through wires.

3. The positive pressure anti-corrosion and dust prevention system for an overhead crane according to claim 1, characterized in that: The sensor (4) is a differential pressure sensor.

4. The positive pressure anti-corrosion and dust prevention system for an overhead crane according to claim 1, characterized in that: A compressed air quick connector (6) is installed on the pipe at one end of the air storage tank (3).

Citation Information

Patent Citations

  • Electrical control cabinet protector suitable for baking multi-functional crown block

    CN201563314U