Calibration equipment for steel machining

Abstract

The utility model relates to the technical field of steel production, in particular to calibration equipment for steel processing. The utility model provides calibration equipment for steel processing, which is more comprehensive in calibration and comprises a base, calibration plates, cylinders, mounting seats, a first electric guide rail, a supporting seat, a rotating sleeve, a sliding rod, a clamping block, a gear ring and the like, the base is slidably connected with paired calibration plates, the base is fixedly connected with paired cylinders, the base is fixedly connected with paired mounting seats, and the mounting seats are fixedly connected with the rotating sleeve. The mounting seat is fixedly connected with a first electric guide rail, the first electric guide rail is slidably connected with a supporting seat, the mounting seat is rotatably connected with a rotating sleeve, the rotating sleeve is slidably connected with sliding rods which are circumferentially distributed at equal intervals, the sliding rods are fixedly connected with clamping blocks, and the rotating sleeve is fixedly connected with a gear ring. By means of the clamping blocks, the gear ring and other components, steel of different sizes can be fixedly supported, the steel can be driven to rotate so as to adjust the angle, and therefore all-directional calibration can be conducted on the steel, and the calibration effect of the calibration equipment for steel machining is better and more comprehensive.

Description

Technical Field

[0001] The utility model relates to the technical field of steel production, in particular to a calibration device for steel processing. Background Art

[0002] Steel calibration involves inspecting steel's size, shape, and surface quality, and correcting any non-compliant areas through machining or heat treatment to ensure they meet predetermined specifications and performance requirements. This process is crucial for ensuring the quality of steel products, particularly in the construction, automotive, and aerospace industries.

[0003] In the patent with publication number CN219766418U, a calibration device for steel processing is disclosed, including a calibration table and a distribution box fixedly installed on the calibration table. A transmission cavity is provided inside the calibration table, and a gear plate is rotatably connected to the middle of the transmission cavity. Linear slide rails are fixedly provided at both ends of the transmission cavity, and linear sliders are slidably connected to the linear slide rails. Clamping grooves are provided on both sides of the top of the calibration table, and a calibration pressure plate is fixedly provided between the two linear sliders on the same side. The top of the calibration pressure plate is fixedly installed with evenly distributed indicator lights, and the inner side of the calibration pressure plate is fixed with a plurality of linear sliders. A pressure-sensitive switch must be installed. This utility model is a calibration device for steel processing. The structural design of the steel processing calibration device can quickly clamp the steel bars on both sides of the steel bar, and rely on the pressure-sensitive switch to light the indicator light. The staff can accurately judge the location of the steel deformation or defect according to the status of the indicator light, which is convenient for steel maintenance, simple operation, and smooth clamping. However, this calibration device can only calibrate part of the surface of the steel, and cannot drive the steel to rotate to adjust the angle and perform all-round calibration, which leads to the equipment's calibration of the steel being not comprehensive enough.

[0004] Based on the above situation, the present invention proposes a calibration device for steel processing with more comprehensive calibration. Utility Model Content

[0005] In order to overcome the shortcomings of existing calibration equipment that can only calibrate part of the surface of steel but cannot drive the steel to rotate to adjust the angle and perform all-round calibration, resulting in the equipment's calibration of the steel not being comprehensive enough, the utility model provides a calibration equipment for steel processing with more comprehensive calibration.

[0006] A calibration device for steel processing includes a base, a calibration plate, a cylinder, a mounting seat, a first electric guide rail, a support seat, a rotating sleeve, a sliding rod, a clamping block, a spring and a driving mechanism. The base is slidably connected to a pair of calibration plates, the base is fixedly connected to a pair of cylinders, the telescopic ends of the cylinders are fixedly connected to the calibration plates, the base is fixedly connected to a pair of mounting seats, the mounting seats are fixedly connected to the first electric guide rail, the first electric guide rail is slidably connected to the support seat, the mounting seat is rotatably connected to the rotating sleeve, the rotating sleeve is slidably connected to sliding rods equidistantly distributed around the circumference, a spring is fixed between the sliding rod and the rotating sleeve, the sliding rod is fixedly connected to the clamping block, and the mounting seat is provided with a driving mechanism.

[0007] Furthermore, the clamping block is provided with an inclined surface.

[0008] Furthermore, the driving mechanism includes a ring gear, a mounting plate, a rotating shaft, a gear and a motor. The mounting seat on one side is fixedly connected to the mounting plate, the mounting plate is rotatably connected to the rotating shaft, the rotating shaft is fixedly connected to the gear, the mounting plate is fixedly connected to the motor, the output end of the motor is fixedly connected to the rotating shaft through a coupling, the rotating sleeve is fixedly connected to the ring gear, and the ring gear is meshed with the gear.

[0009] Furthermore, it also includes a mounting rod, a guide rod and a top ring. The sliding rod is fixedly connected to the mounting rod, the mounting seat is fixedly connected to a pair of guide rods, the pair of guide rods are slidably connected with a top ring, and the top ring is squeezed and fitted with the mounting rod.

[0010] Furthermore, the top ring is in the shape of a truncated cone.

[0011] Furthermore, it also includes a second electric guide rail and a camera. The calibration plate on one side is fixedly connected to the second electric guide rail, and the second electric guide rail is slidably connected to the camera.

[0012] The beneficial effects of the present invention are: 1. The present invention can not only fix and support steels of different sizes through components such as clamping blocks and gear rings, but also drive the steels to rotate to adjust the angles, thereby performing all-round calibration of the steels, making the calibration effect of the calibration equipment for steel processing better and more comprehensive.

[0013] 2. The utility model can release the fixation and restriction of the steel by the clamping block when unloading is required by installing components such as rods and top rings, avoiding workers directly pulling out the steel, which causes friction and wear between the steel and the clamping block, and improves the protective effect of the calibration equipment for steel processing on the steel.

[0014] 3. The utility model can accurately display the deformation and defects of various parts of the steel through the second electric guide rail and the camera and other components, which is convenient for subsequent workers to maintain the steel and improves the calibration effect and accuracy of the calibration equipment used for steel processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0016] Figure 2 This is a schematic diagram of the three-dimensional structure of the base, calibration plate, cylinder and other components of the utility model.

[0017] Figure 3 It is a three-dimensional structural diagram of the components such as the rotating sleeve, the sliding rod and the clamping block of the utility model.

[0018] Figure 4 It is a three-dimensional structural diagram of the components such as the gear ring, mounting plate and rotating shaft of the utility model.

[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the base, calibration plate, mounting rod and other components of the utility model.

[0020] Figure 6 It is a three-dimensional structural diagram of the components such as the clamping block, guide rod and top ring of the utility model.

[0021] Figure 7 This is a schematic diagram of the three-dimensional structure of the calibration plate, the second electric guide rail, the camera and other components of the utility model.

[0022] In the above drawings: 1: base, 2: calibration plate, 3: cylinder, 4: mounting seat, 5: first electric guide rail, 6: support seat, 7: rotating sleeve, 8: sliding rod, 9: block, 10: spring, 11: ring gear, 12: mounting plate, 13: rotating shaft, 14: gear, 15: motor, 16: mounting rod, 17: guide rod, 18: top ring, 19: second electric guide rail, 20: camera. DETAILED DESCRIPTION

[0023] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1

[0025] A calibration device for steel processing, such as Figures 1-4 As shown, it includes a base 1, a calibration plate 2, a cylinder 3, a mounting seat 4, a first electric guide rail 5, a support seat 6, a rotating sleeve 7, a sliding rod 8, a block 9, a spring 10 and a driving mechanism. The calibration plates 2 are slidably connected to the front and rear sides of the top of the base 1, the cylinder 3 is fixed to the front and rear sides of the top of the base 1, the telescopic end of the cylinder 3 is fixed to the adjacent calibration plate 2, the left and right sides of the base 1 are fixed to the mounting seats 4, the sides of the two mounting seats 4 close to each other are fixed to the first electric guide rail 5, the side of the first electric guide rail 5 away from the mounting seat 4 is slidably connected to the support seat 6, the upper part of the mounting seat 4 is rotatably connected to the rotating sleeve 7, four sliding rods 8 equidistantly distributed around the circumference are slidably connected inside the rotating sleeve 7, a spring 10 is fixed between the sliding rod 8 and the rotating sleeve 7, the end of the sliding rod 8 away from the rotating sleeve 7 is fixed to the block 9, and a driving mechanism is provided on the mounting seat 4.

[0026] like Figure 3 As shown, a slope is provided in the middle of the clamping block 9.

[0027] like Figure 1 and Figure 4 As shown, the driving mechanism includes a ring gear 11, a mounting plate 12, a rotating shaft 13, a gear 14 and a motor 15. The front side of the left mounting seat 4 is fixedly connected to the mounting plate 12, the front part of the mounting plate 12 is rotatably connected to the rotating shaft 13, the left end of the rotating shaft 13 is fixedly connected to the gear 14, the right side of the mounting plate 12 is fixedly connected to the motor 15, the output end of the motor 15 is fixedly connected to the rotating shaft 13 through a coupling, the outside of the rotating sleeve 7 is fixedly connected to the ring gear 11, and the ring gear 11 is engaged with the gear 14.

[0028] When workers need to calibrate steel materials of different sizes, they can first move the steel material from left to right and pass through the left and right rotating sleeves 7. During this period, the steel material will contact and squeeze the block 9, so that the circumferentially evenly distributed blocks 9 and sliding rods 8 will move away from each other, and the spring 10 will be compressed immediately. In this way, steel materials of different sizes can be clamped and fixed under the action of the spring 10. Since the steel material itself is heavy, the steel material will squeeze the two blocks 9 on the lower side after the worker lets go, so that the sliding rod 8 and the block 9 on the lower side move further downward, and the spring 10 is further compressed. At this time, the axis of the steel material will be offset from the center of the circle of the rotating sleeve 7. Therefore, the first electric guide rail 5 can be started to drive the support seat 6 to move upward and lift the steel material so that the axis of the steel material and the center of the circle of the rotating sleeve 7 are at the same level. Plane, then the cylinder 3 can be started to drive the front and rear calibration plates 2 to move toward each other until they contact the steel and use this to compare and calibrate the steel. After calibrating the front and rear sides of the steel, the motor 15 can be started to drive the rotating shaft 13 and the gear 14 to rotate, thereby driving the ring gear 11, the rotating sleeve 7 and the steel to rotate, and then the other parts of the steel are calibrated by the cylinder 3 and the calibration plate 2, so that the steel can be calibrated in all directions and the quality of the steel can be ensured. After the calibration is completed, the front and rear calibration plates 2 are moved back to back and reset by the cylinder 3, and the support seat 6 is moved downward and reset by the first electric guide rail 5. Finally, the steel can be taken out. After the steel is taken out, the circumferentially equidistantly distributed blocks 9 and sliding rods 8 will move towards each other and reset under the action of the spring 10.

[0029] Example 2

[0030] On the basis of Example 1, Figure 5 and Figure 6 As shown, it also includes a mounting rod 16, a guide rod 17 and a top ring 18. The end of the sliding rod 8 away from the block 9 is fixedly connected to the mounting rod 16, and the front and rear parts of the two mounting seats 4 away from each other are fixedly connected to the guide rod 17. The top ring 18 is slidably connected between the front and rear guide rods 17, and the top ring 18 is squeezed into fit with the mounting rod 16.

[0031] like Figure 5 and Figure 6 As shown, the top ring 18 is in the shape of a truncated cone.

[0032] Before removing the steel, it is necessary to move the top rings 18 on the left and right sides toward each other. The movement of the top rings 18 on both sides will contact and squeeze the adjacent mounting rods 16, so that the mounting rods 16, sliding rods 8 and blocks 9 distributed evenly around the circumference will all move away from each other. The springs 10 will then be compressed, and the steel can be removed. This will release the fixation and restriction of the steel by the blocks 9 during unloading, preventing workers from directly pulling out the steel, which will cause friction and wear between the steel and the blocks 9. After removing the steel, release the top ring 18. At this time, the mounting rods 16, sliding rods 8 and blocks 9 will move toward each other under the action of the springs 10 and return to their initial state, and the top rings 18 on both sides will also be squeezed by the adjacent mounting rods 16 and move back to reset.

[0033] like Figure 7 As shown, it also includes a second electric guide rail 19 and a camera 20. The second electric guide rail 19 is fixedly connected to the upper front part of the front calibration plate 2, and the camera 20 is slidably connected to the top of the second electric guide rail 19.

[0034] When calibrating the steel through the calibration plate 2, the second electric guide rail 19 can also be started to drive the camera 20 to move left and right to capture the deformation and defects of various parts of the steel and upload them to an external display device, thereby accurately displaying the deformation and defects of various parts of the steel, making it easier for subsequent workers to maintain the steel.

[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention and are not intended to limit the scope of protection of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the present invention may be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the present invention.

Claims

1. A calibration device for steel processing, comprising a base (1), a calibration plate (2) and a cylinder (3), wherein the base (1) is slidably connected to a pair of calibration plates (2), the base (1) is fixedly connected to a pair of cylinders (3), and the telescopic ends of the cylinders (3) are fixedly connected to the calibration plates (2), wherein: The invention also comprises a mounting seat (4), a first electric guide rail (5), a support seat (6), a rotating sleeve (7), a sliding rod (8), a clamping block (9), a spring (10) and a driving mechanism. The base (1) is fixedly connected to a pair of mounting seats (4), the mounting seat (4) is fixedly connected to the first electric guide rail (5), the first electric guide rail (5) is slidably connected to the supporting seat (6), the mounting seat (4) is rotatably connected to the rotating sleeve (7), the rotating sleeve (7) is slidably connected to sliding rods (8) equidistantly distributed on the circumference, a spring (10) is fixedly connected between the sliding rod (8) and the rotating sleeve (7), the sliding rod (8) is fixedly connected to the clamping block (9), and the driving mechanism is provided on the mounting seat (4).

2. A calibration device for steel processing according to claim 1, characterized in that: The card block (9) An inclined surface is provided.

3. A calibration device for steel processing according to claim 2, characterized in that: The mechanism comprises a ring gear (11), a mounting plate (12), a rotating shaft (13), a gear (14) and a motor (15); a mounting seat (4) on one side is fixedly connected to the mounting plate (12); the mounting plate (12) is rotatably connected to the rotating shaft (13); the rotating shaft (13) is fixedly connected to the gear (14); the mounting plate (12) is fixedly connected to the motor (15); an output end of the motor (15) is fixedly connected to the rotating shaft (13) through a coupling; a rotating sleeve (7) is fixedly connected to the ring gear (11); and the ring gear (11) is meshed with the gear (14).

4. A calibration device for steel processing according to claim 3, characterized in that: The invention also comprises a mounting rod (16), a guide rod (17) and a top ring (18); the sliding rod (8) is fixedly connected to the mounting rod (16); the mounting seat (4) is fixedly connected to a pair of guide rods (17); a top ring (18) is slidably connected between the paired guide rods (17); and the top ring (18) is extruded and matched with the mounting rod (16).

5. A calibration device for steel processing according to claim 4, characterized in that: The top ring (18) is in the shape of a truncated cone.

6. A calibration device for steel processing according to claim 5, characterized in that: It also includes a second electric guide rail (19) and a camera (20), wherein the calibration plate (2) on one side is fixedly connected to the second electric guide rail (19), and the second electric guide rail (19) is slidably connected to the camera (20).

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