Automobile large disc surface flatness detection clamp
By designing a surface flatness detection fixture for automobile disks, using the combination of clamping part and laser sensors, the fixing problem during detection is solved, and stable and accurate flatness detection is achieved.
Patent Information
- Application Number
- CN202422643528.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The lack of fixation in the surface flatness of existing automobiles is caused by unstable detection of the detection results.
A surface flatness detection fixture for automobile large disks is designed, including a base plate, a detection mechanism, an adjustment component and a laser sensor. Through the combination of the clamping part and a laser sensor, the fixed and comprehensive detection of the automobile large disks are achieved.
It realizes stable and fixed and comprehensive inspection of the automotive market, improving the stability and accuracy of the detection results.
Smart Images

Figure CN223258892U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of automobile plate surface flatness detection, in particular to an automobile plate surface flatness detection fixture. Background Art
[0002] Automobile front wheels are large disc-shaped parts that play a key supporting or transmission role in vehicles. During the production of automobile front wheels, flatness is one of the important indicators to measure the surface quality of automobile front wheels. By testing the flatness, surface defects such as unevenness, ripples, and scratches can be discovered in a timely manner, thus ensuring that the quality of automobile front wheels meets design requirements and production standards. However, the existing automobile front wheels still have the following shortcomings when performing flatness testing:
[0003] When testing the surface flatness of a car plate, the car plate is usually placed directly on a workbench and then tested. When the car plate is placed directly on the workbench, the car plate will not be fixed, so it may shift during the test, which will lead to unstable test results.
[0004] Therefore, we made improvements to this and proposed a fixture for detecting the surface flatness of automobile disks. Utility Model Content
[0005] The purpose of the utility model is to address the problem that an existing automobile plate surface flatness detection fixture generally places the automobile plate directly on a workbench and then performs the detection on the automobile plate. When the automobile plate is directly placed on the workbench, the automobile plate will lack fixation, which may cause displacement during the detection, thereby leading to unstable detection results.
[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model provides the following technical solutions:
[0007] Automobile plate surface flatness detection fixture is used to improve the above problems.
[0008] The utility model is specifically as follows:
[0009] It comprises a bottom plate, a detection mechanism is provided on the top of the bottom plate, and an adjustment component is provided on one side of the detection mechanism;
[0010] The detection mechanism includes a supporting part, a first screw rod, a clamping part, a vertical plate, a connecting plate, a circular ring part, a slide groove, a slider and a laser sensor. The supporting part is bolted to the top of the base plate, the first screw rod is threadedly connected to the inside of the supporting part, the clamping part is rotatably connected to one end of the first screw rod, the vertical plate is bolted to the top of the base plate, the connecting plate is arranged on one side of the vertical plate, the circular ring part is bolted to the side wall of the connecting plate, the slide groove is opened at the bottom of the circular ring part, the slider is slidably connected to the inside of the slide groove, and the laser sensor is bolted to the bottom of the slider.
[0011] As a preferred technical solution of the present invention, the adjustment assembly includes an adjustment slot, a motor and a second screw rod. The adjustment slot is opened on the side wall of the vertical plate, the motor is bolted to the side wall of the vertical plate, the second screw rod is coaxially arranged at the output end of the motor, and one end of the connecting plate extends into the interior of the adjustment slot and is slidably connected to the adjustment slot.
[0012] As a preferred technical solution of the present invention, an arc-shaped portion is provided on the top of the bottom plate, and the number of the arc-shaped portions is several and distributed circumferentially along the central axis of the arc-shaped portion.
[0013] As a preferred technical solution of the present invention, a support ring is provided on the outer side of the arc-shaped portion for facilitating taking out the automobile plate, and the material of the support ring is stainless steel.
[0014] As a preferred technical solution of the present invention, a storage frame is bolted to the bottom of the base plate, and a sealing plate is hinged on the side wall of the storage frame.
[0015] As a preferred technical solution of the present invention, four supporting legs are bolted to the bottom of the base plate, and the four supporting legs are respectively located at the four corners of the base plate.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] In the solution of the present utility model:
[0018] Through the detection mechanism, the car plate that needs to be inspected is fixed and then the flatness detection is performed. In the detection mechanism, the first screw is rotated to make the clamping part fit with the car plate, thereby fixing the car plate. Then, the laser sensor is manually pushed to make the slider slide inside the slide groove, so that the laser sensor can perform all-round detection of the car plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of the automobile plate surface flatness detection fixture provided by the utility model;
[0020] Figure 2This is a left side view of the automobile plate surface flatness detection fixture provided by the utility model;
[0021] Figure 3 The utility model provides a fixture for detecting the flatness of the surface of the automobile plate Figure 2 A three-dimensional cross-section at AA in the middle;
[0022] Figure 4 The utility model provides a fixture for detecting the flatness of the surface of the automobile plate Figure 3 Enlarged view of point A in the middle;
[0023] Figure 5 The utility model provides a fixture for detecting the flatness of the surface of the automobile plate Figure 3 Enlarged view of point B in the middle.
[0024] Indicated in the figure:
[0025] 1. Bottom plate; 2. Detection mechanism; 3. Adjustment assembly; 4. Arc-shaped portion; 5. Support ring; 6. Storage frame; 7. Sealing plate; 8. Support leg; 201. Support portion; 202. First screw rod; 203. Clamping portion; 204. Vertical plate; 205. Connecting plate; 206. Circular ring portion; 207. Slide groove; 208. Slider; 209. Laser sensor; 301. Adjustment slot; 302. Motor; 303. Second screw rod. DETAILED DESCRIPTION
[0026] To make the purpose, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be described clearly and completely in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them.
[0027] Therefore, the following detailed description of the embodiments of the present invention is not intended to limit the scope of the claimed invention, but merely represents some embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0028] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features and technical solutions therein can be combined with each other.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.
[0030] like Figure 1-5As shown, this embodiment provides a fixture for detecting the flatness of a large automobile plate surface, comprising a base plate 1, a detection mechanism 2 is provided on the top of the base plate 1, and an adjustment component 3 is provided on one side of the detection mechanism 2;
[0031] like Figure 3 and Figure 4 As shown, the detection mechanism 2 includes a support portion 201, a first screw rod 202, a clamping portion 203, a vertical plate 204, a connecting plate 205, an annular portion 206, a slide groove 207, a slider 208 and a laser sensor 209. The support portion 201 is bolted to the top of the base plate 1, the first screw rod 202 is threadedly connected to the inside of the support portion 201, the clamping portion 203 is rotatably connected to one end of the first screw rod 202, the vertical plate 204 is bolted to the top of the base plate 1, the connecting plate 205 is arranged on one side of the vertical plate 204, and the annular portion 206 is screwed to the inside of the support portion 201. 06 is bolted to the side wall of the connecting plate 205, the annular portion 206 is located directly above the vehicle disk to be detected, the slide groove 207 is opened at the bottom of the annular portion 206, the slide groove 207 is arranged along the circumference of the annular portion 206, and the slide groove 207 is coaxial with the annular portion 206, the slide groove 207 is a T-shaped groove, and the slider 208 is a shape that matches the T-shaped groove. The slider 208 is slidably connected to the inside of the slide groove 207, and the bottom of the slider 208 extends to the outside of the slide groove 207. The laser sensor 209 is bolted to the bottom of the slider 208. There are two supporting parts 201, first screw rod 202 and clamping part 203, which are arranged opposite to each other. The shape of the clamping part 203 is semicircular. The two clamping parts 203 can be close to each other to form a complete circle, or they can be far away from each other to form enough space for placing the car's large plate. The supporting part 201 is in the shape of an arc plate. The two supporting parts 201 are symmetrical about the center of the clamping part 203. A threaded hole is provided at the center of the arc length direction of the supporting part 201. The first screw rod 202 is installed in the threaded hole. The central axis of the first screw rod 202 passes through the diameter of the clamping part 203. One end of the first screw rod 202 is against the outer wall of the middle section of the clamping part 203 in the arc length direction. A rotating handle is fixed to the other end of the first screw rod 202 located on the side of the supporting part 201 facing away from the clamping part 203. When in use, place the car plate between the two clamping parts 203, then rotate the two first screw rods 202, so that the two clamping parts 203 clamp the car plate, thereby limiting the car plate, and then manually push the laser sensor 209 to make the slider 208 slide inside the slide groove 207. The laser sensor 209 works by emitting a laser beam and receiving the light signal reflected back. When the laser beam shines on the surface of the car plate, the reflected light signal will change. These changes are captured by the laser sensor 209 and converted into electrical signals. By processing these electrical signals, the laser sensor 209 can calculate the flatness of the surface of the car plate, thereby performing all-round detection of the car plate.
[0032] like Figure 3As shown, the adjustment component 3 includes an adjustment slot 301, a motor 302 and a second screw rod 303. The adjustment slot 301 is vertically opened on the side wall of the vertical plate 204, the motor 302 is bolted to the side wall of the vertical plate 204, and the second screw rod 303 is coaxially arranged at the output end of the motor 302. The second screw rod 303 is vertical, and one end of the connecting plate 205 extends to the interior of the adjustment slot 301 and is slidingly connected to the adjustment slot 301. The motor 302 can drive the second screw rod 303 to rotate. One end of the second screw rod 303 passes through the connecting plate 205 and is threadedly connected to the connecting plate 205. The bottom end of the second screw rod 303 is rotatably connected to the top of the base plate 1. When in use, the motor 302 drives the second screw rod 303 to rotate, thereby causing the connecting plate 205, the annular portion 206 and the laser sensor 209 to descend, reducing the time required for the laser sensor 209 to capture the laser beam.
[0033] like Figure 1 As shown, an arc-shaped portion 4 is provided on the top of the base plate 1, and the number of the arc-shaped portions 4 is several. The annular portion 206 is projected with a center on the upper surface of 1, and all the arc-shaped portions 4 are distributed in a circle around the center, and the diameter of the circle formed by connecting the outer walls of all the arc-shaped portions 4 is the same as the inner diameter of the car plate. When in use, the outer wall of the arc-shaped portion 4 fits with the inner circle of the car plate, thereby determining the position of the car plate, which is convenient for the clamping portion 203 to accurately clamp the car plate.
[0034] like Figure 5 As shown, a support ring 5 is provided on the outer side of the arc-shaped portion 4 for facilitating the removal of the car's pan. The support ring 5 is made of stainless steel. When in use, the car's pan is placed on the support ring 5, which can create a distance between the car's pan and the surface of the base plate 1, making it convenient to remove the car's pan from the base plate 1.
[0035] like Figure 1 As shown, a storage frame 6 is bolted to the bottom of the base plate 1, and a sealing plate 7 is hinged on the side wall of the storage frame 6. When in use, the storage frame 6 can store tools used for inspecting the car's disk to keep the top of the base plate 1 clean.
[0036] like Figure 1 As shown, four supporting legs 8 are bolted to the bottom of the base plate 1. The four supporting legs 8 are respectively located at the four corners of the base plate 1. When in use, the supporting legs 8 can support the base plate 1 so that the base plate 1 is at a certain height from the ground, making it convenient for workers to operate the device.
[0037] Specifically, when the present automobile plate surface flatness detection fixture is used: the inner ring of the automobile plate is moved downward along the outer wall of the arc-shaped portion 4 until the bottom of the automobile plate contacts the top of the support ring 5, and then the motor 302 and the laser sensor 209 are connected to the external power supply, and then the two first screw rods 202 are rotated, so that the two clamping parts 203 clamp the automobile plate, thereby limiting the automobile plate, and then manually push the laser sensor 209 to make the slider 208 slide inside the slide groove 207, and the laser sensor 209 emits laser light. The laser sensor 209 works by receiving the light signal reflected from the laser beam. When the laser beam hits the surface of the car plate, the reflected light signal will change. These changes are captured by the laser sensor 209 and converted into electrical signals. By processing these electrical signals, the laser sensor 209 can calculate the flatness of the surface of the car plate, thereby performing a full-scale inspection of the car plate. After the inspection is completed, the first screw rod 202 is rotated in the opposite direction to disengage the clamping part 203 from the car plate, and then the inspected car plate is removed and replaced with the next car plate that needs to be inspected.
[0038] All technical features in this embodiment can be freely combined according to actual needs.
[0039] The above embodiments are preferred implementation schemes of the present invention. In addition, the present invention can also be implemented in other ways. Any obvious replacement without departing from the concept of the present technical solution is within the scope of protection of the present invention.
Claims
1. A fixture for detecting the surface flatness of a large automobile plate, comprising a base plate (1), characterized in that: A detection mechanism (2) is provided on the top of the bottom plate (1), and an adjustment component (3) is provided on one side of the detection mechanism (2); The detection mechanism (2) comprises a support portion (201), a first screw rod (202), a clamping portion (203), a vertical plate (204), a connecting plate (205), an annular portion (206), a sliding groove (207), a slider (208) and a laser sensor (209), wherein the support portion (201) is bolted to the top of the base plate (1), the first screw rod (202) is threadedly connected to the inside of the support portion (201), and the clamping portion (203) is rotatably connected to the first screw rod (202). One end of a wire rod (202), the vertical plate (204) is bolted to the top of the bottom plate (1), the connecting plate (205) is arranged on one side of the vertical plate (204), the annular portion (206) is bolted to the side wall of the connecting plate (205), the sliding groove (207) is opened at the bottom of the annular portion (206), the slider (208) is slidably connected to the inside of the sliding groove (207), and the laser sensor (209) is bolted to the bottom of the slider (208).
2. The automobile plate surface flatness detection fixture according to claim 1, characterized in that: The adjustment assembly (3) comprises an adjustment slot (301), a motor (302) and a second screw rod (303); the adjustment slot (301) is formed on a side wall of the vertical plate (204); the motor (302) is bolted to the side wall of the vertical plate (204); the second screw rod (303) is coaxially arranged at the output end of the motor (302); and one end of the connecting plate (205) extends into the interior of the adjustment slot (301) and is slidably connected to the adjustment slot (301).
3. The automobile plate surface flatness detection fixture according to claim 1, characterized in that: The top of the bottom plate (1) is provided with an arc-shaped portion (4), and the number of the arc-shaped portions (4) is several and distributed along the circumference of the central axis of the arc-shaped portion (4).
4. The automobile plate surface flatness detection fixture according to claim 3, characterized in that: A support ring (5) is provided on the outer side of the arc-shaped portion (4) for facilitating the taking of the automobile plate, and the material of the support ring (5) is stainless steel.
5. The fixture for detecting the surface flatness of a large automobile plate according to claim 1, characterized in that: A storage frame (6) is bolted to the bottom of the base plate (1), and a sealing plate (7) is hinged on the side wall of the storage frame (6).
6. The automobile plate surface flatness detection fixture according to claim 1, characterized in that: Four supporting legs (8) are bolted to the bottom of the base plate (1), and the four supporting legs (8) are respectively located at the four corners of the base plate (1).