Airtight testing machine for water channel
By designing a waterway airtight tester and adopting an automated sealing and quick disassembly connection structure, the problem of low airtightness detection efficiency in the existing technology is solved, and efficient airtightness detection is achieved, adapting to automated production of different waterway port structures and quantities.
Patent Information
- Application Number
- CN202422348226.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-25
AI Technical Summary
In the prior art, the airtightness detection efficiency of the product is low and cannot meet the needs of large-scale automated production.
A waterway air-tight tester is designed, including conveying components, lifting components and testing components. It adopts a quick disassembly connection structure to automatically seal the waterway opening and conduct air-tightness testing to adapt to different structures and numbers of waterway openings.
Automatic sealing and airtightness detection of waterway openings have been realized, detection efficiency has been improved, adapted to the differences in structures and quantities of multiple waterway openings, and met the needs of large-scale production.
Smart Images

Figure CN223259139U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of airtightness testing equipment, in particular to a waterway airtightness testing machine. Background Art
[0002] Waterway testing and airtightness testing are used to verify the tightness of air and water channels within a product. Existing airtightness testing for products is mostly performed manually with a combination of semi-automatic testing equipment. This manual and semi-automatic testing equipment has low efficiency and cannot meet the requirements of large-scale automated production processes. Utility Model Content
[0003] Based on this, the purpose of the present invention is to provide a waterway airtightness testing machine.
[0004] The utility model adopts the following technical solutions:
[0005] A waterway airtightness testing machine, comprising:
[0006] frame;
[0007] A conveying assembly, the conveying assembly comprising a conveying line provided on the frame, and a product fixture movably connected to the inner side of the conveying line;
[0008] A lifting assembly, comprising a support frame provided on the frame, a driving module provided on the support frame, and a lifting plate drivingly connected to the lower end of the driving module; the driving module drives the lifting plate to vertically lift; the lifting plate is provided above the conveyor line and has a plurality of mounting positions;
[0009] A test assembly, comprising a base plate, quick-release connection parts provided on both sides of the base plate, a vertical pressure plugging module assembled on the base plate, and a horizontal pressure plugging module assembled on the base plate; the test assembly is detachably connected to the installation position via the quick-release connection parts; the vertical pressure plugging module is used to block the water outlet on the upper end face of the product and perform testing, and the horizontal pressure plugging module is used to block the water outlet on the side face of the product and perform testing.
[0010] Preferably, the inner driving connection of the conveyor line is provided with a jacking module, and the product fixture is assembled on the upper end surface of the jacking module; the conveyor line drives the jacking module to move linearly, and the jacking module drives the product fixture to rise and fall vertically.
[0011] Preferably, the jacking module includes a base plate driven and connected to the conveyor line, a jacking cylinder fixed to the lower end of the base plate, and a jacking plate provided at the upper end of the base plate; the jacking plate is fixedly connected to the transmission end of the jacking cylinder; the product fixture is assembled at the upper end of the jacking plate.
[0012] Preferably, the specific number of the mounting positions is four, and the mounting positions are arranged on the side of the lifting plate.
[0013] Preferably, the quick-release connection portion includes an L-shaped plate, a connecting stud mounted on the L-shaped plate, and a handle fixed on the connecting stud, and assembly holes are provided on both sides of the mounting position; the connecting stud cooperates with the assembly holes to realize the assembly of the quick-release connection portion and the mounting position.
[0014] Preferably, a positioning hole is provided on the L-shaped plate, and positioning posts are provided on both sides of the installation position, and the positioning posts cooperate with the positioning holes to achieve positioning of the quick-release connection part and the installation position.
[0015] Preferably, the vertical pressure plugging module includes a lifting cylinder and a first plug assembled at the lower end of the lifting cylinder.
[0016] Preferably, the horizontal pressure plugging module includes a first horizontal driving element, a connecting frame connected to the first horizontal driving element, a horizontal sealing module assembled on one side of the connecting frame, and a downward pressure module assembled on the other side of the connecting frame; the first horizontal driving element drives the horizontal sealing module and the downward pressure module to move perpendicular to the length direction of the conveying line; the horizontal sealing module is used to seal the water outlet on the side of the product, and the downward pressure module is used to press the product.
[0017] Preferably, the horizontal blocking module includes a second horizontal driving element provided on the connecting frame, and a second plug drivingly connected to the second horizontal driving element; the second horizontal driving element drives the second plug to move along the length direction of the conveying line.
[0018] Preferably, the pressing die set includes a pressing cylinder provided on the connecting frame, and a pressing block drivingly connected to the lower end of the pressing cylinder.
[0019] The beneficial effects of the utility model are:
[0020] The waterway airtightness testing machine involved in the utility model automatically completes the sealing of the waterway outlet and completes the airtightness test; it is specifically provided with a conveying component, a lifting component and a testing component; the conveying component moves the product to the bottom of the testing component, the testing component is installed on the lifting component, and the lifting component drives the testing component to be lifted and lowered to approach the product for airtightness testing; wherein the testing component includes a quick-release connection part, which is connected to the lifting component with a quick-release structure to realize rapid disassembly of the testing component, so as to facilitate the selection of test components of different structures and different numbers, and adapt to products with different numbers and positions of waterway outlets. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a first overall structural diagram of the waterway airtightness testing machine of the utility model;
[0022] Figure 2 This is a second overall structural diagram of the waterway airtightness testing machine of the present invention;
[0023] Figure 3 for Figure 1 A schematic diagram of the structure of the conveying component in FIG.
[0024] Figure 4 for Figure 1 A schematic diagram of the structure of the lifting assembly in FIG.
[0025] Figure 5 for Figure 1 Schematic diagram of the structure of the test component in;
[0026] Figure 6 for Figure 1 A schematic diagram of the structure of the test component from another angle;
[0027] Numbers in the figure:
[0028] 1- rack;
[0029] 2- conveying assembly; 21- conveying line; 22- product fixture; 23- lifting module;
[0030] 231-base plate; 232-lifting cylinder; 233-lifting plate;
[0031] 3-lifting assembly; 31-support frame; 311-support plate; 312-support column; 32-drive module; 33-lifting plate; 331-guide sleeve; 332-visual sensor; 34-mounting position; 35-positioning column;
[0032] 4-test component; 41-substrate;
[0033] 42-quick-release connection; 421-L-shaped plate; 422-connecting stud; 423-handle; 424-positioning hole;
[0034] 43-vertical pressure plugging module; 431-lifting cylinder; 432-first plug;
[0035] 44-Horizontal pressure plugging module; 441-First horizontal driving element; 442-Connecting frame; 443-Horizontal plugging module; 444-Downward pressure module; 445-Second horizontal driving element; 446-Second plug; 447-Downward pressure cylinder; 448-Downward pressure block. DETAILED DESCRIPTION
[0036] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0037] In the description of this utility model, it should be noted that the terms "vertical," "upper," "lower," and "horizontal," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," "third," and "fourth" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0038] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0039] like Figures 1 to 6 The figure shows the waterway airtightness testing machine of the present invention, which is used to automatically seal a product's waterway and perform airtightness testing. It specifically comprises a frame 1, a conveyor assembly 2, a lifting assembly 3, and a testing assembly 4. The conveyor assembly 2 drives the product to be tested beneath the lifting assembly 3, whereupon the testing assembly 4 is mounted. The lifting assembly 3 then drives the testing assembly 4 downward for airtightness testing. The testing assembly 4 and the lifting assembly 3 are detachably connected, allowing for quick removal and replacement of the testing assembly 4 to accommodate products with varying numbers of waterway openings.
[0040] See also Figure 3As shown, the conveying assembly 2 includes a conveyor line 21 provided on the frame 1, and a product fixture 22 movably connected to the inner side of the conveyor line 21. Specifically, a lifting module 23 is provided on the inner side of the conveyor line 21, and the product fixture 22 is assembled on the upper end of the lifting module 23; the lifting module 23 includes a base plate 231 driven and connected to the conveyor line 21, a lifting cylinder 232 fixed to the lower end of the base plate 231, and a lifting plate 233 provided on the upper end of the base plate 231; the lifting plate 233 is fixedly connected to the transmission end of the lifting cylinder 232, and the product fixture 22 is assembled on the upper end of the lifting plate 233. During the test, the product to be tested is fixed in the product fixture 22, the conveyor line 21 drives the product fixture 22 to move to the bottom of the lifting assembly 3, and the lifting cylinder 232 drives the lifting plate 233 to move upward, thereby bringing the product to be tested close to the test assembly 4 for waterway airtightness test. After the test is completed, the product is reset and the conveyor line 21 conveys the product to the next processing station.
[0041] See also Figure 4 As shown, the lifting assembly 3 includes a support frame 31 provided on the frame 1, a drive module 32 provided on the support frame 31, and a lifting plate 33 driven and connected to the lower end of the drive module 32; the lifting plate 33 is provided above the conveyor line 21, and a plurality of mounting positions 34 for mounting the test assembly 4 are also provided on the lifting plate 33. During testing, the test assembly 4 is installed in the mounting position 34, and the drive module 32 drives the lifting plate 33 to move downward, so that the test assembly 4 moves downward close to the product to be tested, so as to seal the water outlet of the product and perform an airtightness test. Specifically, in this embodiment, there are four mounting positions 34, and they are all provided on the side of the lifting plate 33; with four mounting positions 34, one to four test assemblies 4 can be installed at the same time to accommodate different products.
[0042] The support frame 31 includes a support plate 311 and support columns 312 at its lower end. Guide sleeves 331 are located at the corners of the lift plate 33. These sleeves fit over the outer edges of the support columns 312, limiting the vertical movement of the lift plate 33. A visual sensor 332 is also located on the guide sleeves 331. This sensor senses the product and is electrically connected to the drive module 32. When the lift plate 33 descends to a specified height, the sensor senses the product and transmits a stop signal to the drive module 32, halting its operation and preventing the lift plate 33 from colliding with the product.
[0043] See also Figure 5 and Figure 6As shown, the test assembly 4 includes a base plate 41, quick-release connection parts 42 provided on both sides of the base plate 41, a vertical pressure plugging module 43 assembled on the base plate 41, and a horizontal pressure plugging module 44 assembled on the base plate 41; the test assembly 4 is installed in the installation position 34 through the quick-release connection part 42, and has the characteristic of quick disassembly, and can quickly disassemble and replace the test assembly 4 of different structures, solving the problem of incompatibility caused by the differences in the position and number of waterway outlets on different products. During the airtightness test of the waterway outlet, the vertical pressure plugging module 43 is used to seal the waterway outlet on the upper end face of the product and perform the test, and the horizontal pressure plugging module 44 is used to seal the waterway outlet on the side of the product and perform the test. The specific structures of the vertical pressure plugging module 43 and the horizontal pressure plugging module 44 are different. They are designed according to the position and number of the waterway outlets of the product, and different vertical pressure plugging modules 43 and horizontal pressure plugging modules 44 are selected for different products.
[0044] In some embodiments, the quick-release connection portion 42 includes an L-shaped plate 421, a connecting stud 422 assembled on the L-shaped plate 421, and a handle 423 fixed on the connecting stud 422, and assembly holes are provided on both sides of the mounting position 34; the connecting stud 422 cooperates with the assembly hole to realize the assembly of the quick-release connection portion 42 and the mounting position 34, specifically, rotating the handle 423 to realize the quick disassembly and assembly of the connecting stud 422 and the assembly hole.
[0045] In some embodiments, a positioning hole 424 is provided on the L-shaped plate 421, and positioning columns 35 are provided on both sides of the installation position 34. The positioning columns 35 cooperate with the positioning holes 424 to achieve mutual positioning between the quick-release connection part 42 and the installation position 34, thereby improving assembly accuracy.
[0046] In some embodiments, the vertical plugging module 43 includes a lifting cylinder 431 and a first plug 432 mounted at the lower end of the lifting cylinder 431. After the first plug 432 is aligned with the water outlet on the upper end of the product, the lifting cylinder 431 drives the first plug 432 downward to seal the water outlet on the upper end of the product and perform an airtightness test. In this embodiment, two sets of vertical plugging modules 43 are provided to simultaneously seal both water outlets.
[0047] In some embodiments, the horizontal pressure plugging module 44 includes a first horizontal driving element 441, a connecting frame 442 connected to the first horizontal driving element 441, a horizontal sealing module 443 assembled on one side of the connecting frame 442, and a downward pressing module 444 assembled on the other side of the connecting frame 442; the first horizontal driving element 441 is specifically a linear cylinder, and the first horizontal driving element 441 drives the horizontal sealing module 443 and the downward pressing module 444 to move perpendicular to the length direction of the conveying line 21 to adjust the position of the horizontal sealing module 443 and the downward pressing module 444; the horizontal sealing module 443 is used to seal the waterway outlet on the side of the product, and the downward pressing module 444 is used to press the product.
[0048] Specifically, the horizontal sealing module 443 includes a second horizontal driving element 445 provided on the connecting frame 442, and a second plug 446 driven and connected to the second horizontal driving element 445; the second horizontal driving element 445 is specifically a linear cylinder, and the second horizontal driving element 445 drives the second plug 446 to move along the length direction of the conveying line 21, so that the second plug 446 can move horizontally to the waterway outlet close to the side of the product for sealing.
[0049] Specifically, the pressing module 444 includes a pressing cylinder 447 provided on the connecting frame 442, and a pressing block 448 drivingly connected to the lower end of the pressing cylinder 447; the pressing cylinder 447 drives the pressing block 448 downward to press the product to prevent the product from loosening and affecting the test results during the air tightness test.
[0050] Compared with the prior art, the waterway airtightness testing machine involved in the present invention automatically completes the sealing of the waterway outlet and completes the airtightness test; it is specifically provided with a conveying component 2, a lifting component 3 and a testing component 4; the conveying component 2 moves the product to the bottom of the testing component 4, the testing component 4 is installed on the lifting component 3, and the lifting component 3 drives the testing component 4 to be lifted and lowered to approach the product for airtightness testing; wherein the testing component 4 includes a quick-release connection part 42, which is connected to the lifting component 3 with a quick-release structure to realize the rapid disassembly of the testing component 4, so as to facilitate the selection of testing components 4 with different structures and different numbers, and adapt to products with different numbers and positions of waterway outlets.
[0051] The above merely represents the preferred technical solution of the present invention. While the description is relatively specific and detailed, it should not be construed as limiting the scope of the patent. It should be noted that a person skilled in the art may make various modifications and improvements without departing from the concept of the present invention, and the present invention is intended to encompass such modifications and variations.
Claims
1. A waterway airtightness testing machine, characterized in that: include: frame; A conveying assembly, the conveying assembly comprising a conveying line provided on the frame, and a product fixture movably connected to the inner side of the conveying line; A lifting assembly, comprising a support frame provided on the frame, a driving module provided on the support frame, and a lifting plate drivingly connected to the lower end of the driving module; The driving module drives the lifting plate to vertically lift; the lifting plate is arranged above the conveyor line, and a plurality of mounting positions are provided on the lifting plate; A test assembly, comprising a base plate, quick-release connection parts provided on both sides of the base plate, a vertical pressure plugging module assembled on the base plate, and a horizontal pressure plugging module assembled on the base plate; the test assembly is detachably connected to the installation position via the quick-release connection parts; the vertical pressure plugging module is used to block the water outlet on the upper end face of the product and perform testing, and the horizontal pressure plugging module is used to block the water outlet on the side face of the product and perform testing.
2. The waterway airtightness testing machine according to claim 1, characterized in that: The inner driving connection of the conveyor line is provided with a jacking module, and the product fixture is assembled on the upper end surface of the jacking module; the conveyor line drives the jacking module to move linearly, and the jacking module drives the product fixture to rise and fall vertically.
3. The waterway airtightness testing machine according to claim 2, characterized in that: The jacking module includes a base plate driven by the conveyor line, a jacking cylinder fixed to the lower end of the base plate, and a jacking plate provided at the upper end of the base plate; the jacking plate is fixedly connected to the transmission end of the jacking cylinder; the product fixture is assembled at the upper end of the jacking plate.
4. The waterway airtightness testing machine according to claim 1, characterized in that: The specific number of the installation positions is four, and the installation positions are arranged on the side of the lifting plate.
5. The waterway airtightness testing machine according to claim 1, characterized in that: The quick-release connection portion includes an L-shaped plate, a connecting stud mounted on the L-shaped plate, and a handle fixed on the connecting stud. Assembly holes are provided on both sides of the mounting position; the connecting stud cooperates with the assembly holes to realize the assembly of the quick-release connection portion and the mounting position.
6. The waterway airtightness testing machine according to claim 5, characterized in that: The L-shaped plate is provided with a positioning hole, and positioning columns are provided on both sides of the installation position. The positioning columns cooperate with the positioning holes to achieve positioning of the quick-release connection part and the installation position.
7. The waterway airtightness testing machine according to claim 1, characterized in that: The vertical pressure plugging module includes a lifting cylinder and a first plug assembled at the lower end of the lifting cylinder.
8. The waterway airtightness testing machine according to claim 1, characterized in that: The horizontal pressure plugging module includes a first horizontal driving element, a connecting frame connected to the first horizontal driving element, a horizontal sealing module assembled on one side of the connecting frame, and a downward pressing module assembled on the other side of the connecting frame; the first horizontal driving element drives the horizontal sealing module and the downward pressing module to move perpendicular to the length direction of the conveying line; the horizontal sealing module is used to seal the water outlet on the side of the product, and the downward pressing module is used to press the product.
9. The waterway airtightness testing machine according to claim 8, characterized in that: The horizontal blocking module includes a second horizontal driving element provided on the connecting frame, and a second plug drivingly connected to the second horizontal driving element; the second horizontal driving element drives the second plug to move along the length direction of the conveying line.
10. The waterway airtightness testing machine according to claim 8, characterized in that: The pressing die set includes a pressing cylinder arranged on the connecting frame and a pressing block drivingly connected to the lower end of the pressing cylinder.