Air tightness detection tool for glue filling sealing device
By designing the airtightness detection tool for glue filling sealing devices, the problem of adaptation of the inflatable port and the PTC heating component plug is solved, and the stable delivery and detection of high-pressure gas is achieved, the accuracy and efficiency of airtightness detection is improved, the cost is reduced and the service life of the PTC heating component is extended.
Patent Information
- Application Number
- CN202422773437.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The inflatable ports of existing airtightness detection tools are difficult to adapt to the plugs of PTC heating components, resulting in an increase in the risk of high-pressure gas leakage, reducing test accuracy and efficiency, and increasing costs.
An airtightness detection tool including an inflation detection assembly, a transition box and a connecting air pipe is designed. The high-pressure gas in the inflation detection assembly enters the transition box through the high-pressure gas, and the air outlet of the transition box is used to cooperate with the high-pressure plug of the PTC heating assembly to ensure stable gas delivery, and the transition box is fixed through the connection and fixing member to reduce vibration.
Reduce high-pressure gas leakage, improve the accuracy and working efficiency of airtightness detection, reduce costs, ensure that PTC heating components are detected in a stable environment, and extend their service life.
Smart Images

Figure CN223259178U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of air tightness detection, in particular to an air tightness detection tool for a glue-filling sealing device. Background Art
[0002] With the continuous development of new energy technologies, the lifespan and charging speed of energy storage batteries are receiving increasing attention. When the battery cells of energy storage batteries are in a low-temperature environment, the PTC heating components in the liquid cooling control unit are usually used to heat the cells to ensure that the cells can be charged and discharged within the appropriate temperature range.
[0003] The PTC heating element has a channel for the circulation of high-temperature media. Therefore, ensuring the sealing performance of the PTC heating element and preventing the leakage of high-temperature media is crucial to the life of the energy storage battery. The PTC heating element is usually sealed by glue filling, and then the airtightness of the PTC heating element is tested using an airtightness test tool.
[0004] The inflation port of the air tightness detection tool in the existing technology is difficult to adapt to the plug in the PTC heating component, which makes it difficult for the high-pressure gas in the inflation device to enter the PTC heating component, increasing the risk of high-pressure gas leakage, reducing the accuracy and work efficiency of the test, and increasing costs.
[0005] Therefore, it is urgent to design an airtightness detection tool for glue-filling sealing devices to solve the above technical problems. Utility Model Content
[0006] The purpose of the utility model is to provide an airtightness detection tool for a glue-filling sealing device, which can reduce high-pressure gas leakage, improve the accuracy and work efficiency of airtightness testing, and save costs.
[0007] To achieve this purpose, the present invention adopts the following technical solutions:
[0008] The utility model provides an airtightness detection tool for a glue-filling sealing device, comprising:
[0009] an inflation detection component filled with high-pressure gas;
[0010] A transition box having an air inlet and an air outlet;
[0011] a connecting air pipe, one end of which is in communication with the inflation detection assembly, and the other end of which is in communication with the air inlet, so that the high-pressure gas enters the transition box through the connecting air pipe;
[0012] The air outlet is configured to be plugged into a high-voltage plug of a PTC heating component.
[0013] As an optional technical solution for an airtightness detection tool for a glue potting sealing device, the airtightness detection tool for a glue potting sealing device also includes an inflation plug, one end of the inflation plug is connected to the end of the connecting air pipe away from the inflation detection component, and the other end of the inflation plug is connected to the air inlet.
[0014] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, the inflation plug and the connecting air pipe are integrally formed.
[0015] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, the inflation plug includes a main body and a plug-in part that are interconnected, the end of the main body away from the plug-in part is connected to the connecting air pipe, and the end of the main body close to the plug-in part abuts against the end surface of the transition box; the plug-in part passes through the air inlet and is placed inside the transition box.
[0016] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, the air inlet and the air outlet are respectively located on two opposite end surfaces of the transition box.
[0017] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, along the height direction of the transition box, the height of the air inlet is higher than the height of the air outlet.
[0018] As an optional technical solution for an airtightness detection tool for a glue potting sealing device, the airtightness detection tool for a glue potting sealing device also includes a connecting piece and a fixing piece. The connecting piece is connected to the transition box body, and an installation hole is opened on the connecting piece. The fixing piece is passed through the installation hole and connected to the working platform.
[0019] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, the connecting member and the fixing member are both provided in plurality, and each connecting member is provided with at least one mounting hole, and the mounting holes are provided in a one-to-one correspondence with the fixing members.
[0020] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, the compressive strength of the transition box is not less than 35KPa.
[0021] As an optional technical solution for an airtightness detection tool for a glue-filling sealing device, the transition box is a metal part.
[0022] The beneficial effects of the present invention include at least:
[0023] The utility model provides an airtightness testing tool for a glue-filling and sealing device, comprising an air-filling testing component, a transition box, and a connecting air pipe. The air-filling testing component is filled with high-pressure gas, and the transition box has an air inlet and an air outlet. One end of the connecting air pipe is connected to the air-filling testing component, and the other end of the connecting air pipe is connected to the air inlet, allowing high-pressure gas to enter the transition box through the connecting air pipe. The air outlet is configured to be plugged into a high-voltage plug of a PTC heating component.
[0024] The arrangement of the inflation detection assembly, transition box, and connecting air pipe allows high-pressure gas within the inflation detection assembly to pass through the connecting air pipe and into the transition box. The air outlet on the transition box mates with the high-pressure plug of the PTC heating assembly, allowing the high-pressure gas within the transition box to be discharged from the air outlet into the PTC heating assembly. If the leakage value of the high-pressure gas within the inflation detection assembly is within a set range within a certain period of time, the PTC heating assembly meets the airtightness requirements.
[0025] The provision of the transition box not only solves the problem in the prior art that the inflation port of the air tightness detection tooling is difficult to adapt to the plug in the PTC heating component, but also makes the connection between the inflation detection component and the PTC heating component tighter and more adaptable, reduces the occurrence of high-pressure gas leakage, and improves work efficiency. At the same time, the transition box can also play a role in stabilizing the pressure, slowing down the flow rate of high-pressure gas, and reducing the amplitude of pressure fluctuations, thereby making the pressure inside the PTC heating component more stable, which is conducive to accurate air tightness testing and improving the accuracy of the test. Furthermore, it can also ensure that during the air tightness test, the PTC heating component is in a stable and controllable environment, reducing the influence of external environmental factors and improving the stability and reliability of the air tightness test. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the contents of the embodiments of the present invention and these drawings without paying any creative work.
[0027] Figure 1 This is a structural diagram of an airtightness detection tool and a PTC heating component for a glue-filling sealing device provided in an embodiment of the present utility model;
[0028] Figure 2 yes Figure 1 A partial enlarged view of point A in the middle.
[0029] Reference numerals
[0030] 10. PTC heating component; 11. Main body; 12. High-voltage wiring harness; 121. Wire; 122. Insulation sleeve; 13. High-voltage plug; 100. Inflatable detection component; 200. Transition box; 210. Air inlet; 220. Air outlet; 230. Connector; 240. Mounting hole; 300. Connecting air pipe; 400. Inflatable plug; 410. Main body; 420. Connecting part. DETAILED DESCRIPTION
[0031] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0032] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0033] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0034] In the description of the present utility model, it should be noted that the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0035] It should also be noted that, in the description of this utility model, unless otherwise specified or limited, the terms "disposed" and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0036] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0037] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0038] This embodiment provides an airtightness detection tool for a glue-filling sealing device, which can reduce high-pressure gas leakage, improve the accuracy and work efficiency of airtightness testing, and achieve the purpose of cost saving.
[0039] like Figure 1-Figure 2 As shown, the airtightness testing tool for glue potting and sealing devices mainly includes an inflation detection component 100, a transition box 200, and a connecting air pipe 300. The inflation detection component 100 is filled with high-pressure gas, and the transition box 200 has an air inlet 210 and an air outlet 220. One end of the connecting air pipe 300 is connected to the inflation detection component 100, and the other end of the connecting air pipe 300 is connected to the air inlet 210, so that high-pressure gas enters the transition box 200 through the connecting air pipe 300. The air outlet 220 is configured to be plugged into the high-voltage plug 13 of the PTC heating component 10.
[0040] Based on the above design, in this embodiment, the arrangement of the inflation detection assembly 100, the transition box 200, and the connecting air pipe 300 allows the high-pressure gas within the inflation detection assembly 100 to pass through the connecting air pipe 300 and enter the transition box 200. The gas outlet 220 on the transition box 200 can be plugged into and matched with the high-voltage plug 13 of the PTC heating assembly 10, thereby allowing the high-pressure gas within the transition box 200 to be discharged from the gas outlet 220 into the PTC heating assembly 10. Within a certain period of time, if the high-pressure gas leakage value within the inflation detection assembly 100 is within a set range, it indicates that the air tightness of the PTC heating assembly 10 meets the standard.
[0041] The provision of the transition box 200 not only solves the problem in the prior art that the air-tightness detection tooling is difficult to adapt to the plug in the PTC heating component 10, but also makes the connection between the air-tightness detection component 100 and the PTC heating component 10 tighter and more adaptable, reduces the occurrence of high-pressure gas leakage, and improves work efficiency. At the same time, the transition box 200 can also play a role in stabilizing the pressure. During the inflation detection process, the pressure inside the PTC heating component 10 may be unstable due to the flow and pressure changes of the high-pressure gas. In this embodiment, by providing the transition box 200, the speed of the high-pressure gas flow can be slowed down and the amplitude of the pressure fluctuation can be reduced, thereby making the pressure inside the PTC heating component 10 more stable, which is conducive to accurate air-tightness detection and improving the accuracy of the detection. Furthermore, it can also ensure that during the air-tightness detection process, the PTC heating component 10 is in a stable and controllable environment, reducing the influence of external environmental factors and improving the stability and reliability of the air-tightness test. Furthermore, the PTC heating assembly 10 may be subject to impact and friction from the high-pressure gas during testing, and the provision of the transition box 200 can provide a certain degree of buffering and protection. This can reduce the direct impact and friction of the high-pressure gas on the PTC heating assembly 10, lowering the risk of damage to the PTC heating assembly 10, thereby extending the service life of the PTC heating assembly 10 and achieving cost savings.
[0042] It should be noted that if Figure 2 As shown, the PTC heating component 10 in this embodiment includes a main body 11, a high-voltage wiring harness 12, and a high-voltage plug 13. One end of the high-voltage wiring harness 12 is connected to the main body 11, and the other end is connected to the high-voltage plug 13. A plurality of wires 121 are provided in the high-voltage wiring harness 12, and the outer circumference of the wires 121 is wrapped with an insulating sleeve 122. There is a gap between the insulating sleeve 122 and the wires 121. The high-pressure gas in the transition box 200 passes through the high-voltage plug 13 and flows through the gap between the insulating sleeve 122 and the wires 121, and then flows into the main body 11 of the PTC heating component 10, thereby realizing the airtightness detection experiment of the PTC heating component 10.
[0043] Optionally, the high-voltage plug 13 in this embodiment can be set to an Amphenol plug commonly available on the market.
[0044] The inflation detection assembly 100 in this embodiment is a conventional component in the art, and therefore, its working principle and specific structure are not described in detail here.
[0045] like Figure 1 As shown, in this embodiment, the airtightness testing tool for the glue potting and sealing device further includes an inflation plug 400. One end of the inflation plug 400 is connected to the end of the connecting air pipe 300 away from the inflation detection assembly 100, and the other end of the inflation plug 400 is connected to the air inlet 210. The provision of the inflation plug 400 can improve the convenience of plugging the connecting air pipe 300 into the air inlet 210 connected to the transition box 200, while reducing the risk of gas leakage.
[0046] Furthermore, the inflation plug 400 and the connecting air pipe 300 in this embodiment are integrally formed, which simplifies the installation steps of the two, improves work efficiency, improves the air tightness between the inflation plug 400 and the connecting air pipe 300, and avoids leakage of high-pressure gas.
[0047] like Figure 1 As shown, the inflation plug 400 in this embodiment includes a main body portion 410 and a plug-in portion 420 that are interconnected. The end of the main body portion 410 away from the plug-in portion 420 is connected to the connecting air pipe 300, and the end of the main body portion 410 close to the plug-in portion 420 abuts against the end surface of the transition box 200; the plug-in portion 420 passes through the air inlet 210 and is placed inside the transition box 200.
[0048] Preferably, the main body 410 and the plug portion 420 in this embodiment are integrally formed. The provision of the main body 410 facilitates the operator to conveniently plug the inflatable plug 400 into the air inlet 210, thereby improving work efficiency. The provision of the plug portion 420 can improve the stability of the inflatable plug 400 during insertion and reduce the risk of the inflatable plug 400 becoming loose or falling.
[0049] like Figure 1 As shown, in this embodiment, the air inlet 210 and the air outlet 220 are respectively located on two opposite end surfaces of the transition box 200. When the air inlet 210 and the air outlet 220 are respectively located on two opposite end surfaces of the transition box 200, the path of the airflow in the transition box 200 becomes clear and direct, which helps to reduce turbulence and eddy currents of the airflow in the transition box 200, thereby improving the accuracy and efficiency of air tightness testing.
[0050] Furthermore, along the height of the transition box 200, the air inlet 210 is higher than the air outlet 220. This allows the high-pressure gas to naturally sink and diffuse within the transition box 200 by utilizing gravity. This helps the high-pressure gas more fully contact the inner wall of the transition box 200, thereby improving the accuracy of the airtightness test.
[0051] like Figure 1 As shown, the airtightness detection tooling for the glue-filling sealing device in this embodiment also includes a connecting piece 230 and a fixing piece (not shown in the figure). The connecting piece 230 is connected to the transition box 200, and a mounting hole 240 is provided on the connecting piece 230. The fixing piece is passed through the mounting hole 240 and connected to the working platform, thereby enabling the transition box 200 to be installed and fixed, avoiding vibration or shaking of the transition box 200, and improving the accuracy of airtightness detection.
[0052] Optionally, in this embodiment, there are multiple connecting members 230 and fixing members, and each connecting member 230 is provided with at least one mounting hole 240. The mounting holes 240 are arranged in a one-to-one correspondence with the fixing members, thereby reducing the stress concentration phenomenon of the transition box 200, improving its stability and reliability, protecting the transition box 200, and saving costs.
[0053] Optionally, the fixing member in this embodiment can be configured as a bolt, the connecting member 230 can be configured as a lifting lug, and the connecting member 230 is welded to the transition box 200 .
[0054] Optionally, the pressure resistance of the transition box 200 in this embodiment is not less than 35KPa, and the transition box 200 is a metal part. For example, the pressure resistance of the transition box 200 can be set to 40KPa, and the transition box 200 is made of stainless steel, thereby improving the safety performance of the airtightness detection tooling for the glue filling and sealing device.
[0055] Optionally, the airtightness detection tool for the glue potting sealing device in this embodiment can be used not only to detect the airtightness of the PTC heating component 10, but also to detect other products that use glue potting for sealing, thereby improving flexibility and applicability and saving costs.
[0056] Obviously, the above are only preferred embodiments of the present invention and the technical principles employed. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments, and substitutions are possible for those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in detail through the above embodiments, the present invention is not limited to the above embodiments and may include many other equivalent embodiments without departing from the scope of the present invention. The scope of the present invention is determined by the scope of the appended claims.
[0057] Note that throughout this specification, references to terms such as "some embodiments" and "other embodiments" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. Throughout this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Claims
1. The airtightness detection tool for glue-filling sealing device is characterized by: include: An inflation detection component (100), wherein the inflation detection component (100) is filled with high-pressure gas; A transition box (200), wherein the transition box (200) has an air inlet (210) and an air outlet (220); a connecting air pipe (300), one end of the connecting air pipe (300) being in communication with the inflation detection assembly (100), and the other end of the connecting air pipe (300) being in communication with the air inlet (210), so that the high-pressure gas enters the transition box (200) through the connecting air pipe (300); The air outlet (220) is configured to be plugged into a high-voltage plug (13) of a PTC heating component (10).
2. The airtightness detection tool for the glue-filling sealing device according to claim 1 is characterized in that: The airtightness detection tool for the glue-filling sealing device further comprises an inflation plug (400), one end of the inflation plug (400) being in communication with an end of the connecting air pipe (300) away from the inflation detection assembly (100), and the other end of the inflation plug (400) being in communication with the air inlet (210).
3. The airtightness detection tool for the glue-filling sealing device according to claim 2 is characterized in that: The charging plug (400) and the connecting air pipe (300) are integrally formed.
4. The airtightness detection tool for the glue-filling sealing device according to claim 2, characterized in that: The charging plug (400) comprises a main body (410) and a plug-in portion (420) that are in communication with each other; an end of the main body (410) away from the plug-in portion (420) is in communication with the connecting air pipe (300); an end of the main body (410) close to the plug-in portion (420) abuts against an end surface of the transition box (200); and the plug-in portion (420) passes through the air inlet (210) and is placed inside the transition box (200).
5. The airtightness detection tool for the glue-filling sealing device according to claim 1 is characterized in that: The air inlet (210) and the air outlet (220) are respectively located on two opposite end surfaces of the transition box (200).
6. The airtightness detection tool for the glue-filling sealing device according to claim 5, characterized in that: Along the height direction of the transition box (200), the height of the air inlet (210) is higher than the height of the air outlet (220).
7. The airtightness detection tool for the glue-filling sealing device according to claim 1, characterized in that: The airtightness detection tool for the glue-filling sealing device further comprises a connecting piece (230) and a fixing piece, wherein the connecting piece (230) is connected to the transition box (200), and a mounting hole (240) is provided on the connecting piece (230), and the fixing piece is passed through the mounting hole (240) and connected to the working platform.
8. The airtightness detection tool for the glue-filling sealing device according to claim 7, characterized in that: The connecting member (230) and the fixing member are both provided in plurality, and each connecting member (230) is provided with at least one mounting hole (240), and the mounting holes (240) are provided in a one-to-one correspondence with the fixing members.
9. The airtightness detection tool for the glue-filling and sealing device according to claim 1, characterized in that: The compressive strength of the transition box (200) is not less than 35 KPa.
10. The airtightness detection tool for the glue-filling sealing device according to claim 1, characterized in that: The transition box (200) is a metal part.