Scram servo control device for ship loading and unloading operation

By using intelligent sensors and linear drive mechanisms in tanker loading and unloading emergency stop servo control devices, the time difference problem of dock personnel manually operating emergency buttons is solved, and rapid emergency response and port operations are achieved refinement of safety management.

CN223260067UActive Publication Date: 2025-08-22QINGDAO PORT INT CO LTD +1
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Patent Information

Application Number
CN202422541497.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

During tanker loading and unloading operations, there is a time difference in the manual operation of emergency buttons by dock personnel, resulting in untimely emergency response of ships, hidden dangers of production safety, and low communication efficiency, so it is impossible to deal with abnormal loading and unloading media in a timely manner.

Method used

A servo control device for emergency stopping of ship loading and unloading operations is designed, using intelligent sensors to monitor the status of loading and unloading media, and directly control the emergency button through the linear drive mechanism to perform one-click emergency stop, shorten the emergency response time and improve the refined and intelligent management of port operations.

Benefits of technology

It realizes rapid emergency response when loading and unloading media is abnormal, reduces accident losses, and improves the safety and management level of port operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an emergency stop servo control device for ship loading and unloading operation, which belongs to the technical field of ship loading and unloading operation and comprises a power supply cabinet, an intelligent sensor and a support frame, the support frame is provided with a vertical guide column, and an upper clamping plate and a lower clamping plate are vertically and slidably mounted on the vertical guide column; a fixing plate is installed in the middle of the supporting frame, a linear driving mechanism is arranged on one side of the fixing plate and electrically connected with the power cabinet and the intelligent sensor, and a pushing block is installed at the power output end of the linear driving mechanism. A two-way lead screw is rotationally installed in the middle of the fixing plate, the upper end of the two-way lead screw penetrates through the fixing plate and then is in threaded connection with an upper clamping plate, an upper fixing inserting hole is formed in the upper clamping plate, and an upper fixing plug pin is inserted into the upper fixing inserting hole; the lower end of the bidirectional lead screw penetrates through the fixing plate and then is in threaded connection with a lower clamping plate, a lower fixing inserting hole is formed in the lower clamping plate, and a lower fixing plug pin is inserted into the lower fixing inserting hole. According to the utility model, the emergency response time can be shortened, and the loss caused by accidents can be reduced to the greatest extent.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ship loading and unloading operations, and in particular relates to an emergency stop servo control device for ship loading and unloading operations. Background Art

[0002] When an oil tanker is mooring and loading and unloading, in order to ensure safe production management and operation, it is necessary to deploy intelligent sensors through the production automatic control management system to monitor the pressure and temperature data of the loading and unloading media in real time. When the terminal management personnel encounter that the pressure and temperature of the loading and unloading media exceed the safety threshold, the terminal management personnel must notify the onboard personnel through wireless high frequency and inform them to go to the emergency switch area to press the emergency stop button to interrupt the transmission of the media.

[0003] Therefore, in the actual operation of the tanker, there are the following defects: 1. Since it requires terminal personnel to go to the designated location to manually press the emergency stop button, there is a certain time difference in the actual operation process, which makes it impossible for the ship to take emergency response measures immediately, and there are major safety hazards in production; 2. Since the terminal management personnel cannot detect abnormal pressure and temperature of the loading and unloading media in the first time 24 hours a day, and the terminal management personnel cannot guarantee that they can get in touch with the personnel on board at all times, there will also be problems of lack of timely communication and low communication efficiency, which will result in the personnel on board being unable to deal with it in the first time. Utility Model Content

[0004] The technical problem solved by the utility model is to provide an emergency stop servo control device for ship loading and unloading operations that can be installed on an emergency button installation box, and enable it to promptly perform an emergency stop action on the emergency stop emergency button in the emergency button installation box when an abnormal situation occurs, thereby shortening the emergency response time, minimizing the losses caused by accidents, realizing the refinement and intelligence of port operations, and improving the inherent safety management of port operations and production.

[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a ship loading and unloading operation emergency stop servo control device, which includes a power cabinet and an intelligent sensor for monitoring the status of loading and unloading media, and also includes a support frame, both ends of the support frame are provided with vertical guide columns, and the upper clamping plate and the lower clamping plate are vertically slidably installed on the vertical guide columns; a fixed plate is installed in the middle of the support frame, and a linear drive mechanism is provided on one side of the fixed plate, the linear drive mechanism is electrically connected to the power cabinet and the intelligent sensor, and a push block is installed on the power output end of the linear drive mechanism; a bidirectional screw is rotatably installed in the middle of the fixed plate, the rotation direction of the upper end of the bidirectional screw is opposite to that of the lower end of the bidirectional screw, and the upper end of the bidirectional screw passes through the fixed plate and is threadedly connected to the upper clamping plate, the upper clamping plate is provided with at least one row of upper fixed sockets along the height direction, and the upper fixed pin is inserted in the upper fixed socket; the lower end of the bidirectional screw passes through the fixed plate and is threadedly connected to the lower clamping plate, the lower clamping plate is provided with at least one row of lower fixed sockets along the height direction, and the lower fixed pin is inserted in the lower fixed socket. Based on this, the main part of the utility model can be directly connected to the emergency button installation box through the lower fixed pin and the upper fixed pin, and when the pressure and temperature of the loading and unloading medium are abnormal, the signal can be directly transmitted to the linear drive mechanism through the intelligent sensor (this is a conventional sensor control technology on the market, so it will not be described in detail here), and the corresponding button action can be performed to achieve one-button emergency stop operation, shorten the emergency response time, minimize the losses caused by accidents, realize the refinement and intelligence of port operations, and improve the inherent safety management of port operations and production.

[0006] Furthermore, the linear drive mechanism is a servo drive mechanism to ensure that it has sufficient accuracy.

[0007] Furthermore, the linear drive mechanism includes an electric push rod, the fixed end of the electric push rod is fixedly mounted on the fixed plate, the telescopic end of the electric push rod is fixedly mounted on the push block, and the telescopic end of the electric push rod drives the push block forward or backward to realize the corresponding button action.

[0008] Furthermore, at least two upper fixing jacks are provided in each row along the horizontal direction on the upper card plate, and the specific number thereof can be selected according to the width of the emergency button installation box.

[0009] Furthermore, the upper card plate is provided with at least two rows of upper fixing holes along the height direction, and the specific number thereof can be flexibly selected.

[0010] Furthermore, at least two lower fixing holes are provided in each row along the horizontal direction on the lower card plate, and the specific number thereof can be selected according to the width of the emergency button installation box.

[0011] Furthermore, the lower card plate is provided with at least two rows of lower fixing holes along the height direction, and the specific number thereof can be flexibly selected.

[0012] Furthermore, a rotating handle is provided at one end of the bidirectional screw rod, and the terminal manager can rotate the bidirectional screw rod by turning the rotating handle to change the distance between the upper card plate and the lower card plate.

[0013] It can be seen from the above technical solution that the utility model has the following advantages: the main part of the utility model can be directly connected to the emergency button installation box through the lower fixed pin and the upper fixed pin, and when the pressure and temperature of the loading and unloading medium are abnormal, the signal can be directly transmitted to the linear drive mechanism through the intelligent sensor, and the corresponding button action can be performed to realize one-button emergency stop operation, shorten the emergency response time, minimize the losses caused by accidents, realize the refinement and intelligence of port operations, and improve the inherent safety management of port operations and production. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the present invention, the following is a brief introduction to the drawings required for the description. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 It is a structural diagram of a specific implementation method of the utility model.

[0016] In the figure: 1. Emergency button installation box; 2. Push block; 3. Upper fixed socket; 4. Rotary handle; 5. Upper fixed pin; 6. Upper clamping plate; 7. Bidirectional screw rod; 8. Vertical guide column; 9. Fixed plate; 10. Support frame; 11. Lower clamping plate; 12. Lower fixed pin; 13. Lower fixed socket; 14. Power supply cabinet; 15. Linear drive mechanism. DETAILED DESCRIPTION

[0017] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] like Figure 1 As shown, the utility model provides an emergency stop servo control device for ship loading and unloading operations, which includes a power supply cabinet 14 placed on a fixing frame of an emergency button installation box 1, and an intelligent sensor for monitoring the status of loading and unloading media, and a support frame 10 placed at the opening of the emergency button installation box 1.

[0019] The power cabinet 14 is used to provide power to the emergency stop servo control device of the entire ship loading and unloading operation, and the intelligent sensor is used to monitor the temperature and pressure of the loading and unloading medium. The intelligent sensor directly uses a sensor structure commonly used in the existing technology and available for purchase.

[0020] Both ends of the support frame 10 are fixedly provided with vertical guide columns 8, and the upper card plate 6 and the lower card plate 11 are vertically slidably installed on the vertical guide columns 8; the middle part of the support frame 10 is fixedly provided with a fixed plate 9, and the fixed plate 9 is provided with a linear drive mechanism 15 on the side facing the inner cavity of the emergency button installation box 1. The linear drive mechanism 15 is electrically connected to the power cabinet 14 and the intelligent sensor, and the power output end of the linear drive mechanism 15 is provided with a push block 2 for pressing the emergency stop emergency button in the emergency button installation box 1. Specifically, the linear drive mechanism 15 is an electric push rod, the fixed end of the electric push rod is fixedly installed on the fixed plate 9, and the telescopic end of the electric push rod is fixedly installed with the push block 2, and the electric push rod is preferably a servo electric push rod.

[0021] A bidirectional screw rod 7 is rotatably mounted on the middle portion of the fixing plate 9 via a nut seat. The rotation direction of the upper end of the bidirectional screw rod 7 is opposite to that of the lower end of the bidirectional screw rod 7. The upper end of the bidirectional screw rod 7 passes through the fixing plate 9 and is then threadedly connected to the upper clamping plate 6. The upper clamping plate 6 is provided with at least one row of upper fixing holes 3 in the height direction, and each row of upper fixing holes 3 is provided with at least two upper fixing holes 3 in the horizontal direction, and one of the rows of upper fixing holes 3 is plugged with an upper fixing pin 5. The lower end of the bidirectional screw rod 7 passes through the fixing plate 9 and is then threadedly connected to the lower clamping plate 11. The lower clamping plate 11 is provided with at least one row of lower fixing holes 13 in the height direction, and each row of lower fixing holes 13 is provided with at least two lower upper fixing holes 3 in the horizontal direction, and one of the rows of lower fixing holes 13 is plugged with a lower fixing pin 12. The upper end of the bidirectional screw rod 7 passes through the upper clamping plate 6 and the support frame 10 in sequence and is fixedly connected to the rotating handle 4, or the lower end of the bidirectional screw rod 7 passes through the lower clamping plate 11 and the support frame 10 in sequence and is fixedly connected to the rotating handle 4.

[0022] In this way, when the present invention is actually applied, the present invention can be first placed at the opening of the emergency button installation box 1, and the position of the push block 2 is set relative to the position of the emergency stop emergency button; then the rotary handle 4 is rotated according to the size of the emergency button installation box 1 to roughly adjust the distance between the upper card plate 6 and the lower card plate 11; then the upper fixed pin 5 and the lower fixed pin 12 are inserted into the corresponding row of upper fixed holes 3 and lower fixed holes 13, and the upper fixed pin 5 and the lower fixed pin 12 are inserted into the emergency button installation box 1; finally, the rotary handle 4 is rotated again to finely adjust the distance between the upper card plate 6 and the lower card plate 11 until the upper end of the upper fixed pin 5 contacts the top wall of the emergency button installation box 1, and the lower end of the lower fixed pin 12 contacts the bottom surface of the emergency button installation box 1.

[0023] At this time, if the pressure or temperature of the loading and unloading medium is abnormal, it can directly transmit a signal to the linear drive mechanism 15 through the intelligent sensor and perform corresponding button actions to achieve a one-button emergency stop operation, shorten the emergency response time, minimize the losses caused by accidents, realize the refinement and intelligence of port operations, and improve the inherent safety management of port operations and production.

[0024] In addition, it should be noted that in actual application, the present invention transmits signals to the linear drive mechanism 15 through the intelligent sensor to perform extension or retraction. This is a mature technical means on the market, so it will not be described in detail here.

[0025] The terms "first," "second," "third," "fourth," and so on (if any) in the description and claims of the present invention and the accompanying drawings are used to distinguish similar items and are not necessarily used to describe a particular order or sequential sequence. It should be understood that the terms used in this manner are interchangeable where appropriate, such that the embodiments of the present invention described herein can be implemented in sequences other than those illustrated or described herein. Furthermore, the terms "including," "having," and any variations thereof are intended to cover non-exclusive inclusions.

[0026] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A servo control device for emergency stop of ship loading and unloading operation, comprising a power cabinet (14) and an intelligent sensor for monitoring the state of loading and unloading medium; characterized in that: The invention also includes a support frame (10), wherein both ends of the support frame (10) are provided with vertical guide columns (8), and an upper card plate (6) and a lower card plate (11) are vertically slidably installed on the vertical guide columns (8); a fixed plate (9) is installed in the middle of the support frame (10), and a linear drive mechanism (15) is provided on one side of the fixed plate (9), the linear drive mechanism (15) is electrically connected to the power cabinet (14) and the intelligent sensor, and a push block (2) is installed at the power output end of the linear drive mechanism (15); a bidirectional screw rod is rotatably installed in the middle of the fixed plate (9) The rotation direction of the upper end of the bidirectional screw rod is opposite to that of the lower end of the bidirectional screw rod, and the upper end of the bidirectional screw rod passes through the fixed plate (9) and is threadedly connected to the upper clamping plate (6), and the upper clamping plate (6) is provided with at least one row of upper fixed sockets (3) along the height direction, and the upper fixed sockets (3) are plugged with upper fixed pins (5); the lower end of the bidirectional screw rod passes through the fixed plate (9) and is threadedly connected to the lower clamping plate (11), and the lower clamping plate (11) is provided with at least one row of lower fixed sockets (13) along the height direction, and the lower fixed sockets (13) are plugged with lower fixed pins (12).

2. The emergency stop servo control device for ship loading and unloading operations according to claim 1, characterized in that: The linear drive mechanism (15) is a servo drive mechanism.

3. The ship loading and unloading operation emergency stop servo control device according to claim 1 or 2, characterized in that: The linear drive mechanism (15) comprises an electric push rod, the fixed end of the electric push rod is fixedly mounted on the fixed plate (9), and the telescopic end of the electric push rod is fixedly mounted on the push block (2).

4. The emergency stop servo control device for ship loading and unloading operations according to claim 1, characterized in that: At least two upper fixed sockets (3) are arranged in each row along the horizontal direction on the upper card plate (6).

5. The ship loading and unloading operation emergency stop servo control device according to claim 1 or 4, characterized in that: The upper card plate (6) is provided with at least two rows of upper fixing sockets (3) along the height direction.

6. The emergency stop servo control device for ship loading and unloading operations according to claim 1, characterized in that: At least two lower fixing sockets (13) are provided in each row along the horizontal direction on the lower card plate (11).

7. The emergency stop servo control device for ship loading and unloading operations according to claim 1 or 6, characterized in that: The lower card plate (11) is provided with at least two rows of lower fixing holes (13) along the height direction.

8. The emergency stop servo control device for ship loading and unloading operations according to claim 1, characterized in that: A rotating handle (4) is provided at one end of the bidirectional screw rod (7).