Operation water level controller of overflow dyeing machine

Abstract

The utility model discloses an overflow dyeing machine operation water level controller which comprises a dye vat, the surface of the dye vat is fixedly connected with a supporting frame, the inner wall of the dye vat is fixedly connected with a liquid level sensor, the surface of the dye vat is fixedly connected with a connecting frame, and the liquid level sensor is started to detect the liquid level of dye in the dye vat in real time. The circulating assembly is started to suck dye in the dye vat into the fixing barrel, the driving assembly is started to drive the stirring mechanism to rotate along the inner wall of the fixing frame to stir the dye to avoid pigment deposition, and when the liquid level of the dye in the dye vat is too high, the adjusting mechanism is started to adjust the dye storage amount in the fixing barrel, so that the water level of the dye in the dye vat can be reduced. On the contrary, the dye water level can be increased, the purposes of conveniently and automatically adjusting the dye liquid level in the overflow dyeing machine and avoiding dye pigment deposition are achieved, and the problems that the dye liquid level is unstable due to the fact that the fabric carries the dye when moving, and the dyeing quality is reduced due to the fact that the dye pigment is deposited in a dye vat are solved.

Description

Technical Field

[0001] The utility model relates to the technical field of overflow dyeing machines, in particular to an operating water level controller of an overflow dyeing machine. Background Art

[0002] Overflow dyeing machines are intermittent, loose-flow dyeing machines that place fabric below the surface of a liquid. Their operating principle relies on the coordinated interaction of the dye vat, pump, controller, and piping system. During fabric dyeing, the movement of fabric in and out of the dye vat carries dye with it, leading to unstable dye levels inside the vat.

[0003] However, the existing overflow dyeing machines lack water level control devices, making it difficult to adjust and control when the dye liquid level deviates. At the same time, during the flow of dye, the pigment in the dye is easily deposited in the dye vat. After a long period of deposition, it is easy to cause color difference in the dye, thereby reducing the dyeing quality. Utility Model Content

[0004] In view of the deficiencies in the prior art, the present invention provides an operating water level controller for an overflow dyeing machine, which is used to solve the problems raised in the above background technology.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A water level controller for an overflow dyeing machine includes a dye vat, a support frame fixedly connected to the surface of the dye vat, a liquid level sensor fixedly connected to the inner wall of the dye vat, a connecting frame fixedly connected to the surface of the dye vat, a fixed cylinder fixedly connected to the inner wall of the connecting frame, a sealing plate fixedly connected to the inner wall of the fixed cylinder, a fixed frame fixedly connected to the inner wall of the fixed cylinder, a stirring mechanism is provided inside the fixed frame, a driving assembly is provided on the surface of the fixed cylinder, an adjusting mechanism is provided on the back of the fixed cylinder, and a circulation assembly is provided inside the dye vat.

[0007] Preferably, the stirring mechanism consists of a rotating shaft and a stirring rod, the rotating shaft is rotatably connected to the inner wall of the fixed frame, and the stirring rod is fixedly connected to the surface of the rotating shaft.

[0008] Preferably, the drive assembly consists of a fixed plate, a servo motor, a worm and a worm wheel, the fixed plate is fixedly connected to the surface of the fixed cylinder, the servo motor is fixedly connected to the inner wall of the fixed plate, the worm is fixedly connected to the output end of the servo motor, and the worm is rotatably connected to the inner wall of the fixed cylinder, the worm wheel is fixedly connected to the surface of the rotating shaft, and the worm wheel and the worm are meshed.

[0009] Preferably, the adjustment mechanism consists of an adjustment cylinder, an electric push rod and a piston plate, the adjustment cylinder is fixedly connected to the back of the fixed cylinder, the electric push rod is fixedly connected to the back of the adjustment cylinder, and the output end of the electric push rod is slidingly connected to the inner wall of the adjustment cylinder, the piston plate is slidingly connected to the inner wall of the adjustment cylinder, and the piston plate is fixedly connected to the output end of the electric push rod.

[0010] Preferably, the circulation component consists of a suction pipe, a water pump and a return pipe, the liquid inlet end of the suction pipe is fixedly connected to the inner wall of the dye vat, and the liquid outlet end of the suction pipe is fixedly connected to the inner wall of the fixed cylinder, the water pump is fixedly connected to the inner wall of the suction pipe, the liquid inlet end of the return pipe is fixedly connected to the inner wall of the fixed cylinder, and the liquid outlet end of the return pipe is fixedly connected to the inner wall of the dye vat.

[0011] Preferably, the fixing cylinder is circular in shape and is made of stainless steel.

[0012] Preferably, there are multiple stirring rods, and all of the stirring rods are located on the surface of the rotating shaft.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows: the overflow dyeing machine operates a water level controller, starts a liquid level sensor to detect the liquid level of the dye in the dye vat in real time, starts a circulation component to suck the dye in the dye vat into the fixed cylinder, starts a driving component to drive the stirring mechanism to rotate along the inner wall of the fixed frame to stir the dye to avoid pigment deposition; when the liquid level of the dye in the dye vat is too high, starts the regulating mechanism to regulate the dye storage amount in the fixed cylinder, thereby reducing the dye water level in the dye vat, and vice versa, increases the dye water level; the goal of facilitating automatic adjustment of the dye liquid level in the overflow dyeing machine while avoiding dye and pigment deposition is achieved, and the problem of unstable dye liquid level caused by the dye being carried by the fabric when moving, and the problem of dye and pigment deposition in the dye vat reducing dyeing quality is avoided. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is the structural survey drawing of the utility model;

[0015] Figure 2 This is an enlarged view of the structure A of the utility model;

[0016] Figure 3 This is a right sectional view of the structure of the utility model;

[0017] Figure 4 This is an enlarged view of the structure B of the utility model.

[0018] In the figure: 1. Dye vat; 2. Support frame; 3. Liquid level sensor; 4. Connecting frame; 5. Fixed cylinder; 6. Sealing plate; 7. Fixed frame; 8. Rotating shaft; 9. Stirring rod; 10. Fixed plate; 11. Servo motor; 12. Worm; 13. Worm gear; 14. Adjusting cylinder; 15. Electric push rod; 16. Piston plate; 17. Suction pipe; 18. Water pump; 19. Reflux pipe. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] Reference Figure 1-4 , a water level controller for an overflow dyeing machine includes a dye vat 1, a support frame 2 is fixedly connected to the surface of the dye vat 1, a liquid level sensor 3 is fixedly connected to the inner wall of the dye vat 1, a connecting frame 4 is fixedly connected to the surface of the dye vat 1, a fixed cylinder 5 is fixedly connected to the inner wall of the connecting frame 4, a sealing plate 6 is fixedly connected to the inner wall of the fixed cylinder 5, the fixed cylinder 5 is circular in shape, and the fixed cylinder 5 is made of stainless steel. The fixed cylinder 5 made of stainless steel has higher strength, is not easy to rust, deform or damage, and is more durable. The inner wall of the fixed cylinder 5 is fixedly connected to a fixing frame 7, and a stirring mechanism is arranged inside the fixing frame 7. The stirring mechanism consists of a rotating shaft 8 and a stirring rod 9. There are multiple stirring rods 9, and the multiple stirring rods 9 are all located on the surface of the rotating shaft 8 for stirring the dye, thereby improving the mixing efficiency. The rotating shaft 8 and the fixed The inner wall of the fixed frame 7 is rotatably connected, and the stirring rod 9 is fixedly connected to the surface of the rotating shaft 8, which is used to stir the dye to avoid the pigment from being deposited in the dye, thereby improving the uniformity of dyeing. A driving assembly is provided on the surface of the fixed cylinder 5, and the driving assembly consists of a fixed plate 10, a servo motor 11, a worm 12 and a worm gear 13. The fixed plate 10 is fixedly connected to the surface of the fixed cylinder 5, the servo motor 11 is fixedly connected to the inner wall of the fixed plate 10, the worm 12 is fixedly connected to the output end of the servo motor 11, and the worm 12 is rotatably connected to the inner wall of the fixed cylinder 5, the worm gear 13 is fixedly connected to the surface of the rotating shaft 8, and the worm gear 13 is engaged with the worm 12, which is used to drive the stirring mechanism to rotate, thereby improving the stirring efficiency. An adjusting mechanism is provided on the back of the fixed cylinder 5, and a circulation assembly is provided inside the dye vat 1.

[0021] Specifically, the adjustment mechanism consists of an adjustment cylinder 14, an electric push rod 15 and a piston plate 16. The adjustment cylinder 14 is fixedly connected to the back of the fixed cylinder 5, the electric push rod 15 is fixedly connected to the back of the adjustment cylinder 14, and the output end of the electric push rod 15 is slidingly connected to the inner wall of the adjustment cylinder 14, the piston plate 16 is slidingly connected to the inner wall of the adjustment cylinder 14, and the piston plate 16 is fixedly connected to the output end of the electric push rod 15, which is used to adjust the dye storage amount in the fixed cylinder 5, so as to facilitate the adjustment of the dye liquid level.

[0022] Specifically, the circulation component consists of a suction pipe 17, a water pump 18 and a return pipe 19. The liquid inlet end of the suction pipe 17 is fixedly connected to the inner wall of the dye vat 1, and the liquid outlet end of the suction pipe 17 is fixedly connected to the inner wall of the fixed cylinder 5. The water pump 18 is fixedly connected to the inner wall of the suction pipe 17, the liquid inlet end of the return pipe 19 is fixedly connected to the inner wall of the fixed cylinder 5, and the liquid outlet end of the return pipe 19 is fixedly connected to the inner wall of the dye vat 1, which is used to suck the dye into circulation, facilitating liquid level adjustment and stirring.

[0023] The electrical components mentioned in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that performs control such as a computer.

[0024] During use: When the fabric is dyeing in the dye vat 1, the liquid level sensor 3 is started to detect the liquid level of the dye in the dye vat 1 in real time, the water pump 18 is started to suck the dye in the dye vat 1 into the fixed cylinder 5 through the suction pipe 17, and the servo motor 11 is started to drive the worm 12 to rotate. Through the engagement of the worm 12 and the worm wheel 13, the rotating shaft 8 is driven to rotate along the inner wall of the fixed frame 7. The rotation of the rotating shaft 8 drives the stirring rod 9 to rotate to stir the dye to prevent pigment deposition. Through the continuous suction of the water pump 18, the dye can be driven to move upward through the reflux pipe 19 and flow back into the dye vat 1. When the liquid level of the dye in the dye vat 1 is too high, the electric push rod 15 is started to drive the piston plate 16 to slide backward along the inner wall of the regulating cylinder 14. Through the movement of the piston plate 16, the dye storage amount between the fixed cylinder 5 and the regulating cylinder 14 can be increased. After the dye enters the fixed cylinder 5 and the regulating cylinder 14, the dye water level in the dye vat 1 can be reduced, and vice versa.

[0025] To summarize, the overflow dyeing machine operates a water level controller, starts the liquid level sensor 3 to detect the liquid level of the dye in the dye vat 1 in real time, starts the circulation component to suck the dye in the dye vat 1 into the fixed cylinder 5, starts the driving component to drive the stirring mechanism to rotate along the inner wall of the fixed frame 7 to stir the dye to avoid pigment deposition. When the liquid level of the dye in the dye vat 1 is too much, the regulating mechanism is started to adjust the dye storage amount in the fixed cylinder 5, which can reduce the dye water level in the dye vat 1, and vice versa, the dye water level can be increased, thereby achieving the goal of facilitating automatic adjustment of the dye liquid level in the overflow dyeing machine while avoiding dye pigment deposition, avoiding the problem of unstable dye liquid level caused by carrying dye when the fabric moves, and dye pigment deposition in the dye vat reducing dyeing quality, and is used to solve the problems raised in the above-mentioned background technology.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An overflow dyeing machine operating water level controller, comprising a dye vat (1), characterized in that: The surface of the dye vat (1) is fixedly connected to a support frame (2), the inner wall of the dye vat (1) is fixedly connected to a liquid level sensor (3), the surface of the dye vat (1) is fixedly connected to a connecting frame (4), the inner wall of the connecting frame (4) is fixedly connected to a fixed cylinder (5), the inner wall of the fixed cylinder (5) is fixedly connected to a sealing plate (6), the inner wall of the fixed cylinder (5) is fixedly connected to a fixing frame (7), a stirring mechanism is provided inside the fixing frame (7), a driving component is provided on the surface of the fixed cylinder (5), an adjusting mechanism is provided on the back of the fixed cylinder (5), and a circulation component is provided inside the dye vat (1).

2. The overflow dyeing machine operating water level controller according to claim 1, characterized in that: The stirring mechanism consists of a rotating shaft (8) and a stirring rod (9); the rotating shaft (8) is rotatably connected to the inner wall of the fixed frame (7); and the stirring rod (9) is fixedly connected to the surface of the rotating shaft (8).

3. The overflow dyeing machine operating water level controller according to claim 1, characterized in that: The driving assembly is composed of a fixed plate (10), a servo motor (11), a worm (12) and a worm wheel (13); the fixed plate (10) is fixedly connected to the surface of the fixed cylinder (5); the servo motor (11) is fixedly connected to the inner wall of the fixed plate (10); the worm (12) is fixedly connected to the output end of the servo motor (11), and the worm (12) is rotatably connected to the inner wall of the fixed cylinder (5); the worm wheel (13) is fixedly connected to the surface of the rotating shaft (8), and the worm wheel (13) is meshed with the worm (12).

4. The overflow dyeing machine operating water level controller according to claim 1, characterized in that: The regulating mechanism is composed of a regulating cylinder (14), an electric push rod (15) and a piston plate (16); the regulating cylinder (14) is fixedly connected to the back of the fixed cylinder (5); the electric push rod (15) is fixedly connected to the back of the regulating cylinder (14); the output end of the electric push rod (15) is slidably connected to the inner wall of the regulating cylinder (14); the piston plate (16) is slidably connected to the inner wall of the regulating cylinder (14); and the piston plate (16) is fixedly connected to the output end of the electric push rod (15).

5. The overflow dyeing machine operating water level controller according to claim 1, characterized in that: The circulation assembly consists of a suction pipe (17), a water pump (18) and a return pipe (19); the liquid inlet end of the suction pipe (17) is fixedly connected to the inner wall of the dye vat (1), and the liquid outlet end of the suction pipe (17) is fixedly connected to the inner wall of the fixed cylinder (5); the water pump (18) is fixedly connected to the inner wall of the suction pipe (17); the liquid inlet end of the return pipe (19) is fixedly connected to the inner wall of the fixed cylinder (5), and the liquid outlet end of the return pipe (19) is fixedly connected to the inner wall of the dye vat (1).

6. The overflow dyeing machine operating water level controller according to claim 1, characterized in that: The fixing cylinder (5) is circular in shape and is made of stainless steel.

7. The overflow dyeing machine operating water level controller according to claim 2, characterized in that: There are multiple stirring rods (9), and the multiple stirring rods (9) are all located on the surface of the rotating shaft (8).

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