Frame gluing equipment for photovoltaic module processing

Abstract

The utility model discloses frame gluing equipment for photovoltaic module processing, which comprises a workbench, the top of the workbench is matched with a manipulator, the upper surface of the workbench is a working plane, and four groups of auxiliary mechanisms matched with the working plane are correspondingly distributed on four sides of the workbench. The auxiliary mechanism comprises a clamping device, an installer and an auxiliary cleaner, the installer is fixed to the middle of the side face of the workbench, the clamping device is arranged above the installer and matched with the working plane, and the auxiliary cleaner is fixed to the clamping device. According to the frame gluing equipment for processing the photovoltaic module, the auxiliary mechanism is arranged, and after the frame and the photovoltaic panel are combined and glued, the joint is compacted and redundant glue is cleaned, so that the aims of improving the gluing accuracy and the connection stability and cleaning the glue in time are fulfilled, and the production efficiency is improved. And the trouble of subsequently cleaning glue and the possible problem of influencing the appearance are avoided.

Description

Technical Field

[0001] The utility model belongs to the technical field of photovoltaic component preparation, and specifically relates to a frame gluing device for photovoltaic component processing. Background Art

[0002] During the use of solar photovoltaic modules, in order to waterproof and seal them, it is necessary to install a frame on the surface of the photovoltaic panel. During the installation process, it is necessary to apply glue at the connection between the edge and the photovoltaic panel. The gluing of the frame can form a sealing layer to prevent moisture, dust and other impurities from entering the interior of the module, thereby protecting the photovoltaic cells and circuits from the influence of the external environment and improving the reliability and service life of the photovoltaic panel.

[0003] Currently, in the process of gluing photovoltaic panels, a sealed frame is usually placed on the edge of the photovoltaic panel first, and then glue is applied using a glue gun. However, after gluing, a small amount of glue will seep out from the connection between the frame and the photovoltaic panel. If the seeped glue is not cleaned in time, dirt and debris will form at the connection between the frame and the photovoltaic panel, thereby increasing subsequent maintenance costs. In addition, the seeped glue will form uneven marks at the connection between the frame and the photovoltaic panel, thereby affecting the appearance of the photovoltaic panel. Utility Model Content

[0004] The technical problem to be solved by the present invention is to provide a frame gluing device for photovoltaic module processing, which can assist in quickly fixing the frame and simultaneously clean up excess glue.

[0005] The technical solution of the present invention to solve the above technical problems is:

[0006] A frame gluing device for photovoltaic module processing includes a workbench, the top of the workbench is equipped with a robot, the upper surface of the workbench is a working plane, and four groups of auxiliary mechanisms matching the working plane are distributed on the four sides of the workbench. The auxiliary mechanisms include a clamper, an installer and an auxiliary cleaner. The installer is fixed in the middle of the side of the workbench, the clamper is arranged above the installer and matches the working plane, the auxiliary cleaner is fixed on the clamper, the clamper clamps the frame and makes the frame correspond to the photovoltaic panel placed on the working plane, the installer drives the clamper to move the frame and tighten it on the edge of the photovoltaic panel, and the auxiliary cleaner is used to strengthen the adhesion between the frame and the photovoltaic panel and clean up excess glue.

[0007] Specifically, the clamp includes a support platform and a telescopic rod arranged at the rear end of the support platform. A rotating plate is provided on the top of the telescopic rod. The rotating plate rotates to clamp the frame between the support platform and the rotating plate. The bottom of the support platform is fixed on the installer.

[0008] Preferably, a pressure sensing device is provided on the support platform, a rotating motor is provided at the connection between the rotating plate and the telescopic rod, and the pressure sensing device is used to start the rotating motor.

[0009] Specifically, the auxiliary cleaner includes a slide rail fixed on the rear side of the support platform, the slide rail is fixedly connected to the support platform through a fixed block, a clamp is provided on the slide rail and slides along the slide rail, a clamping electric cylinder is provided in the slide rail, and the clamping electric cylinder is used to drive the clamp to slide.

[0010] Specifically, the clamp includes a slider, an approaching electric cylinder, and a connecting plate. The slider is slidably arranged on the slide rail. The approaching electric cylinder connects the slider and the connecting plate and drives the connecting plate toward the frame. The upper and lower ends of the connecting plate are provided with mirror-imaged clamping heads. The clamping heads are pressed against the upper and lower edges of the frame through a clamping spring arranged in the connecting plate.

[0011] Preferably, a replaceable wiping strip is provided on the outer edge of the pressing head.

[0012] Specifically, the length of the slide rail matches that of the frame, the support platform is located in the middle of the slide rail, there are two clamps and they are arranged on both sides of the support platform, and the clamping electric cylinder drives the two clamps to perform synchronous reverse movements respectively.

[0013] Specifically, the installer includes a mounting bracket, a sliding groove is provided on the mounting bracket, a moving block is provided in the sliding groove, the moving block is placed in the sliding groove and slides, and the clamper is fixed on the moving block by a lifting cylinder.

[0014] Preferably, a guide rail is provided in the sliding groove, and a moving motor is provided in the moving block, and the moving motor moves the moving block by cooperating with the guide rail.

[0015] Specifically, the area of ​​the working plane is smaller than the area of ​​the photovoltaic panel so that the edges of the photovoltaic panel are all in a suspended state.

[0016] The present utility model has the following beneficial effects: by setting up an auxiliary mechanism and through the cooperation of a manipulator, the frame of the photovoltaic module can be automatically installed and glued. At the same time, with the cooperation of an auxiliary cleaner, after the frame and the photovoltaic panel are glued together, the connection is compacted and excess glue is cleaned, thereby achieving the purpose of submitting gluing accuracy, connecting firmly and cleaning glue in time, avoiding the trouble of subsequent cleaning of glue and the possible problems affecting the appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a structural schematic diagram of an embodiment of the present utility model.

[0018] Figure 2 It is a structural diagram of the auxiliary mechanism in the embodiment of the present utility model.

[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of part A in the middle.

[0020] Figure 4 It is a structural schematic diagram of the clamp in the embodiment of the utility model.

[0021] The meanings of the serial numbers in the accompanying drawings are as follows:

[0022] 1 workbench, 2 installer, 21 mounting bracket, 22 slide groove, 23 guide rail, 24 moving block, 25 lifting cylinder, 3 clamper, 31 support platform, 32 pressure sensing device, 33 telescopic rod, 34 rotating motor, 35 rotating plate, 4 auxiliary cleaner, 41 slide rail, 42 slider, 43 close to electric cylinder, 44 connecting plate, 45 clamping spring, 46 clamping head, 47 wiping strip, 5 frame, 6 photovoltaic panel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0025] In this utility model, unless otherwise specified or limited, the terms "connection" and "fixation" should be understood in a broad sense. For example, "fixation" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0026] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0027] A photovoltaic module processing frame glue device according to an embodiment of the utility model is as follows Figure 1-4As shown, it includes a workbench 1, and the top of the workbench 1 is equipped with a manipulator (not shown in the figure), the upper surface of the workbench 1 is a working plane, specifically, the area of ​​the working plane is smaller than the area of ​​the photovoltaic panel 6, so that the edges of the photovoltaic panel 6 are all in a suspended state, which is convenient for the subsequent installation of the frame 5, and four groups of auxiliary mechanisms matching the working plane are distributed on the four sides of the workbench 1, the auxiliary mechanisms include a clamper 3, an installer 2 and an auxiliary cleaner 4, the installer 2 is fixed in the middle of the side of the workbench 1, the clamper 3 is arranged above the installer 2 and matches the working plane, the auxiliary cleaner 4 is fixed on the clamper 3, the clamper 3 clamps the frame 5 and makes the frame 5 correspond to the photovoltaic panel 6 placed on the working plane, the installer 2 drives the clamper 3 to move so that the frame 5 moves and is tightly sleeved on the edge of the photovoltaic panel 6, and the auxiliary cleaner 4 is used to strengthen the adhesion between the frame 5 and the photovoltaic panel 6 and clean up excess glue. The installer 2 drives the clamper 3 to move the frame 5 clamped on the clamper 3 close to the workbench 1, and then the frame 5 is nested on the edge of the photovoltaic panel 6 placed on the workbench 1, and then the glue is applied by the robot. After the glue is bent and sunk, the frame 5 is squeezed by the auxiliary cleaner to improve the adhesion, and at the same time, the excess glue is cleaned to prevent the excess glue from affecting the aesthetics of the photovoltaic module.

[0028] Specifically, the clamp 3 includes a support platform 31 and a telescopic rod 33 disposed at the rear end of the support platform 31. A rotating plate 35 is provided at the top of the telescopic rod 33. The rotating plate 35 rotates to clamp the frame 5 between the support platform 31 and the rotating plate 35. The bottom of the support platform 31 is fixed to the mounter 2. Preferably, a pressure sensing device 32 is provided on the support platform 31. A rotating motor 34 is provided at the connection between the rotating plate 35 and the telescopic rod 33. The pressure sensing device 32 is used to activate the rotating motor 34. A control terminal is provided within the workbench 1 for controlling the operation of the auxiliary mechanism. When the frame 5 is placed on the support platform 31, it presses the pressure sensing device 32. Upon receiving information from the pressure sensing device 32, the control terminal activates the corresponding rotating motor 34 of the support platform 31, causing the rotating plate 35 to rotate and press against the frame 5, thereby securing the frame 5 to the support platform 31. The presence of the telescopic rod 33 enables the rotating plate 35 to accommodate frames 5 of varying thicknesses, ensuring a secure clamping effect.

[0029] Specifically, the auxiliary cleaner 4 includes a slide rail 41 fixed to the rear side of the support platform 31, the slide rail 41 is fixedly connected to the support platform 31 through a fixed block, the slide rail 41 is provided with a clamp that slides along the slide rail 41, and the slide rail 41 is provided with a clamping cylinder, which is used to drive the clamp to slide. Specifically, the clamp includes a slider 42, an approaching cylinder 43, and a connecting plate 44. The slider 42 is slidably arranged on the slide rail 41, and the approaching cylinder 43 connects the slider 42 and the connecting plate 44 and drives the connecting plate 44 toward the frame 5. The upper and lower ends of the connecting plate 44 are provided with mirror-imaged clamping heads 46, and the clamping heads 46 are pressed against the upper and lower edges of the frame 5 by a clamping spring 45 provided in the connecting plate 44. Preferably, a replaceable wiping strip 47 is provided on the outer edge of the clamping head 46. After the frame 5 is fixed on the support table 31, the frame 5 is installed to the edge of the photovoltaic panel 6 through the installer 2, and then the robot glues the frame 5 so that the connection between the frame 5 and the photovoltaic panel 6 is filled with glue. After that, the electric cylinder 43 is started, pushing the connecting plate 44 close to the frame 5, and prompting the upper and lower clamping heads 46 to press on the upper and lower sides of the frame 5 respectively, and under the action of the clamping spring 45, a small pressure is applied to the frame 5, and driven by the clamping electric cylinder, the clamp moves along the frame 5, thereby ensuring that the entire frame 5 is compacted. At the same time, the wiping strip 47 on the clamping head 46 can absorb the glue squeezed out after being compressed, thereby achieving the purpose of cleaning the glue simultaneously. The wiping strip 47 can be directly replaced at any time according to the actual situation to meet the cleaning needs.

[0030] Specifically, the slide rail 41 matches the length of the frame 5, the support platform 31 is located in the middle of the slide rail 41, and two clamps are provided on either side of the support platform 31. The clamping cylinders drive the two clamps to move synchronously in opposite directions. The use of two clamps operating synchronously in opposite directions ensures that the clamps offset each other's pressure on the frame 5 during operation, thereby preventing the frame 5 from shifting and ensuring stability.

[0031] Specifically, the installer 2 includes a mounting bracket 21, a sliding groove 22 is provided on the mounting bracket 21, a moving block 24 is provided in the sliding groove 22, the moving block 24 is placed in the sliding groove 22 and slides, and the clamp 3 is fixed to the moving block 24 by a lifting cylinder 25. The lifting cylinder 25 is used to ensure that the position of the clamp 3 can be adjusted, so as to meet the purpose of aligning the frame 5 with the photovoltaic panel 6. Preferably, a guide rail 23 is provided in the sliding groove 22, and a moving motor is provided in the moving block 24. The moving motor moves the moving block 24 by cooperating with the guide rail 23. The cooperation between the guide rail 23 and the moving block 24 makes the operation of the installer 2 more stable and reliable.

[0032] The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For those skilled in the art of the present invention, several simple deductions or substitutions can be made without departing from the concept of the present invention, and all of these should be considered to fall within the scope of protection of the present invention.

Claims

1. A frame glue application device for photovoltaic module processing, comprising a workbench (1), wherein a manipulator is provided on the top of the workbench (1), and characterized in that: The upper surface of the workbench (1) is a working plane. Four groups of auxiliary mechanisms matching the working plane are distributed on the four sides of the workbench (1). The auxiliary mechanisms include a clamp (3), an installer (2) and an auxiliary cleaner (4). The installer (2) is fixed to the middle of the side of the workbench (1). The clamp (3) is arranged above the installer (2) and matches the working plane. The auxiliary cleaner (4) is fixed on the clamp (3). The clamp (3) clamps the frame (5) and makes the frame (5) correspond to the photovoltaic panel (6) placed on the working plane. The installer (2) drives the clamp (3) to move so that the frame (5) moves and is tightly sleeved on the edge of the photovoltaic panel (6). The auxiliary cleaner (4) is used to strengthen the adhesion between the frame (5) and the photovoltaic panel (6) and clean up excess glue.

2. The photovoltaic module frame gluing device according to claim 1, characterized in that: The clamper (3) comprises a support platform (31) and a telescopic rod (33) arranged at the rear end of the support platform (31); a rotating plate (35) is provided on the top of the telescopic rod (33); the rotating plate (35) is rotated to clamp the frame (5) between the support platform (31) and the rotating plate (35); and the bottom of the support platform (31) is fixed on the mounter (2).

3. The photovoltaic module frame gluing device according to claim 2, characterized in that: A pressure sensing device (32) is provided on the support platform (31), a rotating motor (34) is provided at the connection between the rotating plate (35) and the telescopic rod (33), and the pressure sensing device (32) is used to start the rotating motor (34).

4. The photovoltaic module frame gluing device according to claim 2, characterized in that: The auxiliary cleaner (4) includes a slide rail (41) fixed to the rear side of the support platform (31), the slide rail (41) is fixedly connected to the support platform (31) via a fixed block, a clamp is provided on the slide rail (41) and slides along the slide rail (41), and a clamping electric cylinder is provided in the slide rail (41), and the clamping electric cylinder is used to drive the clamp to slide.

5. The photovoltaic module frame gluing device according to claim 4, characterized in that: The clamp includes a slider (42), an approaching electric cylinder (43), and a connecting plate (44); the slider (42) is slidably arranged on the slide rail (41); the approaching electric cylinder (43) connects the slider (42) and the connecting plate (44) and drives the connecting plate (44) to approach the frame (5); the upper and lower ends of the connecting plate (44) are provided with mirror-imaged clamping heads (46); the clamping heads (46) are pressed against the upper and lower edges of the frame (5) by means of a clamping spring (45) arranged in the connecting plate (44).

6. The photovoltaic module frame gluing device according to claim 5, characterized in that: A replaceable wiping strip (47) is provided on the outer edge of the pressing head (46).

7. The photovoltaic module frame gluing device according to any one of claims 4 to 6, characterized in that: The length of the slide rail (41) matches that of the frame (5), the support platform (31) is located in the middle of the slide rail (41), there are two clamps and they are arranged on both sides of the support platform (31), and the clamping electric cylinder drives the two clamps to perform synchronous reverse movement.

8. The photovoltaic module frame gluing device according to any one of claims 1 to 6, characterized in that: The mounter (2) includes a mounting bracket (21), a sliding groove (22) is provided on the mounting bracket (21), a moving block (24) is provided in the sliding groove (22), the moving block (24) is placed in the sliding groove (22) and slides, and the clamper (3) is fixed on the moving block (24) via a lifting cylinder (25).

9. The photovoltaic module frame gluing device according to claim 8, characterized in that: A guide rail (23) is provided in the sliding groove (22), and a moving motor is provided in the moving block (24). The moving motor moves the moving block (24) by cooperating with the guide rail (23).

10. The photovoltaic module frame gluing device according to any one of claims 1 to 6, characterized in that: The area of ​​the working plane is smaller than the area of ​​the photovoltaic panel (6), so that the edges of the photovoltaic panel (6) are all in a suspended state.

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