Decolorizing and filtering device capable of replacing decolorizing agent in amino acid production
By designing a detachable decolorization filter device, the problem of decolorization filter needing to be replaced as a whole after adsorption and saturation is solved, and the replacement and production continuity of decolorization filter is achieved, reducing maintenance costs.
Patent Information
- Application Number
- CN202422211967.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The decolorization filter agent of the existing decolorization filter device in the production of amino acids is fixedly installed, resulting in the overall replacement after adsorption saturation, which affects production continuity and increases costs.
A detachable decolorization filter device is designed, including a detachable upper and lower hole plates, and the decolorization filter agent feeding device is used to realize the replacement of the decolorization filter agent to avoid the overall replacement device.
The replacement of the decolorization filter is achieved, maintaining production continuity, reducing replacement costs and equipment maintenance difficulties.
Smart Images

Figure CN223263456U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to amino acid production, and more particularly to a decolorization and filtering device with a replaceable decolorizer used in amino acid production. Background Art
[0002] Amino acids are a class of amphoteric organic compounds containing basic amino groups and acidic carboxyl groups, and are the basic building blocks of biological functional macromolecular proteins.
[0003] Amino acids have a wide range of uses, including but not limited to the food industry, medicine, feed industry, chemical industry, agriculture and cosmetics.
[0004] There are many different amino acid production processes, primarily categorized into two: chemical synthesis and microbial fermentation. For various reasons, the intermediate liquid products formed during amino acid production contain pigments. Failure to remove these pigments can severely impact the quality of the final product. Therefore, decolorization is a crucial step in amino acid production.
[0005] In the prior art, the filtering part of the decolorization filter device is fixedly installed in the decolorization filter device, and the manufacturing enterprise can only purchase the decolorization filter device as a whole from the equipment manufacturer. When the decolorization filter agent in the decolorization filter device is saturated with adsorption, the adsorption function of the decolorization filter agent can only be restored by desorption. During the desorption process, on the one hand, the decolorization filter device cannot continue to produce during desorption, and on the other hand, the decolorization filter device must meet the process requirements of desorption, resulting in higher requirements for the decolorization filter device.
[0006] Moreover, when the decolorizing filter has been used for a long time, it becomes more difficult or impossible to recover the decolorizing filter by desorption, and the manufacturer can only continue production by replacing the decolorizing filter device. Utility Model Content
[0007] In response to the above problems, the present invention provides a decolorization and filtering device with a replaceable decolorizing agent for amino acid production, which aims to improve at least one of the problems mentioned in the background art.
[0008] A decolorization and filtering device with a replaceable decolorizing agent for amino acid production comprises a tank cover, a tank wall and a tank bottom, wherein the tank cover, the tank wall and the tank bottom form a cavity, the tank cover is provided with an intermediate liquid product feed port, the tank bottom is provided with a decolorized liquid discharge port, a detachable upper orifice plate and a detachable lower orifice plate are provided in the cavity, the detachable upper orifice plate and the detachable lower orifice plate divide the cavity into an upper cavity, a middle cavity and a lower cavity, a decolorization filter inlet is provided on the tank wall above the detachable upper orifice plate, and the decolorization filter inlet is connected to a decolorization filter feeding device.
[0009] Optionally, the decolorizing filter agent is activated carbon.
[0010] Optionally, an upper supporting block and a lower supporting block are respectively provided on the tank wall, the upper supporting block is connected to the detachable upper orifice plate via fasteners, and the lower supporting block is connected to the detachable lower orifice plate via fasteners.
[0011] Optionally, the fastener is a bolt or a stud.
[0012] Optionally, there are two intermediate liquid product feed ports and two decolorization filter agent feed devices.
[0013] Optionally, the decolorizing filter agent feeding device includes a silo, a discharge pipe, a feeding pipe, a spiral and a rotating power mechanism. The spiral is installed in the feeding pipe. One end of the discharge pipe is connected to the silo, and the other end is connected to the feeding pipe. The spiral passes through the feeding pipe and is connected to the output shaft of the rotating power mechanism. The end of the feeding pipe away from the output shaft is connected to the feed port of the intermediate liquid product.
[0014] Optionally, an upper gap and a lower gap are formed between the feeding tube and the spiral body, the axis of the feeding tube is located above the axis of the spiral body, and the upper gap is larger than the lower gap.
[0015] Optionally, the minimum gap of the lower gap is not less than 2.5 times the maximum decolorizing filter particle size.
[0016] Optionally, a draw rod is further provided in the cavity, and the draw rod passes through the detachable upper orifice plate and the detachable lower orifice plate respectively.
[0017] Optionally, the decolorization and filtering device with replaceable decolorizing agent is further provided with support legs, and the support legs are connected to the bottom of the tank.
[0018] Compared with the prior art, the beneficial effects of the present invention are:
[0019] The utility model can continue production without replacing the entire decolorization and filtering device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, a brief introduction will be given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0021] Figure 1 The utility model provides a decolorization and filtering device with a replaceable decolorizing agent for use in amino acid production;
[0022] Figure 2 This is a structural schematic diagram of a decolorizing filter agent feeding device provided by the utility model;
[0023] Figure 3 This is a structural schematic diagram of another decolorizing filter agent feeding device provided by the utility model.
[0024] Explanation of the accompanying drawings: 1. Cavity, 2. Tank cover, 3. Tank wall, 4. Tank bottom, 5. Feed port for intermediate liquid product, 6. Discharge port for liquid after decolorization, 7. Removable upper orifice plate, 8. Removable lower orifice plate, 9. Upper cavity, 10. Middle cavity, 11. Lower cavity, 12. Inlet port for decolorization filter agent, 13. Feed device for decolorization filter agent, 131. Silo, 132. Discharge pipe, 133. Feed pipe, 134. Helix, 135. Rotating power mechanism, 136. Feed pipe axis, 137. Helix axis, 14. Support leg, 15. Upper support block, 16. Lower support block, 17. Pumping rod. DETAILED DESCRIPTION
[0025] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to a fixed connection, an indirect connection via an intermediate medium, internal communication between two components, or an interaction between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.
[0026] In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "back," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In the description of the present invention, "plurality" means two or more, unless otherwise specifically specified.
[0027] The terms "first", "second", "third", "fourth", etc. (if any) in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequential order. It should be understood that the numbers used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can, for example, be implemented in an order other than those illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device comprising a series of steps or units is not necessarily limited to those steps or units clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0028] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0029] The following specific embodiments are used to describe the technical solution of the present invention in detail. The following specific embodiments can be combined with each other, and the same or similar concepts or processes may not be described in detail in some embodiments.
[0030] Please refer to Figure 1-Figure 3 , Figure 1 The utility model provides a decolorization and filtering device with replaceable decolorizing agent for amino acid production. Figure 2 This is a structural diagram of a decolorizing filter agent feeding device provided by the utility model. Figure 3 This is a structural schematic diagram of another decolorizing filter agent feeding device provided by the utility model.
[0031] A decolorization and filtering device with replaceable decolorizing agents for amino acid production comprises a tank cover 2, a tank wall 3 and a tank bottom 4, wherein the tank cover 2, the tank wall 3 and the tank bottom 4 form a cavity 1, the tank cover 2 is provided with an intermediate liquid product feed port 5, the tank bottom 4 is provided with a decolorized liquid discharge port 6, a removable upper orifice plate 7 and a removable lower orifice plate 8 are provided in the cavity 1, and the removable upper orifice plate 7 and the removable lower orifice plate 8 divide the cavity 1 into an upper cavity 9, a middle cavity 10 and a lower cavity 11, a decolorization filter inlet 12 is provided on the tank wall 3 above the removable upper orifice plate 7, and the decolorization filter inlet 12 is connected to a decolorization filter feeding device 13.
[0032] By arranging a removable upper orifice plate 7 and a removable lower orifice plate 8, as well as a decolorizing filter inlet 12 and a decolorizing filter feeding device 13 in the cavity 1, before production, the removable lower orifice plate 8 is first installed, and then the decolorizing filter is fed into the cavity 10 through the decolorizing filter feeding device 13 from the decolorizing filter inlet 12. When the decolorizing filter fills the middle cavity 10, the removable upper orifice plate 7 is installed, forming a decolorizing filter layer in the cavity 1. Then, the intermediate liquid product is introduced from the intermediate liquid product feeding port 5 to perform decolorization adsorption. After the decolorizing filter layer is saturated with adsorption, production is stopped, the tank lid 2 is opened, and the removable upper orifice plate 7 is removed, the saturated decolorizing filter is removed, and the unadsorbed decolorizing filter is reloaded to restart production. The removed saturated decolorizing filter is desorbed by a special desorption device and reused. When the decolorizing filter completely loses its adsorption function, only the decolorizing filter needs to be replaced, and the entire decolorizing filter device does not need to be replaced.
[0033] Those skilled in the art should know that the aperture of the detachable lower perforated plate 8 is smaller than the particle size of the decolorizing filter to prevent the decolorizing filter from falling through the aperture of the detachable lower perforated plate 8 .
[0034] In one or more specific embodiments, the decolorizing filter agent is activated carbon.
[0035] In one or more specific embodiments, an upper supporting block 15 and a lower supporting block 16 are respectively provided on the tank wall 3. The upper supporting block 15 is connected to the removable upper orifice plate 7 by fasteners, and the lower supporting block 16 is connected to the removable lower orifice plate 8 by fasteners. The fasteners can be bolts, studs, or other fasteners that can be disassembled, and are not particularly limited here.
[0036] In one or more specific embodiments, in order to make the decolorization filter agent height of the decolorization filter layer as uniform as possible and to increase the loading speed, two intermediate liquid product feed ports 5 and two decolorization filter agent feeding devices 13 are provided.
[0037] In one or more specific embodiments, the decolorizing filter agent feeding device 13 includes a silo 131, a discharge pipe 132, a feeding pipe 133, a spiral 134 and a rotating power mechanism 135. The spiral 134 is installed in the feeding pipe 133. One end of the discharge pipe 132 is connected to the silo 131, and the other end is connected to the feeding pipe 133. The spiral 134 passes through the feeding pipe 133 and is connected to the output shaft of the rotating power mechanism 135. The end of the feeding pipe 133 away from the output shaft is connected to the intermediate liquid product feed port 5.
[0038] In one or more specific embodiments, the rotational power mechanism 135 is preferably a motor.
[0039] Those skilled in the art should know that the cooperation between the rotating power mechanism 135 and the screw 134 to convey materials is an existing technology.
[0040] In one or more other specific embodiments of the present invention, in order to reduce the shearing and squeezing of the decolorizing filter during transportation, the feed pipe axis 136 is located above the spiral axis 137 to achieve an eccentric configuration, and an upper gap between the feed pipe 133 and the spiral 134 is larger than the lower gap, thereby reducing the shearing and squeezing of the decolorizing filter.
[0041] In one or more specific embodiments, the minimum gap of the lower gap is not less than 2.5 times the maximum decolorizing filter particle size.
[0042] In one or more specific embodiments, to facilitate removal of saturated decolorizing filter from the decolorizing filter feed device, a pumping rod 17 is further provided within the chamber 1. The pumping rod 17 passes through the removable upper orifice plate 7 and the removable lower orifice plate 8. When the pumping rod 17 is inserted, the pumping rod 17 forms a seal with the removable upper orifice plate 7 and the removable lower orifice plate 8. When the pumping rod 17 is withdrawn, the decolorizing filter falls through the large hole in the removable lower orifice plate 8 for the pumping rod 17 to pass through, and then leaves the device through the decolorized liquid discharge port 6.
[0043] In one or more specific embodiments, in order to facilitate the extraction of the extraction rod 17 , a handle is provided at the top end of the extraction rod 17 .
[0044] In one or more specific embodiments, the decolorization and filtration device with replaceable decolorizing agent for amino acid production is further provided with support legs 14 , which are connected to the tank bottom 4 for supporting the entire device.
[0045] In one or more specific embodiments, the tank cover 2 can be a flat cover or a semicircular cover, and the tank bottom 5 can be a flat bottom or a conical bottom. Those skilled in the art can make the selection according to their needs.
[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A decolorization and filtering device with a replaceable decolorizing agent for amino acid production, comprising a tank cover (2), a tank wall (3) and a tank bottom (4), wherein the tank cover (2), the tank wall (3) and the tank bottom (4) form a cavity (1), the tank cover (2) is provided with an intermediate liquid product feed port (5), and the tank bottom (4) is provided with a decolorized liquid discharge port (6), characterized in that: A detachable upper orifice plate (7) and a detachable lower orifice plate (8) are provided in the cavity (1), and the detachable upper orifice plate (7) and the detachable lower orifice plate (8) divide the cavity (1) into an upper cavity (9), a middle cavity (10) and a lower cavity (11). A decolorizing filter inlet (12) is provided on the tank wall (3) above the detachable upper orifice plate (7), and the decolorizing filter inlet (12) is connected to a decolorizing filter feeding device (13).
2. The decolorization and filtering device for replaceable decolorizing agent in amino acid production according to claim 1, characterized in that: The decolorizing filter agent is activated carbon.
3. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 1, characterized in that: An upper supporting block (15) and a lower supporting block (16) are respectively provided on the tank wall (3); the upper supporting block (15) is connected to the detachable upper orifice plate (7) via a fastener, and the lower supporting block (16) is connected to the detachable lower orifice plate (8) via a fastener.
4. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 3, characterized in that: The fastener is a bolt or a stud.
5. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 1, characterized in that: There are two intermediate liquid product feed ports (5) and two decolorizing filter agent feed devices (13).
6. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 1, characterized in that: The decolorizing filter agent feeding device (13) comprises a silo (131), a discharge pipe (132), a feeding pipe (133), a spiral (134) and a rotating power mechanism (135). The spiral (134) is installed in the feeding pipe (133). One end of the discharge pipe (132) is connected to the silo (131), and the other end is connected to the feeding pipe (133). The spiral (134) passes through the feeding pipe (133) and is connected to the output shaft of the rotating power mechanism (135). The end of the feeding pipe (133) away from the output shaft is connected to the intermediate liquid product feed port (5).
7. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 6, characterized in that: An upper gap and a lower gap are formed between the feeding pipe (133) and the spiral body (134), the feeding pipe axis (136) is located above the spiral body axis (137), and the upper gap is larger than the lower gap.
8. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 7, characterized in that: The minimum gap of the lower gap is not less than 2.5 times the maximum decolorizing filter particle size.
9. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 1, characterized in that: A pumping rod (17) is also provided in the cavity (1), and the pumping rod (17) passes through the detachable upper orifice plate (7) and the detachable lower orifice plate (8) respectively.
10. The decolorization and filtering device with replaceable decolorizing agent for amino acid production according to claim 1, characterized in that: The decolorization and filtering device with replaceable decolorizing agent is further provided with a supporting leg (14), and the supporting leg (14) is connected to the tank bottom (4).