Workshop spraying and dust settling system
By designing the workshop spray dust reduction system, using dust sensors and fog-maker spray dust reduction, combined with rainwater collection and sensor monitoring, the shortcomings of traditional workshop dust removal methods are solved, and efficient, economical and safe operating environment guarantee is achieved.
Patent Information
- Application Number
- CN202422250634.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-13
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-13
AI Technical Summary
The existing workshop dust removal methods have problems such as limited acquisition of micro dust, increased processing costs, complex maintenance, and poor adaptability.
A workshop spray dust reduction system is designed, including a control mechanism, detection mechanism and dust reduction mechanism. The dust concentration is detected by using dust sensors, and spray dust reduction is performed through the fog maker and spray nozzle. It collects rainwater resources in combination with the drainage mechanism, uses smoke sensors and humidity sensors for fire and humidity monitoring, and is equipped with an acoustic and optical prompter for real-time prompts.
It has achieved efficient removal of micro dust, saving water resources, improving operating environment quality, ensuring fire safety, simplifying maintenance, and adapting to various environmental conditions.
Smart Images

Figure CN223263598U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dust reduction, in particular to a workshop spray dust reduction system. Background Art
[0002] Traditional workshop dust removal methods currently include mechanical dust removal, wet dust removal, and bag filters. However, these methods have numerous shortcomings in practical application. While mechanical dust removal can remove some large dust particles, its capture of fine dust is limited. While wet dust removal can effectively remove dust, it produces large amounts of wastewater, increasing treatment costs. While bag filters offer high dust removal efficiency, they are complex to maintain and have poor adaptability to high temperatures and high humidity, making it difficult to maintain a high-quality workshop working environment. Therefore, a workshop spray dust suppression system has been proposed to address these issues. Utility Model Content
[0003] In view of this, the purpose of the present invention is to provide a workshop spray dust reduction system to solve the above-mentioned problems in the prior art.
[0004] The technical solutions adopted in this utility model are as follows:
[0005] A workshop spray dust reduction system, the system includes a control mechanism, a detection mechanism and a dust reduction mechanism, the control mechanism includes a console, a main control single-chip microcomputer and a control panel, the control panel is arranged on the console and electrically connected to the main control single-chip microcomputer, the detection mechanism includes a dust sensor, the dust sensor is arranged on the roof frame of the workshop and electrically connected to the main control single-chip microcomputer, the dust reduction mechanism includes a fog machine, a water tank and a spray nozzle, the fog machine is arranged at the bottom of the workshop roof frame and electrically connected to the main control single-chip microcomputer, the water tank is connected to the water inlet of the fog machine, the spray nozzle is connected to the water supply end of the fog machine, and the spray nozzle is arranged on the roof frame of the workshop.
[0006] Furthermore, it includes a drainage mechanism, which includes a drainage duct and a raindrop sensor and an electromagnetic valve electrically connected to the main control microcontroller respectively. The raindrop sensor is arranged on the roof of the workshop, the drainage duct is arranged on the roof and is used to drain rainwater on the roof, and the electromagnetic valve is arranged in the drainage duct.
[0007] Furthermore, the drainage mechanism includes a first liquid level sensor and a second liquid level sensor, which are respectively arranged at the top and bottom of the water tank and are respectively electrically connected to the main control microcontroller.
[0008] Furthermore, the detection mechanism includes a smoke sensor, which is arranged on a roof rack of the workshop and electrically connected to a main control microcontroller.
[0009] Furthermore, it includes a prompt component, which includes an audible and visual prompter, and the audible and visual prompter is set on the console and electrically connected to the main control microcontroller.
[0010] Furthermore, the detection mechanism includes a humidity sensor, which is arranged on a roof rack of the workshop and electrically connected to a main control microcontroller.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] The utility model provides a workshop spray dust reduction system. The system detects dust through a dust sensor and uses a fog machine to spray dust through a spray nozzle arranged on the roof of the workshop, thereby ensuring the quality of the workshop's working environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only preferred embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0014] Figure 1 This is a schematic diagram of the overall structure of a workshop spray dust suppression system provided in Example 1 of the present utility model.
[0015] Figure 2 This is a schematic diagram of the overall circuit principle of a workshop spray dust suppression system provided in Example 1 of the present utility model.
[0016] Figure 3 This is a schematic diagram of the overall structure of a workshop spray dust reduction system provided in Example 2 of the present utility model.
[0017] Figure 4 This is a schematic diagram of the overall circuit principle of a workshop spray dust suppression system provided in Example 2 of the present utility model.
[0018] In the figure, 1 is the main control microcontroller, 2 is the control panel, 3 is the dust sensor, 4 is the fog machine, 5 is the raindrop sensor, 6 is the solenoid valve, 7 is the first liquid level sensor, 8 is the second liquid level sensor, 9 is the smoke sensor, 10 is the sound and light prompter, 11 is the humidity sensor, 12 is the water tank, 13 is the control console, 14 is the spray nozzle, and 15 is the drainage duct. DETAILED DESCRIPTION
[0019] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The enumerated embodiments are only used to explain the present invention and are not used to limit the scope of the present invention.
[0020] Example 1
[0021] Reference Figure 1 and Figure 2 The utility model provides a workshop spray dust reduction system, which includes a control mechanism, a detection mechanism and a dust reduction mechanism. The control mechanism includes a console 13, a main control single-chip computer 1 and a control panel 2. The control panel 2 is arranged on the console 13 and is electrically connected to the main control single-chip computer 1. The detection mechanism includes a dust sensor 3, which is arranged on the roof rack of the workshop and is electrically connected to the main control single-chip computer 1. The dust reduction mechanism includes a fog machine 4, a water tank 12 and a spray nozzle 14. The fog machine 4 is arranged at the bottom of the workshop roof rack and is electrically connected to the main control single-chip computer 1. The water tank 12 is connected to the water inlet of the fog machine 4, and the spray nozzle 14 is connected to the water supply end of the fog machine 4. The spray nozzle 14 is arranged on the roof rack of the workshop.
[0022] For example, the control panel 2 on the console 13 is provided with a "dust reduction" button. In order to protect the working environment of the workshop and reduce the impact of dust on the workshop, the dust in the workshop can be detected by the dust sensor 3. When the dust in the workshop exceeds the dust threshold set by the dust sensor 3, the staff can press the "dust reduction" button, and the main control microcontroller 1 sends a signal instruction to the fog machine 4, so that the fog machine 4 generates fog in the water tank 12 and sprays dust into the workshop through the spray nozzle 14 set on the roof rack of the workshop, thereby protecting the working environment in the workshop and improving the efficiency of the workshop. The dust threshold is set by the staff according to the actual situation of the workshop.
[0023] This embodiment includes a drainage mechanism, which includes a drainage duct and a raindrop sensor 5 and an electromagnetic valve 6 electrically connected to the main control microcontroller 1 respectively. The raindrop sensor 5 is arranged on the roof of the workshop, the drainage duct 15 is arranged on the roof and is used to drain rainwater on the roof, and the electromagnetic valve 6 is arranged in the drainage duct 15.
[0024] For example, in order to efficiently utilize water resources, when the raindrop sensor 5 installed on the roof of the workshop detects rain outside, the main control microcontroller 1 sends a signal instruction to the solenoid valve 6, and the solenoid valve 6 installed in the drainage duct is opened. The drainage duct 15 can effectively collect rainwater on the roof into the water tank 12, thereby storing water resources.
[0025] The drainage mechanism includes a first liquid level sensor 7 and a second liquid level sensor 8 , which are respectively arranged at the top and the bottom of the water tank 12 and are respectively electrically connected to the main control microcontroller 1 .
[0026] For example, in order to prevent the water in the water tank 12 from overflowing and to replenish the water resources of the water tank 12, when it rains, when the first liquid level sensor 7 arranged on the top of the water tank 12 detects the water level information, the main control microcontroller 1 sends a signal instruction to the solenoid valve 6, so that the solenoid valve 6 is closed, thereby preventing the water in the water tank 12 from overflowing. When the second sensor does not detect the water level information, the water tank 12 needs to be replenished with water resources. When the water level of the water resources is detected by the second sensor, the replenishment of the water resources is stopped.
[0027] In the above embodiment, the control panel 2, dust sensor 3, fog machine 4, raindrop sensor 5, solenoid valve 6, first liquid level sensor 7 and second liquid level sensor 8 can all adopt existing models known to those skilled in the art; the main control microcontroller 1 can adopt an STM32 microcontroller.
[0028] Example 2
[0029] Based on the above embodiment, the difference between this embodiment and the above embodiment is:
[0030] Reference Figure 3 and Figure 4 The detection mechanism includes a smoke sensor 9, which is set on the roof frame of the workshop and electrically connected to the main control microcontroller 1.
[0031] For example, since there are many layers in the workshop, in case of fire, a smoke sensor 9 can be installed on the roof frame of the workshop to provide a fire warning, thereby ensuring the fire safety of the workshop.
[0032] This embodiment includes a prompt component, which includes an audio-visual prompter 10 . The audio-visual prompter 10 is provided on a console 13 and is electrically connected to the main control microcontroller 1 .
[0033] For example, the first liquid level sensor 7 and the second liquid level sensor 8 detect water level information and can prompt the staff of the control console 13 to perform corresponding water resource replenishment operations through the sound and light prompter 10.
[0034] The detection mechanism includes a humidity sensor 11 , which is arranged on a roof rack of a workshop and is electrically connected to the main control microcontroller 1 .
[0035] For example, in order to avoid the production environment of the workshop being in an over-humid state, when the humidity sensor 11 detects that the moisture in the workshop reaches the humidity threshold set by the humidity sensor 11, the main control microcontroller 1 prompts the staff of the console 13 through the sound and light prompter 10 to remind them that the humidity in the workshop is too high, thereby facilitating the staff of the console 13 to take corresponding measures.
[0036] In the above embodiment, the smoke sensor 9, the sound and light indicator 10 and the humidity sensor 11 can all adopt existing models known to those skilled in the art; the main control microcontroller 1 can adopt an STM32 microcontroller.
[0037] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A workshop spray dust suppression system, characterized in that: The system includes a control mechanism, a detection mechanism and a dust reduction mechanism. The control mechanism includes a console, a main control single-chip computer and a control panel. The control panel is arranged on the console and electrically connected to the main control single-chip computer. The detection mechanism includes a dust sensor, which is arranged on the roof frame of the workshop and electrically connected to the main control single-chip computer. The dust reduction mechanism includes a fog machine, a water tank and a spray nozzle. The fog machine is arranged at the bottom of the roof frame of the workshop and electrically connected to the main control single-chip computer. The water tank is connected to the water inlet of the fog machine, and the spray nozzle is connected to the water supply end of the fog machine. The spray nozzle is arranged on the roof frame of the workshop.
2. A workshop spray dust suppression system according to claim 1, characterized in that: It includes a drainage mechanism, which includes a drainage duct and a raindrop sensor and an electromagnetic valve electrically connected to the main control microcontroller respectively. The raindrop sensor is arranged on the roof of the workshop, the drainage duct is arranged on the roof and is used to drain rainwater on the roof, and the electromagnetic valve is arranged in the drainage duct.
3. A workshop spray dust suppression system according to claim 2, characterized in that: The drainage mechanism includes a first liquid level sensor and a second liquid level sensor, which are respectively arranged at the top and the bottom of the water tank and are respectively electrically connected to the main control microcontroller.
4. A workshop spray dust suppression system according to claim 1, characterized in that: The detection mechanism includes a smoke sensor, which is arranged on a roof frame of a workshop and is electrically connected to a main control single chip computer.
5. A workshop spray dust suppression system according to claim 1, characterized in that: The system comprises a prompt component, wherein the prompt component comprises an audible and visual prompter, and the audible and visual prompter is arranged on a control console and is electrically connected to a main control single chip computer.
6. A workshop spray dust suppression system according to claim 1, characterized in that: The detection mechanism includes a humidity sensor, which is arranged on a roof rack of a workshop and is electrically connected to a main control microcontroller.