Waste gas treatment device for chemical reaction kettle

By combining water treatment and potion spray box with water treatment and potion treatment, the problem of direct discharge of waste gas from chemical reactors polluting the environment is solved, and efficient removal and purification of harmful gases are achieved.

CN223263646UActive Publication Date: 2025-08-26HUBEI SONGYANG ENVIRONMENTAL ENGINEERING CO LTD
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Patent Information

Application Number
CN202422262988.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-26
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, direct emission of waste gas generated by chemical reactors will pollute the environment, and activated carbon alone cannot completely adsorb harmful gases, and solid particles and water vapor affect the adsorption effect.

Method used

The spray purification box and the potion spray box are combined with water treatment and potion treatment to remove harmful substances through spraying, combined with the drying plate and the adsorption plate to treat the waste gas, and use plant extracts, neutralizing agents, oxidizing agents, and deodorizing agents to treat acidic, alkaline and organic waste gas.

Benefits of technology

Effectively remove harmful components and odors in the waste gas, avoid solid particles and water vapor affecting the adsorption of activated carbon, and improve the waste gas treatment effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a waste gas treatment device for a chemical reaction kettle, which comprises a spraying purification box, a liquid medicine spraying box and an adsorption treatment box, the spraying purification box is connected with a connecting pipe of the reaction kettle, and the spraying purification box sprays water to adsorb water-soluble harmful substances in waste gas through a spraying mechanism I; the spraying purification box is connected with the liquid medicine spraying box through a first conveying pipe, the liquid medicine spraying box sprays liquid medicine through a second spraying mechanism to adsorb harmful substances in waste gas, and the liquid medicine spraying box is connected with the adsorption treatment box through a second conveying pipe; a drying plate and an adsorption plate are arranged in the adsorption treatment box, the drying plate is used for adsorbing moisture in the waste gas, the adsorption plate is used for adsorbing the dehydrated waste gas, and the waste gas adsorbed by the adsorption plate is discharged through an exhaust pipe of the adsorption treatment box. The waste gas treatment device has the advantage that the waste gas treatment effect is improved by combining water treatment, liquid medicine treatment and activated carbon treatment.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste gas treatment, in particular to a waste gas treatment device for a chemical reactor. Background Art

[0002] During the use of the reactor, a certain amount of waste gas will be generated. If this waste gas is directly discharged to the outside, it will seriously affect the external environment. Nowadays, most people use activated carbon to adsorb harmful gases in the waste gas. However, activated carbon alone cannot completely adsorb all harmful gases, and the solid particles and water vapor contained in the waste gas will seriously affect the adsorption effect of the activated carbon, thereby causing harmful gases to be discharged into the air and pollute the external environment. For this reason, we propose a waste gas treatment device for chemical reactors. Utility Model Content

[0003] The purpose of the utility model is to provide a waste gas treatment device for a chemical reactor, which has the advantage of improving the waste gas treatment effect by combining water treatment, chemical solution treatment and activated carbon treatment, and solves the problem that the existing technology only uses activated carbon and cannot completely adsorb all harmful gases, and the solid particles and water vapor contained in the waste gas will seriously affect the adsorption effect of the activated carbon, thereby causing the harmful gases to be discharged into the air and pollute the external environment.

[0004] To achieve the above-mentioned object, the present invention provides the following technical solution: an exhaust gas treatment device for a chemical reactor, comprising a spray purification box, a chemical spray box, and an adsorption treatment box, wherein the spray purification box is connected to a connecting pipe of the reactor, and the spray purification box absorbs water-soluble harmful substances in the exhaust gas through a spray mechanism-spraying water;

[0005] The spray purification box is connected to the liquid medicine spray box through the first delivery pipe. The liquid medicine spray box sprays liquid medicine through the second spray mechanism to absorb harmful substances in the exhaust gas. The liquid medicine spray box is connected to the adsorption treatment box through the second delivery pipe.

[0006] The adsorption treatment box is provided with a drying plate and an adsorption plate. The drying plate is used to adsorb moisture in the exhaust gas, and the adsorption plate is used to adsorb the dehydrated exhaust gas. The exhaust gas adsorbed by the adsorption plate is discharged through the exhaust pipe of the adsorption treatment box.

[0007] Preferably, the spray mechanism includes a spray plate installed in the spray purification box, the spray plate is connected to the bottom of the spray purification box through a spray pipe, and the spray pipe is provided with a pump body for pumping water to the spray plate.

[0008] Preferably, the spray purification box is provided with a rotating motor 1, the output shaft of the rotating motor 1 is connected to the spray plate 1, and the spray pipe 1 is connected to the spray plate 1 through a rotating joint 1.

[0009] Preferably, a water outlet pipe is provided at the bottom of the spray purification box, a water outlet valve is provided on the water outlet pipe, and the water outlet pipe is connected to the spray pipe 1; a water suction port and a water suction valve are provided at the bottom of the spray pipe 1.

[0010] Preferably, the second spray mechanism includes a second spray plate installed in the medicine spray box, the second spray plate is connected to the bottom of the medicine spray box through a second spray pipe, and the second spray pipe is provided with a second pump body for pumping the medicine to the second spray plate.

[0011] Preferably, a second rotating motor is provided on the top of the liquid medicine spray box, an output shaft of the second rotating motor is connected to a second spray plate, and a second spray pipe is connected to the second spray plate via a second rotating joint.

[0012] Preferably, a liquid outlet pipe is provided at the bottom of the liquid spray box, a liquid outlet valve is provided on the liquid outlet pipe, and the liquid outlet valve is connected to the second spray pipe; a liquid suction port and a liquid suction valve are provided at the bottom of the second spray pipe.

[0013] Preferably, it further comprises a heat exchanger and a desorption air inlet pipe, wherein the desorption air inlet pipe is connected to the adsorption treatment box after being heated by the heat exchanger, and the connecting pipe recovers heat through the heat exchanger.

[0014] Preferably, a heat exchanger is provided on the desorption air inlet pipe, and valves are provided on the exhaust pipe, the second delivery pipe, the desorption air inlet pipe and the desorption air outlet pipe of the adsorption treatment box.

[0015] Preferably, a heating jacket is provided on the desorption air inlet pipe.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] The utility model sets up a spray purification box to spray water into the exhaust gas in a spraying manner to remove harmful components soluble in water in the exhaust gas, and then uses a liquid medicine spray box to spray liquid medicine into the exhaust gas in a spraying manner to remove or reduce harmful components and odor in the exhaust gas. It can effectively treat acidic and alkaline exhaust gases as well as organic exhaust gases and malodorous gases. The spray liquid medicine uses any one of the existing plant extracts, neutralizers, oxidants, and deodorants. After being treated by the spray purification box and the liquid medicine spray box, the adsorption treatment box dries and adsorbs the exhaust gas. It solves the problem that the existing technology only uses activated carbon and cannot completely adsorb all harmful gases, and the solid particles and water vapor contained in the exhaust gas will seriously affect the adsorption effect of the activated carbon, thereby causing the harmful gases to be discharged into the air and pollute the external environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of the water outlet pipe and water outlet valve of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the liquid outlet pipe and liquid outlet valve of the utility model.

[0021] In the figure: 1. Spray purification box; 2. Chemical spray box; 3. Adsorption treatment box; 4. Spray plate 1; 5. Spray pipe 1; 6. Pump body 1; 7. Spray plate 2; 8. Spray pipe 2; 9. Pump body 2; 10. Drying plate; 11. Adsorption plate; 12. Exhaust pipe; 13. Connecting pipe; 14. Delivery pipe 1; 15. Delivery pipe 2; 16. Rotating motor 1; 17. Rotating joint 1; 18. Rotating motor 2; 19. Rotating joint 2; 20. Water outlet pipe; 21. Water outlet valve; 22. Water suction valve; 23. Liquid outlet pipe; 24. Liquid outlet valve; 25. Liquid suction valve; 26. Desorption inlet pipe; 27. Heat exchanger; 28. Heating jacket; 29. ​​Desorption outlet pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] like Figure 1 As shown, a waste gas treatment device for a chemical reactor includes a spray purification box 1, a chemical spray box 2 and an adsorption treatment box 3. The spray purification box 1 is connected to the connecting pipe 13 of the reactor. The spray purification box 1 sprays water into the waste gas in a spraying manner to remove harmful components dissolved in water in the waste gas.

[0024] Spray purification tank 1 is connected to chemical spray tank 2 via delivery pipe 14. Chemical spray tank 2, through spray mechanism 2, sprays chemical liquid to absorb harmful substances in the exhaust gas. Chemical spray tank 2 is connected to adsorption treatment tank 3 via delivery pipe 2 15. Chemical spray tank 2 sprays chemical liquid into the exhaust gas to remove or reduce harmful components and odors. It can effectively treat acidic and alkaline exhaust gases, as well as organic waste gases and malodorous gases. The spray liquid can be any of a variety of existing plant extracts, neutralizers, oxidants, and deodorizers.

[0025] Adsorption treatment box 3 is equipped with a drying plate 10 and an adsorption plate 11. The drying plate 10 is used to absorb moisture from the exhaust gas, while the adsorption plate 11 is used to absorb the dehydrated exhaust gas. The exhaust gas adsorbed by the adsorption plate 11 is discharged through the exhaust pipe 12 of the adsorption treatment box 3. After being treated by the spray purification box 1 and the chemical spray box 2, the adsorption treatment box 3 dries and adsorbs the exhaust gas. The drying plate 10 prevents the solid particles and water vapor contained in the exhaust gas from affecting the adsorption function of the activated carbon.

[0026] The spray mechanism 1 includes a spray plate 4 installed in the spray purification box 1. The spray plate 4 is connected to the bottom of the spray purification box 1 through a spray pipe 5. The spray pipe 5 is equipped with a pump 6 that pumps water to the spray plate 4. The pump 6 pumps water from the bottom of the spray purification box 1 to the top of the spray plate 4, where it is sprayed for recycling.

[0027] The spray purification box 1 is equipped with a rotating motor 16. The output shaft of the rotating motor 16 is connected to the spray plate 4. The spray pipe 5 is connected to the spray plate 4 via a rotating joint 17. The rotating motor 16 drives the spray plate 4 to rotate, improving the spraying effect. The spray pipe 5 supplies water to the spray plate 4 via a rotating joint 17.

[0028] like Figure 2 As shown, the bottom of the spray purification box 1 is provided with an outlet pipe 20, which is equipped with an outlet valve 21. The outlet pipe 20 is connected to the spray pipe 1-5. The bottom of the spray pipe 1-5 is provided with a water intake and a water intake valve 22. Opening the outlet valve 21 of the outlet pipe 20 and closing the inlet valve of the water inlet activates the pump 1-6, achieving spraying and water circulation. Opening the outlet valve 21 and the inlet valve, closing the pump 1-6, can discharge wastewater. Closing the outlet valve 21, opening the inlet valve, and starting the pump 1-6 can replenish external water into the spray purification box 1 through the water intake, thus achieving the purpose of adding water to the spray purification box 1.

[0029] Spray mechanism 2 includes a spray plate 2 (7) installed within the chemical spray tank 2. This plate 2 (7) is connected to the bottom of the chemical spray tank 2 via a spray pipe 2 (8). A pump 2 (9) is installed on the spray pipe 2 (8) to pump the chemical to the spray plate 2 (7). Pump 2 (9) pumps the chemical from the bottom of the chemical spray tank 2 to the top of the spray plate 2 (7), where it is sprayed, achieving chemical recycling. A rotating motor 2 (18) drives the spray plate 2 (7) to rotate, enhancing the spraying effect. Spray pipe 2 (8) supplies water to the spray plate 2 (7) via a rotating joint 2 (19).

[0030] A second rotary motor 18 is provided on the top of the liquid medicine spray box 2 , the output shaft of the second rotary motor 18 is connected to the second spray plate 7 , and the second spray pipe 8 is connected to the second spray plate 7 through a second rotary joint 19 .

[0031] like Figure 3As shown, the bottom of the liquid spray tank 2 is provided with a liquid outlet pipe 23, which is equipped with a liquid outlet valve 24. The liquid outlet valve 24 is connected to the spray pipe 2 8. The bottom of the spray pipe 2 8 is provided with a liquid suction port and a liquid suction valve 25. Opening the liquid outlet valve 24 of the liquid outlet pipe 23 and closing the liquid inlet valve of the liquid inlet activates the pump 2 9, achieving spraying and liquid circulation. Opening the liquid outlet valve 24 and the liquid inlet valve, closing the pump 2 9, can discharge waste liquid. Closing the liquid outlet valve 24, opening the liquid inlet valve, and activating the pump 1 6 can replenish the external liquid medicine into the spray purification tank 1 through the liquid suction port, achieving the purpose of adding liquid medicine to the spray purification tank 1.

[0032] like Figure 1 As shown, the system also includes a heat exchanger 27 and a desorption inlet pipe 26. The desorption inlet pipe 26 is heated by the heat exchanger 27 and then connected to the adsorption treatment box 3. The connecting pipe 13 recovers heat through the heat exchanger 27. The heat exchanger 27 recovers heat from the exhaust gas leaving the reactor and converts it into intake heat for the desorption inlet pipe 26. This hot air desorbs the adsorption plates 11 in the adsorption treatment box 3 and removes water vapor from the drying plates 10. A heating jacket 28 is provided on the desorption inlet pipe 26 to further heat the air entering the desorption inlet pipe 26.

[0033] A heat exchanger 27 is installed on the desorption inlet pipe 26. Valves are installed on the exhaust pipe 12 of the adsorption treatment box 3, the second delivery pipe 15, the desorption inlet pipe 26, and the desorption outlet pipe 29. When the valves of the exhaust pipe 12 and the second delivery pipe 15 are open, exhaust gas is adsorbed. When the desorption inlet pipe 26 and the desorption outlet pipe 29 are open, the adsorption plate 11 desorbs and switches to use.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste gas treatment device for a chemical reactor, characterized by: The invention comprises a spray purification box (1), a liquid medicine spray box (2) and an adsorption treatment box (3), wherein the spray purification box (1) is connected to a connecting pipe (13) of a reaction kettle, and the spray purification box (1) absorbs water-soluble harmful substances in the exhaust gas through a spray mechanism. The spray purification box (1) is connected to the liquid medicine spray box (2) via a first delivery pipe (14); the liquid medicine spray box (2) sprays liquid medicine through a second spray mechanism to absorb harmful substances in the exhaust gas; the liquid medicine spray box (2) is connected to the adsorption treatment box (3) via a second delivery pipe (15); The adsorption treatment box (3) is provided with a drying plate (10) and an adsorption plate (11). The drying plate (10) is used to adsorb moisture in the waste gas, and the adsorption plate (11) is used to adsorb the dehydrated waste gas. The waste gas adsorbed by the adsorption plate (11) is discharged through the exhaust pipe (12) of the adsorption treatment box (3).

2. The waste gas treatment device for a chemical reactor according to claim 1, characterized in that: The spray mechanism comprises a spray plate (4) installed in the spray purification box (1), the spray plate (4) is connected to the bottom of the spray purification box (1) through a spray pipe (5), and a pump body (6) is provided on the spray pipe (5) for pumping water to the spray plate (4).

3. The waste gas treatment device for a chemical reactor according to claim 2, characterized in that: The spray purification box (1) is provided with a rotating motor (16), the output shaft of the rotating motor (16) is connected to the spray plate (4), and the spray pipe (5) is connected to the spray plate (4) through a rotating joint (17).

4. The waste gas treatment device for a chemical reactor according to claim 3, characterized in that: The spray purification box (1) is provided with a water outlet pipe (20) at the bottom, and a water outlet valve (21) is provided on the water outlet pipe (20). The water outlet pipe (20) is connected to the spray pipe (5); the bottom of the spray pipe (5) is provided with a water suction port and a water suction valve (22).

5. The waste gas treatment device for a chemical reactor according to claim 1, characterized in that: The second spraying mechanism comprises a second spraying plate (7) installed in the medicine spray box (2), the second spraying plate (7) is connected to the bottom of the medicine spray box (2) through a second spraying pipe (8), and a second pump body (9) is provided on the second spraying pipe (8) for pumping the medicine to the second spraying plate (7).

6. The waste gas treatment device for a chemical reactor according to claim 5, characterized in that: A second rotating motor (18) is provided on the top of the liquid medicine spray box (2), the output shaft of the second rotating motor (18) is connected to the second spray plate (7), and the second spray pipe (8) is connected to the second spray plate (7) through the second rotating joint (19).

7. The waste gas treatment device for a chemical reactor according to claim 6, characterized in that: The bottom of the liquid medicine spray box (2) is provided with a liquid outlet pipe (23), the liquid outlet pipe (23) is provided with a liquid outlet valve (24), and the liquid outlet valve (24) is connected to the second spray pipe (8); the bottom of the second spray pipe (8) is provided with a liquid suction port and a liquid suction valve (25).

8. The waste gas treatment device for a chemical reactor according to claim 1, characterized in that: It also includes a heat exchanger (27) and a desorption air inlet pipe (26). The desorption air inlet pipe (26) is connected to the adsorption treatment box (3) after being heated by the heat exchanger (27), and the connecting pipe (13) recovers heat through the heat exchanger (27).

9. The waste gas treatment device for a chemical reactor according to claim 8, characterized in that: The desorption air inlet pipe (26) is provided with a heat exchanger (27), and the exhaust pipe (12), the second delivery pipe (15), the desorption air inlet pipe (26) and the desorption air outlet pipe (29) of the adsorption treatment box (3) are all provided with valves.

10. The waste gas treatment device for a chemical reactor according to claim 9, characterized in that: The desorption air inlet pipe (26) is provided with a heating jacket (28).