Multi-component formula integration device for stock solution

By designing a multi-component formula integrated device for raw liquid, the automatic quantitative ratio of chemical raw liquid is realized, the problems of cumbersome manual operation and poor reliability are solved, and the stability and efficiency of chemical raw liquid mixing are improved.

CN223263774UActive Publication Date: 2025-08-26WENZHOU ZECHENG ELECTROMECHANICAL EQUIP
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Patent Information

Application Number
CN202422560117.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-26
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

The existing chemical raw liquid ratio method mainly relies on manual operation, which is cumbersome, poor reliability, large errors, and difficult to achieve automated control.

Method used

A multi-component formula integrated device for stock liquid is designed, including a bracket, stock liquid tank, quantitative discharge assembly, metering pump, mobile platform and stirring device. The automatic quantitative discharge and mixing of stock liquid is achieved through motor drive, and a heating device is equipped to ensure reaction efficiency.

Benefits of technology

The automatic quantitative ratio of chemical stock liquid is realized, which improves the convenience and reliability of operation, avoids the separation and dripping of stock liquid, and enhances the stability of the liquid output.

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Abstract

The utility model discloses a stock solution multi-component formula integration device which comprises a support, stock solution tanks which are transversely distributed are erected in the support, a plurality of quantitative discharging assemblies are further arranged in the support, the number of the quantitative discharging assemblies is the same as that of the stock solution tanks, and each quantitative discharging assembly is connected to one stock solution tank. A plurality of stock solution tanks are arranged on the support, a guide rail extending transversely is further arranged on the support, a moving platform is arranged on the guide rail, the stock solution feeding device further comprises a second motor used for driving the moving platform to move left and right, and the moving platform is located on the lower side of the discharging head. The slidable moving platform is arranged on the support, a worker can place a raw material tank on the moving platform to automatically discharge and proportion the stock solution, the automation degree is high, and operation is easy; the stirring device is arranged in the stock solution tank, so that the stratification phenomenon of the stock solution is avoided, and the stability of discharged liquid is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of stock solution ratio, in particular to a stock solution multi-component formula integrated device. Background Art

[0002] Most chemical reagents are formed by stirring and mixing multiple chemical raw liquids or undergoing chemical reactions. Before the chemical raw liquids are mixed or reacted, they need to be proportioned according to the ratio of the production formula.

[0003] At present, the proportioning method of chemical raw liquid is generally manual weighing by staff, which is relatively cumbersome. In addition, the manual operation method has poor reliability and large errors. Therefore, it is necessary to improve the above-mentioned raw liquid proportioning method and realize automatic control. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the present invention provides a stock solution multi-component formulation integrated device to solve the problems mentioned in the above background technology.

[0005] The utility model provides the following technical solution: a stock solution multi-component formula integrated device, comprising a bracket, wherein the bracket is provided with horizontally distributed stock solution tanks, and the bracket is further provided with a plurality of quantitative discharge components, the number of the quantitative discharge components is the same as the stock solution tanks, and each of the quantitative discharge components is connected to one of the stock solution tanks;

[0006] The quantitative discharging assembly includes a metering pump mounted on the bracket and driven by a No. 1 motor, the feed port of the metering pump being connected to the outlet of the raw liquid tank via a No. 1 hose, and the quantitative discharging assembly also includes a discharge pipe fixed to the bracket, one end of the discharge pipe being connected to the discharge port of the metering pump, and the other end of the discharge pipe being equipped with a downwardly disposed discharge head;

[0007] The bracket is also provided with a transversely extending guide rail, a movable platform is provided on the guide rail, and also includes a No. 2 motor for driving the movable platform to move left and right, and the movable platform is located at the lower side of the discharge head.

[0008] Preferably, the quantitative discharging component further includes a heating device for heating the raw liquid flowing out of the metering pump.

[0009] Preferably, a tank stirring device is further included, wherein the tank stirring device includes a stirring roller rotatably connected to the raw liquid tank, and the raw liquid tank is provided with a No. 3 motor for driving the stirring roller to rotate.

[0010] Preferably, the guide rail is mounted on a support plate fixed on the bracket so as to be lifted, and a rack is also mounted on the support plate. The second motor is vertically fixed on the mobile platform, and a gear meshing with the rack is mounted on the output shaft extending from the mobile platform.

[0011] Preferably, the support plate is an aluminum profile.

[0012] Preferably, the discharge head includes a column, a discharge cavity is provided in the column, a sealing plate extending to the lower side of the column is installed on the bottom surface of the discharge cavity, and a through hole that passes through from top to bottom and is in the shape of an inverted cone is provided in the sealing plate.

[0013] Preferably, the heating device includes a pipe arranged on the bracket, the lower end of the pipe is connected to the discharge port of the metering pump through a No. 2 hose, and the upper end of the pipe is connected to the discharge pipe through a No. 3 hose to form a connection between the discharge pipe and the discharge port of the metering pump, and an electric heating pipe is arranged in the pipe.

[0014] Preferably, the raw liquid tank and the No. 1 hose are connected via a ball valve.

[0015] The utility model provides a device for integrating the formulation of multiple components of a stock solution, which has the following beneficial effects:

[0016] The utility model provides a plurality of raw liquid tanks on a bracket and a slidable mobile platform on the bracket. The staff can place the raw material tanks on the mobile platform to automatically discharge and proportion the raw liquid, which has a high degree of automation and is easy to operate.

[0017] The raw liquid tank of the utility model is provided with a stirring device to avoid stratification of the raw liquid and improve the stability of the liquid discharge;

[0018] The discharging head for discharging liquid in the utility model is provided with an inverted cone-shaped through hole, which reduces or avoids the problem of the original liquid continuing to drip after the liquid is discharged. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is the main view of the utility model;

[0020] Figure 2 It is a left view of the utility model;

[0021] Figure 3 yes Figure 2 A magnified schematic diagram of point A in the middle;

[0022] Figure 4 yes Figure 2 A magnified schematic diagram of the mobile platform.

[0023] In the picture:

[0024] 11. Bracket; 12. Raw liquid tank; 13. Motor No. 1; 14. Metering pump; 15. Discharge pipe; 16. Discharge head; 17. Guide rail; 18. Mobile platform; 19. Motor No. 2; 20. Pipeline; 21. Motor No. 3; 23. Column; 24. Sealing plate; 25. Through hole; 26. Support plate. DETAILED DESCRIPTION

[0025] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to be used to explain the present invention, but should not be understood as limiting the present invention.

[0026] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0027] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of this utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

[0028] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.

[0029] Reference Figures 1-4According to an embodiment of the present invention, a device for integrating the formulation of a multi-component raw liquid includes a bracket 11, in which a laterally distributed raw liquid tank 12 is mounted. A plurality of quantitative discharging components are also arranged in the bracket 11. The number of the quantitative discharging components is the same as the raw liquid tank 12, and each of the quantitative discharging components is connected to one of the raw liquid tanks 12, that is, the quantitative discharging components are used to make the raw liquid in the raw liquid tank 12 flow out in a quantitative manner to facilitate mixing and matching.

[0030] In this embodiment, the quantitative discharging component includes a metering pump 14 mounted on the bracket 11 and driven by a No. 1 motor 13. The feed port of the metering pump 14 is connected to the outlet of the raw liquid tank 12 through a No. 1 hose (not shown in the figure). The quantitative discharging component also includes a discharge pipe 15 fixed on the bracket 11. One end of the discharge pipe 15 is connected to the discharge port of the metering pump 14, and the other end of the discharge pipe 15 is equipped with a downwardly arranged discharge head 16. That is, when the raw liquid in the raw liquid tank 12 is needed, the No. 1 motor 13 in the quantitative discharging component connected to the raw liquid tank 12 is energized. At this time, the raw liquid in the raw liquid tank 12 can pass through the No. 1 hose, the metering pump 14 and the discharge pipe 15 and then flow out through the discharge head 16. The flow rate will be measured when the raw liquid passes through the metering pump 14.

[0031] In addition, the raw liquid tank 12 and the No. 1 hose are connected via a ball valve to further ensure safety and avoid leakage.

[0032] In order to realize the automated raw liquid mixing work, the bracket 11 is also provided with a transversely extending guide rail 17, and the guide rail 17 is provided with a movable platform 18, and also includes a No. 2 motor 19 for driving the movable platform 18 to move left and right. The movable platform 18 is located on the lower side of the discharge head 16.

[0033] Specific stock solution mixing process:

[0034] First, the staff places the raw material tank on the mobile platform 18, and then the mobile platform 18 moves. When the raw liquid needs to be received, the mobile platform 18 stops moving, and at this time, the raw liquid tank 12 at the same left and right position as the mobile platform 18 is discharged through the quantitative discharging component, and the quantitative raw liquid will flow into the raw material tank on the mobile platform 18 through the discharge head 16.

[0035] In addition, in this embodiment, in order to avoid stratification of the raw liquid in the raw liquid tank 12 and affect the liquid discharge effect, a tank stirring device is also included. The tank stirring device includes a stirring roller that is rotatably connected to the raw liquid tank 12. The raw liquid tank 12 is provided with a No. 3 motor 21 for driving the stirring roller to rotate.

[0036] The specific structure of the No. 2 motor 19 driving the mobile platform 18 to move is that the guide rail 17 is installed on the support plate 26 fixed on the bracket 11 to be lifted, and the support plate 26 is also equipped with a rack 22. The No. 2 motor 19 is vertically fixed on the mobile platform 18, and the output shaft extending from the mobile platform 18 is equipped with a gear engaged with the rack 22, that is, when the No. 2 motor 19 is energized, it will drive the gear to rotate, and then drive the mobile platform 18 to move left and right. Considering the manufacturing cost and convenience, the support plate 26 in this embodiment is an aluminum profile.

[0037] In order to prevent the raw liquid from dripping from the discharge head 16 after the power is cut off from the No. 1 motor 13, the specific structure of the discharge head 16 is that the discharge head 16 includes a column 23, a discharge cavity is provided in the column 23, and a sealing plate 24 extending to the lower side of the column 23 is installed on the bottom surface of the discharge cavity. A through hole 25 that passes through the top and bottom and is in the shape of an inverted cone is provided in the sealing plate 24. The raw liquid entering the discharge head 16 will be squeezed out through the through hole 25, and after the power is cut off from the No. 1 motor 13, the raw liquid will no longer flow out through the through hole 25 under the action of tension, thereby preventing the bracket 11 and the movable platform 18 from being contaminated.

[0038] In the second embodiment of the integrated device for preparing a multi-component formulation of a raw liquid, in order to heat the raw liquid squeezed out of the raw liquid tank 12 to accelerate the reaction during subsequent use, the quantitative discharging component also includes a heating device for heating the raw liquid flowing out of the metering pump 14.

[0039] In this embodiment, the heating device includes a pipe 20 provided on the bracket 11, the lower end of the pipe 20 is connected to the discharge port of the metering pump 14 through a No. 2 hose (not shown in the figure), and the upper end of the pipe 20 is connected to the discharge pipe 15 through a No. 3 hose (not shown in the figure) to form a connection between the discharge pipe 15 and the discharge port of the metering pump 14, and an electric heating pipe is provided in the pipe 20.

[0040] The above description is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any changes or modifications made by any technician in this field within the scope of the present invention are included in the patent scope of the present invention.

Claims

1. A device for preparing a multi-component raw liquid formulation, comprising a support (11), wherein the support (11) is provided with a laterally distributed raw liquid tank (12), characterized in that: A plurality of quantitative discharging components are further provided in the bracket (11), the number of the quantitative discharging components being the same as the number of the raw liquid tanks (12), and each of the quantitative discharging components being connected to one of the raw liquid tanks (12); The quantitative discharging assembly includes a metering pump (14) mounted on the bracket (11) and driven by a No. 1 motor (13), the feed port of the metering pump (14) being connected to the outlet of the raw liquid tank (12) through a No. 1 hose, and the quantitative discharging assembly also includes a discharge pipe (15) fixed to the bracket (11), one end of the discharge pipe (15) being connected to the discharge port of the metering pump (14), and the other end of the discharge pipe (15) being equipped with a downwardly disposed discharge head (16); The bracket (11) is also provided with a transversely extending guide rail (17), and a movable platform (18) is provided on the guide rail (17). The guide rail (17) also includes a second motor (19) for driving the movable platform (18) to move left and right. The movable platform (18) is located at the lower side of the discharge head (16).

2. The integrated device for preparing a multi-component stock solution according to claim 1, characterized in that: The quantitative discharging component further comprises a heating device for heating the raw liquid flowing out of the metering pump (14).

3. The integrated device for preparing a multi-component stock solution according to claim 1, characterized in that: It also includes a tank stirring device, which includes a stirring roller rotatably connected to the raw liquid tank (12), and a No. 3 motor (21) is provided on the raw liquid tank (12) for driving the stirring roller to rotate.

4. The integrated device for preparing a multi-component stock solution according to claim 1, characterized in that: The guide rail (17) is mounted on a support plate (26) fixed on the bracket (11) to be lifted, and a rack (22) is also mounted on the support plate (26). The second motor (19) is vertically fixed on the mobile platform (18), and an output shaft extending from the mobile platform (18) is equipped with a gear engaged with the rack (22).

5. The integrated device for preparing a multi-component stock solution according to claim 4, characterized in that: The support plate (26) is an aluminum profile.

6. The integrated device for preparing a multi-component stock solution according to claim 1, characterized in that: The discharge head (16) includes a column (23), a discharge cavity is provided in the column (23), a sealing plate (24) is provided on the bottom surface of the discharge cavity and extends to the lower side of the column (23), and a through hole (25) is provided in the sealing plate (24) that passes through the sealing plate (24) and is in the shape of an inverted cone.

7. The integrated device for preparing a multi-component stock solution according to claim 2, characterized in that: The heating device comprises a pipe (20) provided on the bracket (11), the lower end of the pipe (20) being connected to the discharge port of the metering pump (14) via a No. 2 hose, and the upper end of the pipe (20) being connected to the discharge pipe (15) via a No. 3 hose, so as to form a connection between the discharge pipe (15) and the discharge port of the metering pump (14), and an electric heating pipe being provided in the pipe (20).

8. The integrated device for preparing a multi-component stock solution according to claim 1, characterized in that: The raw liquid tank (12) and the No. 1 hose are also connected via a ball valve.