Ceramic dispergator batching device

By designing the ceramic degreasing agent batching device and using screening tape and grinding chamber to process the agglomerated materials, the impact of large pieces of materials on product quality and rate in the production of ceramic degreasing agent is solved, and efficient material screening and grinding is achieved, and production efficiency and finished product quality are improved.

CN223263883UActive Publication Date: 2025-08-26江西省欧陶科技有限公司
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Patent Information

Application Number
CN202421965639.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-08-26
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

In the production process of ceramic degluing agent, the presence of large blocks of materials in the material affects the product quality and production rate of the batching ratio.

Method used

A ceramic degluing agent batching device is designed, including a dosing box, a screening belt, a jitter mechanism, a transmission barrel and a grinding box. Qualified materials are screened out through the screening belt, and the screening rate is accelerated by the jitter mechanism, and large pieces of materials are discharged through the transmission barrel, and further ground into fine particles in the grinding box and then returned to the screening belt.

Benefits of technology

It effectively avoids the impact of large pieces of materials on product quality, improves production efficiency and finished product quality, reduces working time, and ensures the uniformity of ingredients and production rate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic dispergator batching device which structurally comprises a batching box, a screening belt, a transmission cylinder and a grinding box, materials are input to the screening belt through a discharging port, and in the rotary conveying process of the screening belt, a cam rotates to win the shaking of the screening belt, so that large materials are screened out when the materials are conveyed to one side, and the grinding box is used for grinding the materials. And qualified screened materials downwards pass through a collecting block and fall into a collecting box, so that the screening work of the materials is achieved, the situation that large materials affect the product quality is avoided, the mixing time is shortened, the large materials fall into a material receiving opening, the large materials are input into a grinding box through a material guiding pipe in the rotating conveying process of a spiral auger, and the grinding efficiency is improved. And a third motor drives a grinding cone to rotate, so that large materials are ground together in a grinding cavity, and the ground materials fall onto a screening belt through a leaking opening in the lower end and are screened again to enter a collecting box, so that the utilization efficiency of the materials is higher, subsequent machining is avoided, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic disintegrator production, in particular to a ceramic disintegrator batching device. Background Art

[0002] Ceramic debonders, also known as ceramic water reducers and ceramic dispersants, can effectively improve the particle wettability, suspension stability, and slurry rheology of ceramic glazes and slurries, and provide the slurry with an appropriate viscosity, thereby achieving energy conservation and consumption reduction. Guyue composite debonders can effectively debond ceramic blanks, thereby reducing the viscosity of the slurry, improving fluidity, reducing moisture, saving energy consumption during ball milling and drying, and increasing production. They can also make the particle grading of the slurry more reasonable, improve slurry fluidity, and improve the overall performance of the slurry. Excellent ceramic water reducers simultaneously play several roles in the preparation of ceramic slurries, including grinding aid, dilution, stabilization, and wetting, and play an important role in improving the performance of ceramic products and reducing manufacturing costs.

[0003] In the production process of ceramic debonders, different materials need to be added together and mixed in proportion. However, when these materials are mixed, some large lumps of materials exist in the materials, which makes them difficult to mix and proportion together, affecting the quality of the product after mixing and proportioning, and also affecting its production rate.

[0004] Therefore, a ceramic disintegrator batching device integrating screening and grinding is proposed. Utility Model Content

[0005] (1) Technical issues to be resolved

[0006] In order to overcome the shortcomings of the existing technology, a ceramic degumming agent batching device is proposed to solve the problem that in the production process of ceramic degumming agent, different materials need to be added together and mixed and proportioned. However, when these materials are batched, some large lumps of materials exist in the materials, which make them mixed and proportioned together, affecting the quality of the product after the batching and proportioning, and also affecting the production rate.

[0007] (2) Technical solution

[0008] The utility model is realized by the following technical solution: The utility model proposes a ceramic disintegrator batching device, comprising a batching box, a control panel is installed on the outside of the batching box,

[0009] The middle part of the batching box is symmetrically provided with rotating rollers through bearings, and a filter-type screening belt is connected between the rotating rollers. A first motor is installed on the outside of the batching box, and the output end of the first motor is connected to the rotating roller. The batching box is provided with a shaking mechanism in the middle of the screening belt, and a collection box with a removable upper end is provided at the bottom of the batching box. A funnel-shaped collection block is provided at the bottom of the screening belt and is located at the upper end of the collection box;

[0010] The batching box is provided with a through feeding port at the upper end of the screening belt;

[0011] A transmission cylinder is obliquely arranged on the other side of the batching box, a spiral auger is installed inside the transmission cylinder through a bearing, a driving motor is installed on the top of the transmission cylinder, and the output end of the driving motor is connected to the spiral auger, a material receiving port is provided at the bottom end of the transmission cylinder, which is located at the lower end of one side of the screening belt, and a material discharge port is provided at the outside of the transmission cylinder.

[0012] Furthermore, the shaking mechanism includes a transmission rod connected to the inside of the ingredient box through a bearing, and a cam is connected to the inner side of the transmission rod. A second motor is installed on the outer side of the ingredient box, and the output end of the second motor is connected to the transmission rod.

[0013] Furthermore, the outer side of the screening belt is symmetrically provided with side protection layers protruding upward.

[0014] Furthermore, the upper opening of the material receiving port is arranged across both sides of the screening belt, and the inclined end of the bottom end of the material receiving port passes through the bottom of the transmission cylinder.

[0015] Furthermore, the upper end of the ingredient box is connected to a grinding box that passes through the interior, a grinding chamber is provided inside the grinding box, and a leakage port that passes through the grinding box is provided at the bottom end of the grinding chamber, a grinding cone is installed inside the grinding chamber through a bearing, a third motor is installed at the top of the grinding box, and the output end of the third motor is connected to the grinding cone, and a material guide pipe is provided at the discharge port at the top of the transmission cylinder that passes through the top of the grinding box.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] In the utility model, the material for batching is poured into the batching box through the discharge port, so that the material falls on the screening belt, and the screening belt is rotated under the action of the first motor and the rotating roller, so that the material is screened during the transportation process, so that the qualified material falls downward through the collecting block into the collection box, and the large block material is discharged outward through the spiral auger inside the transmission cylinder under the action of the material receiving port at the side end, thereby realizing the screening of the material, avoiding the large block material from affecting the quality of the product after batching and affecting the work progress, and making the quality of the finished product of the batching production higher.

[0019] In the utility model, the second motor drives the transmission rod to rotate the cam to shake the screening belt, thereby accelerating the screening rate and achieving a better screening effect.

[0020] In the utility model, bulk materials are fed into the grinding box through a material guide pipe, and the third motor drives the grinding cone to rotate so that the bulk materials are ground into smaller pieces and fall onto the screening belt through the leakage port at the lower end for reuse, thereby making the work more efficient, avoiding the subsequent processing of bulk materials, speeding up the work efficiency, and saving working time. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:

[0022] Figure 1 This is a schematic diagram of the internal structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the internal installation structure of the cam of the utility model;

[0024] Figure 3 This is a schematic diagram of the top view of the screening belt of the utility model;

[0025] Figure 4 This is a schematic diagram of the internal structure of the grinding box of the utility model;

[0026] Figure 5 This is a schematic diagram of the top view of the material receiving port of the utility model;

[0027] In the figure: batching box 1, control panel 2, rotating roller 3, screening belt 4, discharge port 5, collecting block 6, collecting box 7, transmission rod 8, cam 9, transmission cylinder 10, spiral auger 11, drive motor 12, material receiving port 13, material guide pipe 14, grinding box 15, first motor 16, second motor 17, side protective layer 18, grinding chamber 19, leakage port 110, grinding cone 111, third motor 112. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0029] See also Figure 1-Figure 5The utility model provides a ceramic disintegrator batching device, including a batching box 1, and a box door can be set on the outside of the batching box 1 to facilitate maintenance of internal components, etc. Screening work is carried out inside the batching box 1 to avoid the material flying out. A control panel 2 is installed on the outside of the batching box 1 to facilitate operation by the staff, and rotating rollers 3 are symmetrically arranged on the middle part of the batching box 1 through bearings, and a filter-type screening belt 4 is connected between the rotating rollers 3. The material is screened by the screening belt 4, and the outer side of the screening belt 4 is symmetrically provided with a side protective layer 18 protruding upwards, so that when the material falls on the screening belt 4, it can reduce the running to both sides. In order to solve the problem, a first motor 16 is installed on the outside of the batching box 1, and the output end of the first motor 16 is connected to the rotating roller 3. The first motor 16 drives the rotating roller 3 to rotate the screening belt 4, so that the large pieces of material screened out during the screening process are discharged to one side, making the screening more convenient. The batching box 1 is provided with a shaking mechanism in the middle of the screening belt 4 to speed up the screening progress. A collection box 7 with a pullable upper end is provided at the bottom of the batching box 1, so that the collected and screened materials can be taken out for use. A funnel-shaped collection block 6 is provided at the bottom of the screening belt 4 and is located at the upper end of the collection box 7. Under the action of the collection block 6, the screened material is centered, which is convenient for directly putting into the collection box 7.

[0030] Preferably, the shaking mechanism includes a transmission rod 8 connected to the inside of the batching box 1 through a bearing, and a cam 9 is connected to the inside of the transmission rod 8. A second motor 17 is installed on the outside of the batching box 1, and the output end of the second motor 17 is connected to the transmission rod 8. The transmission rod 8 is driven by the second motor 17 to rotate the cam 9 to shake the screening belt 4, so that the screening effect of the material is better and the screening speed is faster during the shaking process of the screening belt 4.

[0031] The material box 1 is provided with a through discharge port 5 at the upper end of the screening belt 4, so that the material can be directly poured into the upper end of the screening belt 4, and the discharge is more convenient.

[0032] A transmission drum 10 is tiltedly arranged on the other side of the batching box 1, and a spiral auger 11 is installed inside the transmission drum 10 through a bearing. A driving motor 12 is installed on the top of the transmission drum 10, and the output end of the driving motor 12 is connected to the spiral auger 11. A material receiving port 13 is provided at the bottom end of the transmission drum 10, which is located at the lower end of one side of the screening belt 4. When the driving motor 12 drives the spiral auger 11 to rotate, the spiral auger 11 will transport the material entering the transmission drum 10, so that large pieces of material can be discharged. The upper opening of the material receiving port 13 is arranged across both sides of the screening belt 4, and the bottom inclined end of the material receiving port 13 passes through the bottom of the transmission drum 10, so that all the materials screened by the screening belt 4 can be collected to avoid running out on both sides, and the transmission drum 10 is provided with a discharge port on the outside of the batching box 1 for discharging.

[0033] Preferably, the upper end of the batching box 1 is connected to the grinding box 15 that passes through the interior, and a grinding chamber 19 is provided inside the grinding box 15, and the inner wall of the grinding chamber 19 is arranged to be textured to achieve a better grinding effect, and a leakage port 110 is provided at the bottom end of the grinding chamber 19 that passes through the grinding box 15, so that the ground material falls onto the screening belt 4 for further screening and filtration, and a grinding cone 111 is installed inside the grinding chamber 19 through a bearing, and a third motor 112 is installed at the top of the grinding box 15, and the output end of the third motor 112 is connected to the grinding cone 111, and a material guide pipe 14 is provided at the discharge port at the top of the transmission cylinder 10 that passes through the top of the grinding box 15, so that the material is input into the grinding box 15 through the material guide pipe 14, so that the third motor 112 drives the grinding cone 111 to rotate to grind the material, thereby avoiding the subsequent grinding of large pieces of material, speeding up the work progress, saving working time, and achieving better working effect.

[0034] Working principle: When in use, first connect the control panel 2, the control panel 2, the first motor 16, the second motor 17 and the third motor 112 to the external power supply, and then input the material into the batching box 1 through the discharge port 5, so that the first motor 16 drives the rotating roller 3 to rotate the screening belt 4, so that the material at the upper end moves, and the second motor 17 drives the transmission rod 8 to rotate the cam 9, so that the screening belt 4 shakes, speeding up the screening speed, so that the qualified material produced enters the collection box 7 in the collection block 6, and the large block material falls to the receiving port 13 and enters the transmission cylinder 10. As the driving motor 12 drives the spiral auger 11 to rotate, the large block material is input into the grinding box 15 through the guide pipe 14, and then the third motor 112 drives the grinding cone 111 to grind the large block material under the action of the grinding chamber 19, and then falls onto the screening belt 4 through the leakage port 110, thereby completing the work.

[0035] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A ceramic disintegrator batching device, comprising a batching box (1), wherein a control panel (2) is installed on the outside of the batching box (1), characterized in that ; The middle part of the batching box (1) is symmetrically provided with rotating rollers (3) through bearings, and a filter-type screening belt (4) is connected between the rotating rollers (3). A first motor (16) is installed on the outside of the batching box (1), and the output end of the first motor (16) is connected to the rotating roller (3). The batching box (1) is provided with a shaking mechanism in the middle part of the screening belt (4). The bottom of the batching box (1) is provided with a collection box (7) with a retractable upper end. A funnel-shaped collection block (6) is provided at the bottom end of the screening belt (4) and is located at the upper end of the collection box (7); The batching box (1) is provided with a through-feeding opening (5) at the upper end of the screening belt (4); A transmission cylinder (10) is obliquely provided on the other side of the batching box (1), a spiral auger (11) is installed inside the transmission cylinder (10) through a bearing, a driving motor (12) is installed at the top of the transmission cylinder (10), and the output end of the driving motor (12) is connected to the spiral auger (11), a material receiving port (13) is provided at the bottom end of the transmission cylinder (10) and is located at the lower end of one side of the screening belt (4), and a material discharge port is provided at the outside of the transmission cylinder (10).

2. A ceramic disintegrator batching device according to claim 1, characterized in that: The shaking mechanism comprises a transmission rod (8) connected to the inside of the batching box (1) through a bearing, and a cam (9) is connected to the inside of the transmission rod (8); a second motor (17) is installed on the outside of the batching box (1), and the output end of the second motor (17) is connected to the transmission rod (8).

3. A ceramic disintegrator batching device according to claim 1, characterized in that: The outer side of the screening belt (4) is symmetrically provided with side protective layers (18) protruding upwards.

4. A ceramic disintegrator batching device according to claim 1, characterized in that: The upper opening of the material receiving port (13) is arranged across both sides of the screening belt (4), and the lower inclined end of the material receiving port (13) passes through the bottom of the transmission cylinder (10).

5. The ceramic disintegrator batching device according to claim 1, characterized in that: The upper end of the batching box (1) is connected to a grinding box (15) that passes through the interior. A grinding chamber (19) is provided inside the grinding box (15), and a leakage port (110) that passes through the grinding box (15) is provided at the bottom end of the grinding chamber (19). A grinding cone (111) is installed inside the grinding chamber (19) via a bearing. A third motor (112) is installed at the top end of the grinding box (15), and the output end of the third motor (112) is connected to the grinding cone (111). A material guide pipe (14) is provided at the discharge port at the top end of the transmission cylinder (10) and passes through the top end of the grinding box (15).