Battery cell cleaning device
Through the chuck structure that clamps and rotates at both ends of the battery cell, the secondary pollution and scratch problems during the battery cell cleaning process are solved, contactless cleaning is achieved, and the molding quality and precise limit of the battery cell are ensured.
Patent Information
- Application Number
- CN202422329460.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing battery cell cleaning devices are prone to secondary pollution and scratches during the cleaning process, affecting the quality of the battery cell forming.
A support base that rises and falls on the Z axis and a first and second chucks clamped and rotated at both ends of the battery cell are used to avoid contact with the cylindrical surface of the battery cell, and clean the two ends of the battery cell, and combine the encoder and proximity switch to achieve accurate limit and speed adjustment.
Contactless cleaning is achieved, secondary pollution and scratches are avoided, the forming quality of the battery cell is ensured, and the locking force and precise limit are increased through the prototyping structure to adapt to different processing conditions.
Smart Images

Figure CN223264431U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of battery core processing, in particular to a battery core cleaning device. Background Art
[0002] During the processing of cylindrical battery cells, it is necessary to perform rotary cleaning on the cylindrical surface. The existing cleaning methods are as follows: Figure 1 As shown, it includes a base 13, a motor 14 mounted on the base 13, two rotating shafts 15 arranged side by side and rotatably mounted on the base 13, and a magnetic ring 16 mounted on the rotating shaft 15. The motor 14 drives the two rotating shafts 15 to rotate via a belt and a gear train, thereby rotating the battery cell 12 in contact with the magnetic ring 16 to clean the cylindrical surface of the battery cell 12. During the cleaning process, the contact surface of the magnetic ring 16 and the cylindrical surface of the battery cell 12 will cause secondary contamination and may cause slippage, resulting in scratches on the surface of the battery cell 12 and affecting the molding quality of the battery cell. Utility Model Content
[0003] The purpose of the utility model is to provide a battery core cleaning device to avoid secondary contamination of the battery core and ensure the molding quality of the battery core.
[0004] The technical solution of the present utility model is: a battery cell cleaning device, comprising a first fixed plate and a movable plate, the movable plate is lifted and connected to the bottom of the first fixed plate or fixedly connected to the lower end of the first fixed plate, the first fixed plate is provided with a support seat that can be lifted and lowered on the Z axis, the upper end of the support seat is provided with a mounting end for placing the battery cell, and driving mechanisms are provided at both ends of the movable plate, a first chuck is provided on the power output end of one driving mechanism, and a second chuck is provided on the power output end of the other driving mechanism, the first chuck and the second chuck are respectively arranged on both sides of the support seat, the driving mechanism is used to drive the first chuck and the second chuck to move closer to or away from each other relative to the first fixed plate, and the driving mechanism is provided with a degree of freedom for driving the first chuck and the second chuck to rotate along the X axis.
[0005] In the above scheme, by setting a support base that can be raised and lowered on the Z axis and a first chuck and a second chuck that can clamp and rotate at the two ends of the battery cell, it is achieved that when the battery cell is clamped and rotated for cleaning, only the two ends of the battery cell are in contact, and there is no contact with the cylindrical surface of the battery cell, thereby avoiding secondary contamination, avoiding scratches on the cylindrical surface, and ensuring the molding quality of the battery cell.
[0006] Preferably, the support seat includes a first jacking mechanism and a clamp, the fixed end of the first jacking mechanism is installed on the first fixed plate, the power output end of the first jacking mechanism is connected to the clamp, and the upper end of the clamp is provided with the mounting end.
[0007] Preferably, the driving mechanism includes a first mounting plate, a second mounting plate, a first driving source, a second driving source and a guide rail, the first mounting plate is connected to the movable plate on the side away from the first fixed plate, the guide rail is placed on the movable plate and is located next to the first mounting plate, the second mounting plate is connected to the guide rail, the fixed end of the first driving source is mounted on the first mounting plate, and the power output end of the first driving source is connected to the second mounting plate; among the two second mounting plates, one of the second mounting plates is installed with the fixed end of the second driving source, the power output end of the second driving source is connected to the second chuck, and the first chuck is rotatably set on the other second mounting plate; the first driving source outputs linear displacement degrees of freedom, and the second driving source outputs rotational degrees of freedom.
[0008] Preferably, an encoder is provided on the first clamping head, and the encoder is mounted on the second mounting plate.
[0009] Preferably, the battery cell cleaning device further comprises a second lifting mechanism and a second fixed plate disposed below the movable plate, wherein the second lifting mechanism is used to drive the movable plate to rise and fall between the first fixed plate and the second fixed plate.
[0010] Preferably, the second lifting mechanism includes a third driving source, a screw and a guide column, the fixed end of the third driving source is mounted on the second fixed plate, the power output end of the third driving source is connected to one end of the screw, the other end of the screw is connected to the first fixed plate, the movable plate is threadedly connected to the screw, the guide column is connected between the first fixed plate and the second fixed plate, and the movable plate is passed through the guide column.
[0011] Preferably, the end side of the first clamp is provided with an annular groove for matching with the explosion-proof valve surface of the battery cell, and the end side of the second clamp is provided with a concave column hole for matching with the pole surface of the battery cell.
[0012] Preferably, the battery cell cleaning device further comprises a solenoid valve for controlling the lifting and lowering of the first lifting mechanism, and the solenoid valve is installed on the side of the movable plate through a support plate.
[0013] Preferably, the first lifting mechanism is a cylinder, and the battery cell cleaning device further includes a pressure regulating valve for controlling the cylinder to maintain a stable air pressure during the lifting process, and the pressure regulating valve is electrically connected to the solenoid valve.
[0014] Preferably, the battery cell cleaning device further includes a proximity switch for sensing the upper limit position of the movable plate.
[0015] Compared with the related art, the beneficial effects of the present invention are:
[0016] 1. By setting a support base that can be raised and lowered on the Z axis and a first chuck and a second chuck that can clamp and rotate at both ends of the battery cell, the battery cell is clamped and rotated for cleaning, and only the two ends of the battery cell are in contact. In addition, the support base descends during the cleaning process and has no contact with the cylindrical surface of the battery cell, thereby realizing non-contact cleaning of the cylindrical surface of the battery cell by the laser, avoiding secondary contamination, avoiding scratches on the cylindrical surface, and ensuring the quality of the battery cell molding;
[0017] Second, the end sides of the first and second clamps are designed as contoured structures to increase the locking force between the battery cell and the clamps;
[0018] 3. Adding a second lifting mechanism to realize the lifting of the movable plate and the driving mechanism and chuck on it can better match the position of the battery cell, clamp the battery cell, and accurately limit the extreme position of the movable plate through the proximity switch;
[0019] 4. Set the second chuck as active and the first chuck as slave. When the active second chuck rotates, the slave encoder synchronously reads the pulse signal to confirm whether the battery cell slips during rotation, so as to adjust the cleaning speed according to the actual processing situation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural diagram of an existing battery cell cleaning device;
[0021] Figure 2 This is a structural schematic diagram of the battery cell cleaning device provided by the utility model.
[0022] In the accompanying drawings: 1. First fixed plate; 2. Movable plate; 3. Support seat; 31. First lifting mechanism; 32. Clamp; 33. Mounting end; 4. Driving mechanism; 41. First mounting plate; 42. Second mounting plate; 43. First driving source; 44. Second driving source; 45. Guide rail; 5. First chuck; 6. Second chuck; 7. Second lifting mechanism; 71. Third driving source; 72. Screw rod; 73. Guide column; 8. Second fixed plate; 9. Solenoid valve; 10. Pressure regulating valve; 11. Proximity switch; 12. Battery cell; 13. Base; 14. Motor; 15. Rotating shaft; 16. Magnetic ring; 17. Support plate; 18. Encoder. DETAILED DESCRIPTION
[0023] The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments. It should be noted that the embodiments and features of the embodiments of the present invention may be combined unless they conflict. For ease of description, the words "upper," "lower," "left," and "right" appear below merely to indicate the directions of upper, lower, left, and right in the accompanying drawings and do not limit the structure.
[0024] Example 1
[0025] like Figure 2 As shown, a battery cell cleaning device provided in this embodiment includes a first fixed plate 1, a movable plate 2, a support seat 3, a driving mechanism 4, a first chuck 5 and a second chuck 6.
[0026] The movable plate 2 extends in the X direction, the first fixed plate 1 is placed at the upper end of the middle part of the movable plate 2, the two ends of the movable plate 2 extend to the outer ends of the first fixed plate 1, and mounting platforms (unnumbered) are provided on the upper surfaces of the two outer ends, and the mounting platforms are used to install the driving mechanism 4.
[0027] In this embodiment, the movable plate 2 is a non-movable structure, and is fixed integrally with the first fixed plate 1 by being overlapped with it from top to bottom, and both are installed on the workbench of the cleaning station at the same time.
[0028] Two support bases 3 are spaced apart along the X-direction on the first fixed plate 1 (the number depends on the length of the battery cell 12; only one support base may be provided). The support base 3 includes a first lifting mechanism 31, a clamp 32, and a mounting end 33. The first lifting mechanism 31 is a cylinder, the cylinder barrel (fixed end) of which is fixed to the first fixed plate 1, and the power output end (telescopic rod) of the cylinder is connected to the clamp 32. The clamp 32 is a plate-like structure, with a concave arc at its upper end that matches the cylindrical surface of the battery cell 12 to form the mounting end 33.
[0029] The first lifting mechanism 31 is controlled by a solenoid valve 9 for vertical movement. The pressure regulating valve 10 controls the first lifting mechanism 31 to maintain stable air pressure and adjust the pressure during the lifting process. The first lifting mechanism 31 is used to lift the battery cell 12 to the working position or lower it to disengage the battery cell 12.
[0030] The drive mechanism 4 includes a first mounting plate 41, a second mounting plate 42, a first drive source 43, a second drive source 44, and a guide rail 45. The first mounting plate 41 is connected to the mounting platform of the movable plate 2 on a side away from the first fixed plate 1. The guide rail 45 is placed on the movable plate 2 and is located beside the first mounting plate 41. The guide rail 45 extends along the X-axis. The second mounting plate 42 is connected to the guide rail 45.
[0031] The first driving source 43 is a screw motor, a cylinder of which is mounted on the first mounting plate 41 , and a power output end (screw) of the first driving source 43 is connected to the second mounting plate 42 .
[0032] The second drive source 44 is a servo motor. One of the second mounting plates 42 on either side of the support base 3 in the X direction is used to mount the cylinder of the second drive source 44, while the other second mounting plate 42 is rotatably mounted on the first chuck 5. The power output end (motor shaft) of the second drive source 44 is connected to the second chuck 6 via a coupling (unnumbered). The first drive source 43 outputs linear degrees of freedom, while the second drive source 44 outputs rotational degrees of freedom. The first chuck 5 is equipped with an encoder 18, which is mounted on the second mounting plate 42.
[0033] The first driving source 43 is used to drive the second mounting plate 42 to move along the guide rail 45 on the X-axis, thereby driving the two second mounting plates 42 and the first clamps 5 and the second clamps 6 thereon to move closer to or away from each other to clamp the two ends of the battery cell 12 or release the battery cell 12.
[0034] The end side of the first clamp 5 is provided with an annular groove for matching with the explosion-proof valve surface of the battery core 12 , and the end side of the second clamp 6 is provided with a concave column hole for matching with the pole surface of the battery core 12 .
[0035] The second chuck 6, which is equipped with the second drive source 44, is the active one, and the first chuck 5 is the passive one. As the active second drive source 44 drives the second chuck 6 to rotate, the passive encoder 18 synchronously reads the pulse signal to determine whether the battery cell 12 is slipping during rotation, thereby adjusting the rotation cleaning speed according to the actual processing conditions.
[0036] The solenoid valve 9 and the pressure regulating valve 10 are mounted on the movable plate 2 via a support plate 17 .
[0037] Example 2
[0038] The first embodiment is repeated, except that the battery cell cleaning device provided in this embodiment further includes a proximity switch 11, a second lifting mechanism 7, and a second fixed plate 8 positioned below the movable plate 2. In this embodiment, the movable plate 2 is connected to and raised below the first fixed plate 1. The second lifting mechanism 7 is used to drive the movable plate 2 to rise and fall between the first fixed plate 1 and the second fixed plate 8.
[0039] The second lifting mechanism 7 includes a third driving source 71, a screw rod 72 and a guide column 73. The third driving source 71 is a servo motor, and its cylinder body (fixed end) is installed on the second fixed plate 8. The second fixed plate 8 can be fixed under the workbench of the cleaning station, and the first fixed plate 1 can be fixed on the action table of the cleaning station. The power output end (motor shaft) of the third driving source 71 is connected to one end of the screw rod 72 through a coupling, and the other end of the screw rod 72 is connected to the first fixed plate 1. The screw rod 72 is threadedly connected to the middle part of the movable plate 2. The guide column 73 is connected between the first fixed plate 1 and the second fixed plate 8, and the movable plate 2 is passed through the guide column 73. The guide columns 73 are arranged around the first fixed plate 1 and the second fixed plate 8.
[0040] The third driving source 71 is activated to drive the screw 72 to rotate. Under the action of the guide post 73, this rotation is converted into the lifting movement of the movable plate 2 on the Z axis, thereby driving the first chuck 5 and the second chuck 6 to move up and down. The proximity switch 11 is used to sense the upper limit position of the lifting of the movable plate 2. The proximity switch 11 is fixed to the work station and is located next to the battery cell cleaning device.
[0041] The method for using the battery cell cleaning device provided in this embodiment is as follows:
[0042] The first and second chucks 5, 6 are in their initial positions, spaced apart from each other. Support base 3 is also in its initial position. A dedicated manipulator places the battery cell 12 onto the mounting end 33 of support base 3 (aligning the cell 12's head and tail with the chucks). The manipulator then withdraws. Solenoid valve 9 activates the two first lifting mechanisms 31, extending the cylinder rods and moving the clamp 32 and the cell 12 mounted thereon upward along the Z axis to the cleaning position.
[0043] The second lifting mechanism 7 is activated to drive the movable plate 2 and the driving mechanism 4 and the first and second clamps 5 and 6 thereon to rise until the proximity switch 11 senses a signal. At this time, the axis of the clamp is aligned with the axis of the battery cell 12.
[0044] Then, the first drive sources 43 of the two drive mechanisms 4 are activated, causing the first chuck 5 and the second chuck 6 to move synchronously toward the battery cell 12. The first chuck 5 clamps the explosion-proof valve surface of the battery cell 12, while the second chuck 6 clamps the pole surface of the battery cell 12. The clamping pressure is sensed by the pressure sensors provided on the chucks to confirm that the battery cell 12 is released and locked.
[0045] The solenoid valve 9 is again used to synchronously lower the two first lifting mechanisms 31 to the standby position (initial position), allowing the mounting end 33 to detach from the battery cell 12. The second drive source 44 is activated to drive the second chuck 6 to rotate, while the first chuck 5 is driven. The encoder 18 synchronously reads the pulse signal to confirm whether the battery cell 12 slips during rotation, thereby adjusting the cleaning speed according to the actual processing situation.
[0046] After cleaning is complete, the dedicated manipulator is used again to remove the battery cell 12 from the assembly line, and the first and second clamps 5 and 6 are withdrawn to their initial positions by the drive mechanism 4. This completes the cleaning of one battery cell 12. The above steps are then repeated to clean the remaining battery cells 12.
[0047] The above description is merely an embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A battery cell cleaning device, characterized in that: The movable plate comprises a first fixed plate and a movable plate, the movable plate is lifted and connected to the bottom of the first fixed plate or fixedly connected to the lower end of the first fixed plate, the first fixed plate is provided with a support seat that can be lifted and lowered on the Z axis, the upper end of the support seat is provided with a mounting end for placing the battery cell, and driving mechanisms are provided at both ends of the movable plate, a first chuck is provided on the power output end of one driving mechanism, and a second chuck is provided on the power output end of the other driving mechanism, the first chuck and the second chuck are respectively arranged on both sides of the support seat, the driving mechanism is used to drive the first chuck and the second chuck to move closer to or away from each other relative to the first fixed plate, and the driving mechanism is provided with a degree of freedom for driving the first chuck and the second chuck to rotate along the X axis.
2. The battery cell cleaning device according to claim 1, characterized in that: The support seat includes a first jacking mechanism and a clamp, the fixed end of the first jacking mechanism is installed on the first fixed plate, the power output end of the first jacking mechanism is connected to the clamp, and the upper end of the clamp is provided with the mounting end.
3. The battery cell cleaning device according to claim 1, characterized in that: The driving mechanism includes a first mounting plate, a second mounting plate, a first driving source, a second driving source and a guide rail, the first mounting plate being connected to the movable plate on a side away from the first fixed plate, the guide rail being placed on the movable plate and located next to the first mounting plate, the second mounting plate being connected to the guide rail, the fixed end of the first driving source being mounted on the first mounting plate, and the power output end of the first driving source being connected to the second mounting plate; one of the two second mounting plates is equipped with the fixed end of the second driving source, the power output end of the second driving source is connected to the second chuck, and the first chuck is rotatably arranged on the other second mounting plate; the first driving source outputs linear displacement degrees of freedom, and the second driving source outputs rotational degrees of freedom.
4. The battery cell cleaning device according to claim 3, characterized in that: The first clamping head is provided with an encoder, and the encoder is mounted on the second mounting plate.
5. The battery cell cleaning device according to claim 1, characterized in that: It also includes a second lifting mechanism and a second fixed plate placed below the movable plate, wherein the second lifting mechanism is used to drive the movable plate to rise and fall between the first fixed plate and the second fixed plate.
6. The battery cell cleaning device according to claim 5, characterized in that: The second lifting mechanism includes a third driving source, a screw and a guide column. The fixed end of the third driving source is installed on the second fixed plate. The power output end of the third driving source is connected to one end of the screw, and the other end of the screw is connected to the first fixed plate. The movable plate is threadedly connected to the screw, and the guide column is connected between the first fixed plate and the second fixed plate. The movable plate is passed through the guide column.
7. The battery cell cleaning device according to claim 1, characterized in that: The end side of the first clamp is provided with an annular groove for matching with the explosion-proof valve surface of the battery core, and the end side of the second clamp is provided with a concave column hole for matching with the pole surface of the battery core.
8. The battery cell cleaning device according to claim 1, characterized in that: It also includes a solenoid valve for controlling the lifting of the first lifting mechanism, and the solenoid valve is installed on the side of the movable plate through a support plate.
9. The battery cell cleaning device according to claim 8, characterized in that: The first lifting mechanism is a cylinder, and the battery cell cleaning device also includes a pressure regulating valve for controlling the cylinder to maintain a stable air pressure during the lifting process, and the pressure regulating valve is electrically connected to the solenoid valve.
10. The battery cell cleaning device according to claim 1, characterized in that: The battery cell cleaning device also includes a proximity switch for sensing the upper limit position of the movable plate.