Steel structure bending device
By designing an automated steel structure bending device, the continuous bending of the steel structure is achieved by using the motor-driven transmission assembly, which solves the safety and continuity of the existing devices and improves the bending efficiency and accuracy.
Patent Information
- Application Number
- CN202422310316.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-23
AI Technical Summary
When existing bending devices bending steel structures, there is a problem that manual propulsion is very dangerous and inconvenient for continuous bending.
A steel structure bending device including a bottom transmission assembly and a top transmission assembly is designed. The anti-slip transmission roller and the downward pressure roller are driven by the motor drive the transmission wheel and the screw to achieve automatic transmission and continuous bending of the steel structure, and the smooth and precise adjustment of the bending at multiple places is achieved in combination with motor control.
The automatic continuous bending of the steel structure is realized, which reduces the risk of manual operation, improves bending efficiency and accuracy, and can adjust the bending angle and shape as needed.
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Figure CN223264552U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of steel structures, in particular to a steel structure bending device. Background Art
[0002] Steel structure is a structure made of steel materials and is one of the main types of building structures. The processing of steel structures includes stamping and bending processes. The bending process is mainly used to fold steel raw materials such as steel pipes, steel bars, and steel sections into the bending curvature required for use.
[0003] Existing bending devices often require manual pushing of the steel structure into the bending machine to bend the steel structure. However, manual pushing is risky. Furthermore, existing bending devices are not suitable for continuous bending of steel pipes, bars, plates, etc., which can result in multiple bends at once. Inventing a steel structure bending device to improve these issues has become an urgent problem for those skilled in the art. Utility Model Content
[0004] In order to make up for the above deficiencies, the utility model provides a steel structure bending device, which aims to improve the problem that existing bending devices are not convenient for continuously bending steel pipes, steel bars, steel plates, etc.
[0005] The utility model is realized as follows: a steel structure bending device, comprising
[0006] An installation assembly, the installation assembly comprising a base plate, both ends of the base plate being fixedly connected to side installation plates;
[0007] The bending mechanism includes a bottom transmission assembly and a top transmission assembly. The bottom transmission assembly includes a transmission rod. The two ends of the transmission rod are limitedly rotated and installed between the two side mounting plates. The transmission rod is located on both sides of the bottom of the side mounting plate. The top transmission assembly includes a second transmission rod. The two ends of the second transmission rod are slidably installed above the middle of the side mounting plate. The second transmission rod is located above the middle of the two transmission rods.
[0008] In a preferred technical solution of the present invention, the mounting assembly further comprises support rods, which are respectively fixedly mounted on both sides of the side mounting plates, and the upper limit clamps of the support rods are connected with a placement plate.
[0009] In a preferred technical solution of the present invention, grooves matching with the support rods are respectively provided at both ends of the bottom of the placement plate.
[0010] In a preferred technical solution of the present invention, the bottom transmission assembly also includes a transmission wheel and a first motor, one end of the transmission rod passes through the side mounting plate respectively, the transmission wheel is fixedly connected to the transmission rod and the end of the first motor respectively, a side bottom plate is fixedly installed at the bottom of the first motor, the side bottom plate is fixedly installed on one side of the side mounting plate, and the three transmission wheels are connected via a chain transmission sleeve.
[0011] In a preferred technical solution of the present invention, the ends of the transmission rod are respectively connected to the side mounting plates for limited rotation via bearings.
[0012] In a preferred technical solution of the present invention, an anti-slip transmission roller is fixedly sleeved on the outside of the transmission rod.
[0013] In a preferred technical solution of the present invention, the top transmission assembly also includes a support plate and a connecting block, the two ends of the support plate are respectively fixedly connected to the positioning plates, the positioning plates are respectively fixedly installed on the top of the side mounting plates, the two ends of the second transmission rod are respectively limited and rotated and installed in the middle of the connecting block, the middle part of the side mounting plate is provided with a groove, and the connecting block is limited and slidably installed in the groove of the side mounting plate.
[0014] In a preferred technical solution of the present invention, the top of the connecting block is fixedly connected to a transmission frame, the middle of the transmission frame is transmission-connected to a screw rod, the top of the screw rod is respectively connected to the positioning plate for limited rotation, the middle of the support plate is fixedly installed with a second motor, and the output shaft of the second motor is respectively transmission-connected to the screw rod.
[0015] In a preferred technical solution of the present invention, the second motor is a dual-output shaft motor, and bevel gears are respectively installed on the two output shafts of the second motor and the top of the screw rod, and the two sets of bevel gears are meshed.
[0016] In a preferred technical solution of the present invention, the connecting block is H-shaped, the connecting block is limitedly slidably engaged in the groove of the side mounting plate, the transmission frame is N-shaped, and the screw rod is connected to the top of the transmission frame for transmission.
[0017] The beneficial effect of the utility model is that the utility model provides a steel structure bending device obtained by the above design, when in use, the first motor cooperates with the transmission wheel to drive the two sets of anti-slip transmission rollers to rotate respectively, and the anti-slip transmission rollers drive the steel structure to transport. If a part of the steel structure needs to be bent, the second motor is controlled, and the second motor drives the screw rods on both sides to rotate. At this time, the two sets of screw rod transmission transmission frames drive the connecting blocks to move up and down synchronously. At this time, the lower pressure roller moves down to squeeze the steel structure, and the pressing distance of the lower pressure roller is adjusted as needed (at this time, the positioning plate can be reversed alternately to bend back and forth, so that the bending angle is smoother. At the same time, the positioning plate can stop rotating, so that the lower pressure roller directly presses down to bend the steel structure.) After bending, the second motor drives the lower pressure roller to move up, and the positioning plate continues to drive the steel structure to move, and bends again at a suitable position, which is convenient for bending the steel structure and convenient for bending into a circle. By controlling the pressing time and depth of the lower pressure roller, different sizes and shapes can be pressed out. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present invention and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0019] Figure 1 This is a schematic diagram of the structure of one side provided by an embodiment of the utility model;
[0020] Figure 2 A schematic diagram of the structure of the other side provided for an embodiment of the utility model;
[0021] Figure 3 A schematic diagram of the bottom transmission assembly structure provided by an embodiment of the present utility model;
[0022] Figure 4 This is a schematic diagram of the top transmission assembly structure provided in an embodiment of the present utility model.
[0023] In the figure: 110-installation assembly; 111-base plate; 112-side installation plate; 113-side base plate; 114-support rod; 115-placement plate; 200-bending mechanism; 210-bottom transmission assembly; 211-first motor; 212-transmission wheel; 213-transmission rod; 214-anti-slip transmission roller; 220-top transmission assembly; 221-positioning plate; 222-support plate; 223-second motor; 224-screw rod; 225-transmission frame; 226-connecting block; 227-second transmission rod; 228-lower pressure roller. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1 and Figure 2 The utility model provides a technical solution: a steel structure bending device, including
[0026] The mounting assembly 110 includes a bottom plate 111, and both ends of the bottom plate 111 are fixedly connected to the side mounting plates 112; the bending mechanism 200, the bending mechanism 200 includes a bottom transmission assembly 210 and a top transmission assembly 220, the bottom transmission assembly 210 includes a transmission rod 213, and both ends of the transmission rod 213 are limited and rotatably installed between the two side mounting plates 112, and the transmission rod 213 is located on both sides of the bottom of the side mounting plates 112, and the top transmission assembly 220 includes a second transmission rod 227, and the two ends of the second transmission rod 227 are slidably installed up and down above the middle of the side mounting plates 112, and the second transmission rod 227 is located above the middle of the two transmission rods 213. The bottom transmission assembly 210 is used to transmit the steel structure and cooperate with the top transmission assembly 220 to press down to bend the steel structure, which is convenient for continuous bending and can be bent at the appropriate position as needed to improve the bending efficiency.
[0027] See also Figure 3 and Figure 4 The mounting assembly 110 further includes support rods 114, which are fixedly mounted on both sides of the side mounting plate 112. A placement plate 115 is positioned above the support rods 114. Grooves that match the support rods 114 are provided at both ends of the bottom of the placement plate 115. The placement plate 115 is used to support the steel structure, making it convenient to support long steel structures. When bending, a lower pressure plate can be set above the support rods 114. The two ends of the lower pressure plate are mounted on the side mounting plate 112 above the support rods 114 through a cylinder or a hydraulic cylinder. The lower pressure plate is used to prevent the steel structure from tilting at both ends when bending.
[0028] The bottom transmission assembly 210 also includes a transmission wheel 212 and a first motor 211. One end of the transmission rod 213 passes through the side mounting plate 112. The transmission wheel 212 is fixedly connected to the transmission rod 213 and the end of the first motor 211. The bottom of the first motor 211 is fixedly mounted with a side bottom plate 113, and the side bottom plate 113 is fixedly mounted on one side of the side mounting plate 112. The three transmission wheels 212 are connected by a chain drive sleeve. The first motor 211 drives one transmission wheel 212 to rotate. At this time, one transmission wheel 212 cooperates with the chain or belt to drive the other two, causing the transmission rod 213 to rotate. The ends of the transmission rod 213 are respectively connected to the side mounting plate 112 for limited rotation through bearings. The outside of the transmission rod 213 is fixedly sleeved with an anti-skid transmission roller 214, which is used to drive the steel structure forward.
[0029] The top transmission assembly 220 also includes a support plate 222 and a connecting block 226. The support plate 222 is fixedly connected to a positioning plate 221 at each end. The positioning plates 221 are fixedly mounted on the top of the side mounting plate 112. The second transmission rod 227 is fixedly mounted on the middle portion of the connecting block 226 for limited rotation. The middle portion of the side mounting plate 112 has a groove, and the connecting block 226 is fixedly mounted in the groove of the side mounting plate 112 for limited sliding. The top of the connecting block 226 is fixedly connected to a transmission frame 225. The middle portion of the transmission frame 225 is connected to a screw rod 224 for limited rotation. The top portion of the screw rod 224 is fixedly connected to the positioning plate 221. The middle portion of the support plate 222 is fixedly mounted to a second motor 223. The output shaft of the second motor 223 is connected to the screw rod 224. The second motor 223 is a dual-output motor. The two output shafts of the second motor 223 and the top portion of the screw rod 224 are each equipped with bevel gears, and the two sets of bevel gears mesh. The connecting block 226 is H-shaped, and the connecting block 226 is limited and slidably engaged in the groove of the side mounting plate 112. The transmission frame 225 is N-shaped, and the screw rod 224 is connected to the top of the transmission frame 225. The second motor 223 drives the two screw rods 224 respectively. The screw rod 224 will drive the transmission frame 225 to move the transmission frame 225 up and down. The up and down movement of the transmission frame 225 drives the connecting block 226 to move up and down to press down the steel structure. At the same time, the screw rod 224 and the transmission frame 225 are upper and lower transmission components, which can be replaced with other hydraulic transmissions. The screw rod 224 drives its distance for easy control.
[0030] Working principle: The steel structure to be bent is placed on the placement plate 115, and the steel structure is in contact with the anti-skid transmission roller 214. At this time, the first motor 211 cooperates with the transmission wheel 212 to drive the two sets of anti-skid transmission rollers 214 to rotate, and the anti-skid transmission rollers 214 drive the steel structure to be transported. If a part of the steel structure needs to be bent, the second motor 223 is controlled, and the second motor 223 drives the screw rods 224 on both sides to rotate. At this time, the two sets of screw rods 224 drive the transmission frame 225 to drive the connecting block 22 6 performs synchronous up and down displacement. At this time, the lower pressure roller 228 moves downward to squeeze the steel structure. The downward pressure distance of the lower pressure roller 228 is adjusted as needed. (At this time, the positioning plate 221 can bend back and forth alternately to make the bending angle more gentle. At the same time, the positioning plate 221 can stop rotating, so that the lower pressure roller 228 directly presses down to bend the steel structure.) After bending, the second motor 223 drives the lower pressure roller 228 to move upward, and the positioning plate 221 continues to drive the steel structure to move, and bends again at the appropriate position.
[0031] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A steel structure bending device, characterized in that: include An installation assembly, the installation assembly comprising a base plate, both ends of the base plate being fixedly connected to side installation plates; The bending mechanism includes a bottom transmission assembly and a top transmission assembly. The bottom transmission assembly includes a transmission rod. The two ends of the transmission rod are limitedly rotated and installed between the two side mounting plates. The transmission rod is located on both sides of the bottom of the side mounting plate. The top transmission assembly includes a second transmission rod. The two ends of the second transmission rod are slidably installed above the middle of the side mounting plate. The second transmission rod is located above the middle of the two transmission rods.
2. A steel structure bending device according to claim 1, characterized in that: The mounting assembly further comprises support rods, which are respectively fixedly mounted on both sides of the side mounting plate, and the upper limit clamps of the support rods are connected with a placement plate.
3. A steel structure bending device according to claim 2, characterized in that: Grooves matching with the support rods are respectively formed at both ends of the bottom of the placement plate.
4. The steel structure bending device according to claim 1, characterized in that: The bottom transmission assembly also includes a transmission wheel and a first motor. One end of the transmission rod passes through the side mounting plates respectively. The transmission wheels are fixedly connected to the transmission rod and the end of the first motor respectively. A side bottom plate is fixedly installed at the bottom of the first motor. The side bottom plate is fixedly installed on one side of the side mounting plate. The three transmission wheels are connected via a chain transmission sleeve.
5. A steel structure bending device according to claim 4, characterized in that: The ends of the transmission rod are respectively connected to the side mounting plates for limited rotation via bearings.
6. The steel structure bending device according to claim 4, characterized in that: The outside of the transmission rod is fixedly sleeved with an anti-skid transmission roller.
7. The steel structure bending device according to claim 1, characterized in that: The top transmission assembly also includes a support plate and a connecting block, the two ends of the support plate are respectively fixedly connected to the positioning plates, the positioning plates are respectively fixedly installed on the top of the side mounting plates, the two ends of the second transmission rod are respectively limited and rotated and installed in the middle of the connecting block, the middle of the side mounting plate is provided with a groove, and the connecting block is limited and slidably installed in the groove of the side mounting plate.
8. A steel structure bending device according to claim 7, characterized in that: The top of the connecting block is fixedly connected to a transmission frame, the middle of the transmission frame is transmission-connected to a screw rod, the top of the screw rod is respectively connected to the positioning plate for limited rotation, the middle of the support plate is fixedly installed with a second motor, and the output shaft of the second motor is respectively transmission-connected to the screw rod.
9. A steel structure bending device according to claim 8, characterized in that: The second motor is a dual-output shaft motor, and bevel gears are respectively installed on the two output shafts of the second motor and the top of the screw rod, and the two sets of bevel gears are meshed.
10. The steel structure bending device according to claim 8, characterized in that: The connecting block is H-shaped, and the connecting block is limitedly slidably engaged in the groove of the side mounting plate. The transmission frame is N-shaped, and the screw rod is transmission-connected to the top of the transmission frame.