Metal smelting planetary gravity casting lead liquid distribution device

Through the metal smelting planetary gravity cast lead liquid distribution device with synchronous transmission during the lead ingot casting process, the problem of lead liquid waste is solved, and the precise assembly and cost saving of lead liquid is achieved.

CN223264789UActive Publication Date: 2025-08-26JIANGSU TIANNENG RESOURCES RECYCLING TECH CO LTD
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Patent Information

Application Number
CN202422524054.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-26
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

During the casting of lead ingots, the continuous flow of lead liquid in the lead liquid conveying pipe causes part of the lead liquid to be poured onto the top of the partition between adjacent molding molds, causing waste and increasing production costs.

Method used

A metal smelting planetary gravity cast lead liquid distribution device is designed. A distributor is equipped with multiple shunt tubes distributed in a circumferential array. The distance of adjacent shunt tubes matches the width of the molding mold. The distributor moves synchronously with the conveying chain to ensure accurate distributing of lead liquid.

Benefits of technology

Effectively reduce lead liquid waste, save production costs, and achieve accurate distribution of lead liquid through synchronous transmission and diverter pipe design.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of lead ingot casting, and discloses a metal smelting planetary gravity casting lead liquid distribution device which comprises a machine frame, two conveying chains which are located on the two sides of the upper end of the machine frame and are parallel to each other, and a distributor which is located above one conveying chain and is rotationally connected with the machine frame. A plurality of forming molds are sequentially arranged between the two conveying chains in the conveying direction, a driving assembly for driving the distributor to rotate is connected to the distributor, the driving assembly is in transmission connection with the conveying chains, the distributor is of a horizontal hollow cylinder structure, and a plurality of flow dividing pipes which are distributed in a circumferential array mode and incline towards the outer side of the circumference are arranged on the side, facing the forming molds, of the distributor; the distance between every two adjacent flow dividing pipes is matched with the width of each forming mold. According to the utility model, the forming die and the distributor are synchronously driven by the conveying chain, so that the forming die and the distributor can synchronously move at a constant speed, and lead liquid in the distributor is subpackaged by the bottommost shunting pipe, so that the waste of the lead liquid is effectively avoided, and the cost is saved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of lead ingot casting, and in particular relates to a planetary gravity casting lead liquid distribution device for metal smelting. Background Art

[0002] During the lead ingot casting process, the molten lead liquid needs to be divided into several forming molds. The several forming molds are arranged in sequence between two conveyor chains on a conveyor frame. A motor drives the two conveyor chains in a circular transmission and drives the forming molds to move. The lead liquid is then poured into each forming mold through a lead liquid conveying pipe located above the conveyor chain on one side. Since the lead liquid in the lead liquid conveying pipe is in continuous flow, some of the lead liquid will be poured onto the top of the partition between two adjacent forming molds, resulting in waste of lead liquid. This part of the lead liquid needs to be recycled and reprocessed, increasing production costs. Therefore, it is urgently necessary to propose a metal smelting planetary gravity casting lead liquid distribution device to solve this technical problem. Utility Model Content

[0003] In response to the deficiencies in the background technology, the utility model provides a planetary gravity casting lead liquid distribution device for metal smelting. The distributor is provided with a plurality of diversion pipes distributed in a circular array. The distance between two adjacent diversion pipes matches the width of each forming mold, and the rotation of the distributor is synchronized with the movement speed of the forming mold, thereby ensuring the accurate packaging of the lead liquid, reducing the waste of the lead liquid, and saving costs.

[0004] To achieve the above objectives, the technical solutions of this utility model are as follows:

[0005] A planetary gravity casting lead liquid distribution device for metal smelting, characterized in that it includes: a frame, two conveyor chains located on both sides of the upper end of the frame and parallel to each other, a distributor located above one of the conveyor chains and rotatably connected to the frame, a number of forming molds are arranged in sequence between the two conveyor chains along the conveying direction, the distributor is connected to a drive assembly for driving its rotation, the drive assembly is transmission-connected to the conveyor chain, the distributor is a horizontal hollow cylindrical structure, and a plurality of diversion pipes distributed in a circular array and inclined to the outside of the circumference are provided on the side facing the forming mold, the distance between two adjacent diversion pipes matches the width of each forming mold, the other side of the distributor is provided with an end cover with a liquid inlet in the middle, and one side of the liquid inlet is provided with a liquid inlet pipe connected to the inside of the distributor.

[0006] Preferably, the frame is rotatably connected to two pressure wheels for supporting the distributor, and the two pressure wheels are symmetrically distributed on both sides of the bottom of the distributor.

[0007] Preferably, the drive assembly includes a drive shaft, a sprocket and a mounting seat, one end of the drive shaft is connected to the distributor, and the other end is rotatably connected to the mounting seat provided on the frame, and the sprocket is provided on the drive shaft and is transmission-connected to a conveyor chain away from the distributor.

[0008] Preferably, the driving shaft includes a driven shaft, a driving shaft and a universal coupling, the driving shaft is connected to the universal coupling, and the universal coupling is connected to the driven shaft.

[0009] Preferably, the universal coupling includes a connecting seat, a movable cover and a ball head, a cavity with a semicircular vertical cross-section is provided inside the connecting seat, an arc-shaped groove matching the ball head is provided on one side of the movable cover and is threadedly connected to the connecting seat, and a through hole is opened in the middle of the other side, the diameter of the through hole is smaller than the diameter of the ball head, the ball head is arranged in the cavity and the groove, and the side away from the cavity is embedded in the through hole and connected to the driving shaft.

[0010] Preferably, the driving shaft includes a first shaft rod, a second shaft rod and a plug-in sleeve, one end of the first shaft rod is connected to the ball head, and the other end surface is provided with a limit strip, one end of the second shaft rod is connected to the sprocket, and the other end is connected to the plug-in sleeve, and the inside of the plug-in sleeve is provided with a limit groove that cooperates with the limit strip.

[0011] Compared with the prior art, the present invention has the following beneficial effects:

[0012] (1) The utility model utilizes a conveyor chain to synchronously drive the forming die and the distributor, so that the two maintain synchronous and uniform motion. The lead liquid in the distributor is divided and packaged by the lowest diversion pipe, which effectively avoids the waste of lead liquid and thus saves costs;

[0013] (2) The utility model can effectively avoid the situation where the distributor and the sprocket are not on the same central axis during the installation process and thus suffer from unstable movement by adding a universal coupling, and the universal coupling can be freely disassembled and assembled, and is easy to use;

[0014] (3) The drive shaft of the utility model is assembled from multiple parts, which is easy to disassemble and assemble, convenient for maintenance, and highly practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Other features, objects and advantages of the present invention will become more apparent from the detailed description of non-limiting embodiments made with reference to the following drawings.

[0016] Figure 1 This is a schematic diagram of the structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the connection structure of the distributor, drive shaft and sprocket of the utility model;

[0018] Figure 3This is a schematic cross-sectional view of the universal coupling of the present invention;

[0019] Figure 4 This is a schematic diagram of the assembly structure of the first shaft and the second shaft of the utility model;

[0020] In the figure: 1, frame, 2, conveyor chain, 3, distributor, 4, forming mold, 5, diverter pipe, 6, end cover, 601, liquid inlet, 7, liquid inlet pipe, 8, pressure wheel, 9, drive shaft, 901, driven shaft, 902, driving shaft, 9021, first shaft, 90211, limit strip, 9022, second shaft, 9023, plug sleeve, 90231, limit groove, 903, universal coupling, 9031, connecting seat, 90311, cavity, 9032, movable cover, 90321, arc slot, 90322, through hole, 9033, ball head, 10, sprocket, 11, mounting seat. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0022] In the description of the present invention, it should be understood that the terms "middle", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0023] In this utility model, unless otherwise specified or limited, the terms "disposed," "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed or detachable connections, mechanical connections, direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.

[0024] like Figure 1As shown, a planetary gravity casting lead liquid distribution device for metal smelting includes a frame 1, two conveyor chains 2 located on both sides of the upper end of the frame and parallel to each other, and a distributor 3 located above one of the conveyor chains and rotatably connected to the frame. A number of forming molds 4 are arranged in sequence between the two conveyor chains along the conveying direction. The conveyor chain is driven by a motor, and its circular transmission drives the forming molds forward. The distributor is connected to a driving component that drives it to rotate. The driving component is connected to the conveyor chain. The conveyor chain drives the distributor to rotate synchronously through the driving component, so that the diversion pipe and the forming mold are matched one by one to realize the packaging of the lead liquid. Figure 2 As shown, the distributor is a horizontal hollow cylindrical structure, and a plurality of diverter pipes 5 distributed in a circular array and inclined toward the outside of the circumference are provided on the side facing the forming mold. The distance between two adjacent diverter pipes matches the width of each forming mold. The number of diverter pipes in this embodiment is eight. An end cover 6 with a liquid inlet 601 in the middle is provided on the other side of the distributor. A liquid inlet pipe 7 connected to the inside of the distributor is provided on one side of the liquid inlet. The diameter of the liquid inlet pipe is smaller than the inner diameter of the liquid inlet. The molten lead enters the distributor through the liquid inlet pipe. Two pressure wheels 8 for supporting the distributor are rotatably connected to the frame. The two pressure wheels are symmetrically distributed on both sides of the bottom of the distributor. The distributor is placed on the two pressure wheels, and the distributor is driven to rotate at the upper end of the two pressure wheels by the transmission chain through the drive assembly. The two pressure wheels can effectively ensure the stability of the distributor's rotation.

[0025] Combine Figure 1 and Figure 2 As shown, the drive assembly includes a drive shaft 9, a sprocket 10 and a mounting seat 11. One end of the drive shaft is connected to the distributor, and the other end is rotatably connected to the mounting seat provided on the frame. The sprocket is provided on the drive shaft and is connected to the conveying chain away from the distributor, so that the rotation speed of the distributor is synchronized with the conveying speed of the forming mold. The drive shaft includes a driven shaft 901, a driving shaft 902 and a universal coupling 903. The driving shaft is connected to the universal coupling, and the universal coupling is connected to the driven shaft. The setting of the universal coupling can effectively avoid the situation where the distributor and the sprocket are not on the same central axis during installation, resulting in unstable transmission. Figure 3As shown, the universal coupling includes a connecting seat 9031, a movable cover 9032 and a ball head 9033. The interior of the connecting seat is provided with a cavity 90311 with a semicircular vertical cross-section. One side of the movable cover is provided with an arc-shaped groove 90321 that matches the ball head and is threadedly connected to the connecting seat. A through hole 90322 is opened in the middle of the other side. The diameter of the through hole is smaller than the diameter of the ball head and larger than the diameter of the driving shaft. The ball head is provided in the cavity and the groove, and the side away from the cavity is embedded in the through hole and connected to the driving shaft. The movable cover and the connecting seat are detachable, which is convenient for the installation of the universal coupling. When the movable cover is not completely tightened, the ball head can rotate and swing freely in the cavity and the arc-shaped groove to achieve universal adjustment. In order to further facilitate the disassembly and assembly of the drive shaft, the driven shaft and the distributor are connected by screw assembly, combined with Figure 4 As shown, the active shaft includes a first shaft rod 9021, a second shaft rod 9022 and a plug-in sleeve 9023. One end of the first shaft rod is connected to the ball head, and a limit strip 90211 is provided on the surface of the other end. One end of the second shaft rod is connected to the sprocket, and the other end is connected to the plug-in sleeve. A limit groove 90231 is provided inside the plug-in sleeve to cooperate with the limit strip. The first shaft rod and the plug-in sleeve can be plugged in to achieve disassembly and assembly, and the operation is simple and convenient.

[0026] The working principle of this utility model is as follows:

[0027] like Figures 1 to 4 As shown, the lead liquid is transported to the distributor 3 by the liquid inlet pipe 7 at a constant flow rate, so that the liquid level of the lead liquid in the distributor 3 is maintained at a constant height, that is, the inflow of the lead liquid in the distributor 3 is balanced with the flow rate. When the conveyor chain 2 is transporting the forming mold 4, the distributor 3 rotates synchronously, and the diverter pipe 5 and the forming mold 4 correspond one to one to transport the lead liquid. When any forming mold 4 is located directly below the distributor 3, only one diverter pipe 5 has lead liquid flowing out and pours the lead liquid into the forming mold 4, and the diverter pipe 5 is located directly below the distributor 3; when the partition between two adjacent forming molds 4 is located directly below the distributor 5, the two diverter pipes 5 on both sides of the partition discharge liquid synchronously, thereby effectively ensuring the accurate packaging of the lead liquid, reducing the waste of lead liquid, and saving costs.

[0028] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that come within the meaning and range of equivalents of the claims be included in the present invention.

Claims

1. A planetary gravity casting lead liquid distribution device for metal smelting, characterized by: It includes a frame, two conveyor chains located on both sides of the upper end of the frame and parallel to each other, and a distributor located above one of the conveyor chains and rotatably connected to the frame. Several forming molds are arranged in sequence between the two conveyor chains along the conveying direction. The distributor is connected to a driving assembly that drives its rotation, and the driving assembly is transmission-connected to the conveyor chain. The distributor is a horizontal hollow cylindrical structure, and a plurality of diversion pipes distributed in a circular array and inclined to the outside of the circumference are provided on the side facing the forming mold. The distance between two adjacent diversion pipes matches the width of each forming mold. An end cover with a liquid inlet in the middle is provided on the other side of the distributor, and a liquid inlet pipe connected to the inside of the distributor is provided on one side of the liquid inlet.

2. A planetary gravity casting lead liquid distribution device for metal smelting according to claim 1, characterized in that: The frame is rotatably connected to two pressure wheels for supporting the distributor, and the two pressure wheels are symmetrically distributed on both sides of the bottom of the distributor.

3. The planetary gravity casting lead liquid distribution device for metal smelting according to claim 1, characterized in that: The driving assembly includes a driving shaft, a sprocket and a mounting seat. One end of the driving shaft is connected to the distributor, and the other end is rotatably connected to the mounting seat provided on the frame. The sprocket is provided on the driving shaft and is transmission-connected to a conveyor chain away from the distributor.

4. A planetary gravity casting lead liquid distribution device for metal smelting as claimed in claim 3, characterized in that: The driving shaft includes a driven shaft, a driving shaft and a universal joint, the driving shaft is connected to the universal joint, and the universal joint is connected to the driven shaft.

5. A planetary gravity casting lead liquid distribution device for metal smelting as claimed in claim 4, characterized in that: The universal coupling includes a connecting seat, a movable cover and a ball head. A cavity with a semicircular vertical cross-section is provided inside the connecting seat. An arc-shaped groove matching the ball head is provided on one side of the movable cover and is threadedly connected to the connecting seat. A through hole is opened in the middle of the other side. The diameter of the through hole is smaller than the diameter of the ball head. The ball head is arranged in the cavity and the groove, and the side away from the cavity is embedded in the through hole and connected to the driving shaft.

6. A planetary gravity casting lead liquid distribution device for metal smelting as claimed in claim 4, characterized in that: The driving shaft includes a first shaft rod, a second shaft rod and a plug-in sleeve. One end of the first shaft rod is connected to the ball head, and a limit strip is provided on the surface of the other end. One end of the second shaft rod is connected to the sprocket, and the other end is connected to the plug-in sleeve. A limit groove is provided inside the plug-in sleeve to cooperate with the limit strip.