Clamping device for shaft body machining

By designing a clamping device for shaft body processing that is suitable for different sizes and shapes, the problem of insufficient applicability of existing devices is solved, high-precision shaft body processing and simplified operation are achieved, and the application scope is expanded.

CN223265214UActive Publication Date: 2025-08-26YANGZHOU GAOYA PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202421714735.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-26
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing clamping devices for shaft body processing cannot adapt to shaft bodies of different sizes and shapes, resulting in insufficient clamping accuracy and complex operation, which limits the application range.

Method used

A clamping device including a base, a clamping mechanism and a limiting structure is designed to achieve stable clamping of the shaft body through the cylinder drive pulley and a limiting block, adapt to shaft bodies of different sizes and shapes, and ensure the consistency of the center line.

Benefits of technology

It improves the accuracy and efficiency of shaft body processing, expands the scope of application of clamping devices, simplifies the operation process, and reduces the time and cost of replacing clamps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of machining equipment, and particularly relates to a clamping device for shaft machining, which comprises a base, two groups of clamping mechanisms are fixedly arranged at the top of the base in a mirroring manner, each clamping mechanism comprises an air cylinder, a limiting plate is fixedly mounted at the top end of each air cylinder, and a moving rod is movably mounted on the inner side of each limiting plate. A triangular block is arranged in the middle of the moving rod, a mounting assembly is fixedly mounted at the top of the moving rod, pulleys are mounted in the mounting assembly in an embedded mode, limiting blocks are fixedly mounted on the two sides of the moving rod, clamping blocks are mounted on one sides of the limiting blocks, the pulleys are mounted at the top end and the bottom end of each clamping block, and the pulleys are fixed through rotating rods. A supporting column is mounted on one side of the base, a second air cylinder is fixedly mounted on the bottom side of the top end of the supporting column, a motor is fixedly mounted at the output end of the second air cylinder, a fixing block is fixedly mounted at the output end of the motor, a mounting block is mounted at the bottom end of the fixing block, and a drill bit is mounted on the surface of the mounting block.
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Description

Technical Field

[0001] The utility model belongs to the technical field of mechanical processing equipment, in particular to a clamping device for shaft processing. Background Art

[0002] The application scenarios of a clamping device for shaft processing are mainly concentrated in mechanical manufacturing and processing industries, especially in fields requiring high-precision processing. Specifically, this clamping device is suitable for the processing of various shaft parts, including but not limited to turning, milling, and grinding.

[0003] The main task of the clamping device is to stably clamp the shaft to ensure that it maintains a precise position and posture during the processing process. This plays a vital role in ensuring processing accuracy, improving production efficiency, and reducing scrap rates. The clamping device is also suitable for automated production lines and can be used in conjunction with CNC machine tools, robots and other equipment to achieve automated processing of shaft parts, which can further improve production efficiency, reduce manual intervention, and reduce operational difficulty and safety hazards.

[0004] Although a clamping device for shaft processing plays an important role in mechanical manufacturing and processing industries, it still has some defects. Different shaft sizes and shapes may require specific clamping devices, which increases manufacturing costs and the time for replacing fixtures. In addition, the clamping device is not suitable for shafts of certain special shapes, which limits its scope of application. Utility Model Content

[0005] In order to make up for the shortcomings of the existing clamping device for shaft processing, solve the problem of insufficient clamping range during the clamping process, solve the problem of insufficient precision of the clamping mechanism in clamping different shafts during shaft processing, and also simplify the complexity of operation during use.

[0006] In order to make up for the safety problems of the existing technology, the technical solution adopted by the utility model to solve its technical problems is: a clamping device for shaft processing, including a base, two sets of clamping mechanisms are fixedly arranged on the top of the base in a mirror-image manner, the clamping mechanism includes a cylinder, a limit plate is fixedly installed on the top of the cylinder, the limit plate is fixed by a limit screw, a moving rod is movably installed on the inner side of the limit plate, a triangular block is provided in the middle of the moving rod, a mounting assembly is fixedly installed on the top of the moving rod, a middle pulley is embedded in the mounting assembly, limiting blocks are fixedly installed on both sides of the moving rod, a clamping block is installed on one side of the limit block, pulleys are installed on the top and bottom ends of the clamping block, and the pulley is fixed by a rotating rod.

[0007] Preferably, a support column is installed on one side of the base, a second cylinder is fixedly installed on the bottom side of the top end of the support column, a motor is fixedly installed on the output end of the second cylinder, a fixed block is fixedly installed on the output end of the motor, a mounting block is installed on the bottom end of the fixed block, and a drill bit is installed on the surface of the mounting block.

[0008] Preferably, U-shaped fixing plates are installed on both sides of the base, the mounting components on both sides are coaxial, and the two sets of clamping blocks are arranged in a mirror image. The mounting components of the U-shaped fixing plates on both sides are coaxial to ensure that the center points of the shaft are consistent during the clamping process.

[0009] Preferably, the limiting plate and the triangular block are located on the same plane, and the triangular block and the limiting block are located on the same plane, and the triangular block and the limiting block are on the same plane for limiting the sinking size of the fixing rod.

[0010] The beneficial effects of the present invention are as follows: through the structural design of the clamping mechanism, the pulleys provided can adapt to shafts of different sizes and shapes, and the limit blocks provided in mirror images on both sides can ensure that the center line of the shaft remains consistent during shaft processing, thereby improving the accuracy of shaft processing. At the same time, the center wheel also plays a role in fixing the shaft, thereby expanding the scope of use of the clamping mechanism. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of this application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. In the drawings:

[0012] Figure 1 It is an overall three-dimensional picture;

[0013] Figure 2 It is the overall front view;

[0014] Figure 3 It is an overall side view;

[0015] Figure 4 is an enlarged view of the clamping structure;

[0016] Legend:

[0017] 1. Base; 2. Cylinder; 3. U-shaped fixing plate; 4. Limit screw; 5. Limit plate; 6. Moving rod; 7. Fixing screw; 8. Clamping block; 9. Pulley; 901, middle pulley; 10. Support column; 11. Second cylinder; 12. Motor; 13. Fixing block; 14. Mounting block; 15. Drill bit; 16. Rotating rod; 17. Mounting assembly; 18. Limit block; 19. Triangular block. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Specific examples are given below.

[0020] See also Figures 1-4 The utility model provides a clamping device for shaft processing, including a base 1, two sets of clamping mechanisms are fixedly arranged on the top of the base 1 in a mirror image, the clamping mechanism includes a cylinder 2, a limit plate 5 is fixedly installed on the top of the cylinder 2, the limit plate 5 is fixed by a limit screw 4, a moving rod 6 is movably installed inside the limit plate 5, a triangular block 19 is provided in the middle of the moving rod 6, a mounting assembly 17 is fixedly installed on the top of the moving rod 6, a middle pulley 901 is embedded in the mounting assembly 17, and two fixed rods are fixed on both sides of the moving rod 6. A limit block 18 is installed on one side of the limit block 18, and a pulley 9 is installed on the top and bottom ends of the clamping block 8. The pulley 9 is fixed by a rotating rod 16. During operation, the output end of the cylinder 2 drives the moving rod to move upward. When the output end of the cylinder 2 lifts the pulley 9 and reaches the maximum angle, it is the maximum clamping angle of the clamping mechanism. When an object is clamped, the pulleys at the top and bottom ends of the clamping block 8 slide on the triangular block 19 to expand the clamping angle. When the clamped shaft is completely clamped, the heights of the left and right sides are consistent, and the clamped shaft is concentric.

[0021] Furthermore, a support column 10 is installed on one side of the base 1, and a second cylinder 11 is fixedly installed on the bottom side of the top of the support column 10, and a motor 12 is fixedly installed on the output end of the second cylinder 11, and a fixed block 13 is fixedly installed on the output end of the motor 12, and a mounting block 14 is installed on the bottom end of the fixed block 13, and a drill bit 15 is installed on the surface of the mounting block 14. During operation, when the shaft body needs to be processed, the second cylinder 11 pushes the motor 12 to move downward, and the drill bit driven by the rotation of the output end of the motor 12 rotates downward to contact the shaft body to process the shaft body.

[0022] Furthermore, U-shaped fixing plates 3 are installed on both sides of the base, the mounting components on both sides are coaxial, the two groups of clamping blocks are arranged in a mirror image, and the mounting components of the U-shaped fixing plates 3 on both sides are coaxial.

[0023] Furthermore, the limit plate 5 and the triangular block 19 are located on the same plane, and the triangular block 19 and the limit block 18 are located on the same plane. During operation, the weight of the shaft will be transmitted to the moving rod 6, and the moving rod 6 sinks and drives the triangular block 19 to move downward. The setting of the limit block 5 is to limit the maximum clamping angle.

[0024] Working principle: The output end of the cylinder 2 drives the moving rod to move upward. When the output end of the cylinder 2 lifts the pulley 9 and reaches the maximum angle, it is the maximum clamping angle of the clamping mechanism. When an object is clamped, the pulleys at the top and bottom ends of the clamping block 8 slide on the triangular block 19 to expand the clamping angle. When the clamped shaft is completely clamped, the heights of the left and right sides are consistent, and the clamped shaft is concentric. When the shaft needs to be processed, the weight of the shaft will be transferred to the moving rod 6, and the moving rod 6 sinks and drives the triangular block 19 to move downward. The second cylinder 11 pushes the motor downward, and the output end of the motor 12 rotates to drive the mounting block 14 to rotate. The rotation of the mounting block 14 drives the drill bit 15 to rotate downward to contact the shaft to process the shaft.

[0025] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A clamping device for shaft processing, characterized in that: The invention comprises a base (1), wherein two groups of clamping mechanisms are fixedly arranged on the top of the base (1) in a mirror-image manner, and the clamping mechanism comprises a cylinder (2), a limit plate (5) is fixedly installed on the top of the cylinder (2), the limit plate (5) is fixed by a limit screw (4), a moving rod (6) is movably installed inside the limit plate (5), a triangular block (19) is arranged in the middle of the moving rod (6), a mounting assembly (17) is fixedly installed on the top of the moving rod (6), a middle pulley (901) is embedded in the mounting assembly (17), and a limit block (18) is fixedly installed on both sides of the moving rod (6), a clamping block (8) is installed on one side of the limit block (18), a pulley (9) is installed on the top and bottom ends of the clamping block (8), and the pulley (9) is fixed by a rotating rod (16).

2. A clamping device for shaft processing according to claim 1, characterized in that: A support column (10) is installed on one side of the base (1); a second cylinder (11) is fixedly installed on the bottom side of the top end of the support column (10); a motor (12) is fixedly installed on the output end of the second cylinder (11); a fixed block (13) is fixedly installed on the output end of the motor (12); a mounting block (14) is installed on the bottom end of the fixing block (13); and a drill bit (15) is installed on the surface of the mounting block (14).

3. The clamping device for shaft processing according to claim 1, characterized in that: U-shaped fixing plates (3) are installed on both sides of the base (1).

4. The clamping device for shaft processing according to claim 1, characterized in that: The mounting components (17) on both sides are coaxial.

5. The clamping device for shaft processing according to claim 1, characterized in that: The limiting plate (5) and the triangular block (19) are located on the same plane, and the triangular block (19) and the limiting block (18) are located on the same plane.

6. The clamping device for shaft processing according to claim 1, characterized in that: The clamping blocks (8) are in two groups and are arranged in a mirror image.