Multi-gradient magnetic mud adsorption device

Abstract

The utility model discloses a multi-gradient magnetic mud adsorption device which comprises a rack, a magnetic mud adsorption assembly, an electric cabinet and a driving assembly are fixed on the rack, the magnetic mud adsorption assembly comprises a box body, a rotating shaft is rotatably connected in the box body, the driving assembly is fixed with the rotating shaft, a magnetic drum group is fixed on the rotating shaft, and the magnetic drum group is connected with the electric cabinet. The magnetic drum group comprises at least one electromagnetic coil type magnetic drum and at least one permanent magnet magnetic drum, the electric control box is used for adjusting the magnetic field of the electromagnetic coil type magnetic drum, a magnetic mud conveying assembly is fixed in the box body, the magnetic mud conveying assembly is connected with the magnetic drum group, and the magnetic mud conveying assembly is used for conveying magnetic mud adsorbed by the magnetic drum out of the box body; the device has the advantages that multi-gradient magnetic fields can synergistically adsorb magnetic mud, so that the adsorption range is expanded, and the filtering precision is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cutting fluid purification, in particular to a multi-gradient magnetic mud adsorption device. Background Art

[0002] During the machining process, a large amount of cutting fluid is used to reduce friction, dissipate heat and remove chips. During the circulation process, these cutting fluids are inevitably mixed with magnetic particles such as iron filings and other impurities and colloidal substances, forming magnetic mud with complex composition. The accumulation of magnetic mud will not only block the pipeline and accelerate equipment wear, but also seriously affect the performance of the cutting fluid. Therefore, it is very important to filter and remove the magnetic mud in the cutting fluid efficiently and reliably. The existing magnetic mud filter generates a magnetic field through a magnetic drum to adsorb magnetic particles in the cutting fluid. However, the generated magnetic field strength is single and cannot adsorb magnetic particles of different particle sizes or magnetic susceptibility. It is also impossible to achieve adsorption and filtration of other non-magnetic impurities in the magnetic mud. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a multi-gradient magnetic mud adsorption device, which can realize the coordinated adsorption of magnetic mud by multi-gradient magnetic fields, thereby expanding the adsorption range and improving the filtering accuracy.

[0004] The technical solution adopted by the present invention to solve the above-mentioned technical problems is: a multi-gradient magnetic mud adsorption device, including a frame, on which a magnetic mud adsorption component, an electrical control box and a drive component are fixed, the magnetic mud adsorption component includes a box body, a rotating shaft is rotatably connected to the box body, the drive component is fixed to the rotating shaft, a magnetic drum group is fixed on the rotating shaft, the magnetic drum group includes at least one electromagnetic coil type magnetic drum and at least one permanent magnet magnetic drum, the electrical control box is used to adjust the magnetic field size of the electromagnetic coil type magnetic drum, a magnetic mud conveying component is fixed in the box body, the magnetic mud conveying component is connected to the magnetic drum group, and the magnetic mud conveying component is used to send the magnetic mud adsorbed by the magnetic drum out of the box body.

[0005] Furthermore, the permanent magnet material used in the permanent magnet drum is neodymium iron boron permanent magnet or samarium cobalt permanent magnet.

[0006] Furthermore, the driving assembly includes a driving motor and a motor base fixed on the frame, the driving motor is fixed on the motor base, and the output shaft of the driving motor is fixed to the rotating shaft.

[0007] Furthermore, the magnetic mud conveying assembly includes a fixed shaft fixed inside the box body, and a plurality of rollers are rotatably mounted on the fixed shaft. The number of the rollers is the same as the number of magnetic drums in the magnetic drum group. The rollers are installed one-to-one at the upper ends of the electromagnetic coil magnetic drum and the permanent magnet magnetic drum. A plurality of discharge channels are integrally provided in the box body, and the inlet ends of the discharge channels are connected one-to-one with the rollers, and the outlet ends are located on the outer surface of the box body. The discharge channels are inclined in the direction of the outlet ends.

[0008] Furthermore, a collecting channel is fixed on the outer surface of the box body, and the outlet ends of the plurality of discharge channels are all located above the collecting channel.

[0009] Furthermore, the magnetic drum assembly includes four electromagnetic coil magnetic drums and one neodymium iron boron permanent magnet magnetic drum.

[0010] Furthermore, an inlet channel and an outlet channel are provided on the outer surface of the box body, and the inlet channel and the outlet channel are used for the inflow and outflow of cutting fluid.

[0011] Compared with the existing technology, the advantages of the utility model are that an adjustable electromagnetic coil drum is used to achieve rapid pre-adsorption of strong magnetic particles, and the permanent magnet drum deeply captures weak magnetic colloids to form a multi-gradient magnetic field, which expands the adsorption range and improves the filtration accuracy; the magnetic drum group rotates with the rotating shaft to adsorb magnetic mud, and the upper roller synchronously presses the magnetic mud and transports it to the collection channel through the discharge channel, eliminating the traditional shutdown and flushing link, realizing continuous operation and improving efficiency; the current size is adjusted by the electrical control box to control the electromagnetic field strength, so that the equipment can flexibly adapt to magnetic muds of different concentrations. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a front view schematic diagram of the three-dimensional structure of the utility model;

[0013] Figure 2 It is a schematic back view of the three-dimensional structure of the utility model;

[0014] Figure 3 This is a schematic diagram of the internal structure of the box of the present utility model;

[0015] Figure 4 It is a cross-sectional view of the magnetic mud adsorption component of the present invention. DETAILED DESCRIPTION

[0016] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0017] like Figure 1-4As shown, a multi-gradient magnetic mud adsorption device includes a frame 1, on which a magnetic mud adsorption component 2, an electric control box 3 and a drive component 4 are fixed. The magnetic mud adsorption component 2 includes a box body 21, and the outer surface of the box body 21 is provided with an inlet channel 25 and an outlet channel 26. The inlet channel 25 and the outlet channel 26 are used for the inflow and outflow of cutting fluid. A rotating shaft 22 is rotatably connected in the box body 21, and a magnetic drum group is fixed on the rotating shaft 22. The magnetic drum group includes at least one electromagnetic coil magnetic drum 23 and at least one permanent magnet magnetic drum 24. The permanent magnetic material used by the permanent magnet magnetic drum 24 is neodymium iron boron permanent magnet or samarium cobalt permanent magnet; the drive component 4 includes a drive motor 41 and a motor base 42 fixed on the frame 1. The drive motor 41 is fixed on the motor base 42. The output shaft of the drive motor 41 is fixed to the rotating shaft 22. The electric control box 3 is used to adjust the electromagnetic coil magnetic drum 23, a magnetic field size is determined, and a magnetic mud transport assembly is fixed in the box 21, and the magnetic mud transport assembly is connected to the magnetic drum group. The magnetic mud transport assembly is used to send the magnetic mud adsorbed by the magnetic drum out of the box 21, and the magnetic mud transport assembly includes a fixed shaft 51 fixed inside the box 21, and a plurality of rollers 52 are rotatably mounted on the fixed shaft 51. The number of rollers 52 is the same as the number of magnetic drums in the magnetic drum group. The rollers 52 are mounted one-to-one on the upper ends of the electromagnetic coil magnetic drum 23 and the permanent magnet magnetic drum 24. A plurality of discharge channels 53 are integrally provided in the box 21, and the inlet ends 531 of the discharge channels 53 are connected one-to-one with the rollers 52, and the outlet ends 532 are located on the outer surface of the box 21. The discharge channels 53 are inclined along the direction of the outlet ends 532. The outer surface of the box 21 is fixed with collection channels 54, and the outlet ends 532 of the plurality of discharge channels 53 are all located above the collection channels 54.

[0018] The magnetic drum assembly in this embodiment includes four electromagnetic coil magnetic drums 23 and one NdFeB permanent magnet magnetic drum.

[0019] In this embodiment, the control of the magnetic field size of the electromagnetic coil drum 23 is achieved by using an existing control module.

[0020] Working process: cutting fluid carrying magnetic mud enters from the inlet channel 25, flows through the front electromagnetic coil drum 23, and the electric control box 3 adjusts to generate a strong magnetic field of 3T. The strong magnetic field quickly absorbs large magnetic particles and forms magnetic mud clusters on the surface of the electromagnetic coil drum 23. The cutting fluid treated by the electromagnetic coil drum 23 flows to the rear end neodymium iron boron permanent magnet drum. Neodymium iron boron permanent magnet is one of the permanent magnets with the strongest magnetic force at present. It can absorb weak magnetic colloidal particles in the cutting fluid and achieve deep adsorption. The clean cutting fluid after multi-gradient magnetic mud adsorption flows out from the outlet channel 26; the driving motor 41 drives the magnetic drum group to rotate through the rotating shaft 22. When the magnetic drum that absorbs magnetic mud rotates to the top, the roller 52 presses the magnetic mud. The magnetic mud enters the inlet end 531 of the connected discharge channel 53 as the magnetic drum rotates, and the magnetic mud slides into the collection channel 54 along the inclined discharge channel 53.

[0021] The protection scope of the present invention includes but is not limited to the above embodiments. The protection scope of the present invention is based on the claims. Any replacement, deformation, and improvement of the technology that can be easily thought of by technicians in this field fall within the protection scope of the present invention.

Claims

1. A multi-gradient magnetic mud adsorption device, characterized in that: It includes a frame, on which a magnetic mud adsorption component, an electric control box and a drive component are fixed. The magnetic mud adsorption component includes a box body, a rotating shaft is rotatably connected in the box body, the drive component is fixed to the rotating shaft, a magnetic drum group is fixed on the rotating shaft, the magnetic drum group includes at least one electromagnetic coil type magnetic drum and at least one permanent magnet magnetic drum, the electric control box is used to adjust the magnetic field size of the electromagnetic coil type magnetic drum, a magnetic mud transport component is fixed in the box body, the magnetic mud transport component is connected to the magnetic drum group, and the magnetic mud transport component is used to send the magnetic mud adsorbed by the magnetic drum out of the box body.

2. A multi-gradient magnetic mud adsorption device according to claim 1, characterized in that: The permanent magnet material used in the permanent magnet drum is neodymium iron boron permanent magnet or samarium cobalt permanent magnet.

3. The multi-gradient magnetic mud adsorption device according to claim 1, characterized in that: The driving assembly includes a driving motor and a motor base fixed on the frame, the driving motor is fixed on the motor base, and the output shaft of the driving motor is fixed to the rotating shaft.

4. The multi-gradient magnetic mud adsorption device according to claim 1, characterized in that: The magnetic mud conveying assembly includes a fixed shaft fixed inside the box body, and a plurality of rollers are rotatably mounted on the fixed shaft. The number of the rollers is the same as the number of magnetic drums in the magnetic drum group. The rollers are mounted one-to-one on the upper ends of the electromagnetic coil magnetic drum and the permanent magnet magnetic drum. A plurality of discharge channels are integrally provided in the box body. The inlet ends of the discharge channels are connected to the rollers one-to-one, and the outlet ends are located on the outer surface of the box body. The discharge channels are inclined in the direction of the outlet ends.

5. A multi-gradient magnetic mud adsorption device according to claim 4, characterized in that: The outer surface of the box body is fixed with a collecting channel, and the outlet ends of the plurality of discharge channels are all located above the collecting channel.

6. The multi-gradient magnetic mud adsorption device according to claim 2, characterized in that: The magnetic drum group includes four electromagnetic coil magnetic drums and a neodymium iron boron permanent magnet magnetic drum.

7. The multi-gradient magnetic mud adsorption device according to claim 1, characterized in that: An inlet channel and an outlet channel are provided on the outer surface of the box body, and the inlet channel and the outlet channel are used for the inflow and outflow of cutting fluid.

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