Valve rod end chamfering device

By designing the end chamfer device of the valve stem of the drive, clamping and grinding mechanism, the problems of low processing efficiency of valve stems and debris scattering in the prior art are solved, and efficient automated processing and environmental protection are achieved.

CN223265337UActive Publication Date: 2025-08-26WUHU HUAYI VALVE MFG
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Patent Information

Application Number
CN202422280468.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-19
Publication Date
2025-08-26
Estimated Expiration
2034-09-19

AI Technical Summary

Technical Problem

The existing valve stem end chamfer processing device can only hold one valve stem at a time, which increases the processing time and makes debris scattered during the processing process, which makes it difficult to clean.

Method used

A valve stem end chamfer device including a driving mechanism, a clamping mechanism and a grinding mechanism is designed. By adjusting the valve stem position, the clamping mechanism can clamp multiple valve stems at the same time, and chamfering is performed through the grinding wheel of the grinding mechanism, and a water collecting box and a spray head are arranged to reduce dust and cool down, and collect debris.

Benefits of technology

It improves the efficiency of valve stem chamfer processing, reduces clamping time, realizes automatic assembly line operation, and effectively prevents debris from scattering, reduces environmental pollution, and realizes the recycling of debris.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a valve rod end portion chamfering device, which relates to the technical field of valve rod end portion chamfering processing and comprises a bottom plate, first sliding grooves are symmetrically formed in the upper surface of the bottom plate, first sliding plates are arranged in the first sliding grooves in a sliding mode, second sliding grooves are symmetrically formed in the upper surface of the first sliding plates, and the first sliding plates are arranged in the second sliding grooves in a sliding mode. A second sliding plate is slidably arranged in the second sliding groove, the driving mechanism is arranged on one side of the first sliding plate, the clamping mechanism is arranged at the upper end of the second sliding plate, and the grinding mechanism is arranged on one side of the first sliding groove. According to the valve rod chamfering device, the clamping mechanism is arranged, a plurality of valve rods can be clamped each time, then chamfering operation is conducted one by one, clamping time is shortened, concentrated feeding and discharging operation is facilitated, when one valve rod is machined through the device, a worker can conduct clamping operation on other valve rods on one side, and automatic and assembly line type machining operation of the device is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve stem end chamfering processing, in particular to a valve stem end chamfering device. Background Art

[0002] The valve stem is an important component of the valve, used for transmission. It is connected to the actuator or handle on the top and directly drives the valve core to move or rotate below to realize the valve opening or closing or regulation. When the valve stem is processed, some devices need to be used to process and grind the chamfers to make the surface of the valve stem smooth. However, the debris generated by the chamfers during the processing will fly into the external environment, making it difficult to clean and the use effect poor.

[0003] For example, a valve stem end chamfering processing device is described in the patent publication number CN216502754U. However, the fixed structure in the above scheme can only clamp one valve stem at a time, and then the chamfering and clamping operations are performed one by one through the grinding wheel, which increases the processing time.

[0004] Based on this, a valve stem end chamfering device is now provided to eliminate the disadvantages of the existing technical solutions. Utility Model Content

[0005] The purpose of the utility model is to provide a valve stem end chamfering device to solve the problem in the background art that the fixing structure can only clamp one valve stem at a time, thereby increasing the processing time.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A valve stem end chamfering device comprises a base plate, wherein a first slide groove is symmetrically provided on the upper surface of the base plate, a first slide plate is slidably provided inside the first slide groove, a second slide groove is symmetrically provided on the upper surface of the first slide plate, a second slide plate is slidably provided inside the second slide groove, and further comprises a driving mechanism, a clamping mechanism and a grinding mechanism, wherein the driving mechanism is provided on one side of the first slide plate, the clamping mechanism is provided on the upper end of the second slide plate, and the grinding mechanism is provided on one side of the first slide groove;

[0008] The driving mechanism includes an electric push rod fixedly mounted on the upper end of the first slide, the output end of the electric push rod is fixedly connected to the second slide, a screw is fixedly provided on the end of the first slide away from the grinding mechanism, the outer side of the screw is threadedly connected to a threaded sleeve, one end of the threaded sleeve is fixedly connected to the output end of the first motor, and the first motor is fixedly connected to the base plate through a bracket.

[0009] Preferably, the clamping mechanism includes a limit plate, a plurality of grooves are evenly opened on the surface of the limit plate, a spring assembly is arranged inside the groove, an L-shaped plate is fixedly installed on one side of the groove, the internal thread of the top plate of the L-shaped plate is provided with a first threaded rod, the lower end of the first threaded rod is rotatably connected to a pressure plate, and the shape and specification of the pressure plate are adapted to the shape of the valve stem.

[0010] Preferably, the spring assembly includes clamping plates symmetrically arranged inside the groove, the clamping plates are connected to the side walls of the groove through a plurality of springs, and anti-slip pads are fixedly provided on opposite sides of the two clamping plates.

[0011] Preferably, the grinding mechanism includes a U-shaped block fixedly mounted on the upper surface of the base plate, a water collecting box is provided below the U-shaped block, a mounting plate is fixedly provided on one side of the U-shaped block, a second motor is fixedly mounted inside the U-shaped block, the output end of the second motor passes through the mounting plate and is fixedly connected to a grinding wheel, a protective cover is provided on the outside of the grinding wheel, and the protective cover is fixedly connected to the mounting plate.

[0012] Preferably, a movable groove adapted to the water collecting box is provided on a side of the first sliding plate close to the water collecting box.

[0013] Preferably, a guide rod is fixedly mounted on the upper surface of the pressure plate, one end of the guide rod passes through the L-shaped plate and is fixedly connected to the limiting block, and the guide rod is slidably connected to the L-shaped plate.

[0014] Preferably, a filter plate is provided inside the water collecting box, a water pump is provided on one side of the water collecting box, the water pump is arranged below the filter plate, the output end of the water pump is fixedly connected to a water inlet pipe, one end of the water inlet pipe extends to the inside of the protective cover and is fixedly connected to a nozzle.

[0015] Preferably, the clamping mechanism also includes a plurality of second threaded rods threadedly connected to the limit plate, one end of each of the second threaded rods is rotatably connected to a side clamping plate, the side clamping plate is slidingly connected to the bottom wall of the groove, and the outer diameter of the side clamping plate is smaller than the distance between the two clamping plates.

[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0017] 1. The utility model is provided with a driving mechanism to facilitate adjustment of the position of the valve stem, so that after the grinding operation of one valve stem is completed, the first slide and the second slide can cooperate with each other to move the next valve stem to the grinding wheel position, thereby improving work efficiency;

[0018] 2. The utility model is provided with a clamping mechanism, which can clamp multiple valve stems at a time, and then perform chamfering operations one by one, reducing the clamping time and facilitating centralized loading and unloading operations. Moreover, when the device is processing one valve stem, the staff can perform the clamping operation of other valve stems on one side, which facilitates the automation and assembly line processing operation of the device.

[0019] 3. A grinding mechanism is provided in the utility model. With the cooperation of the nozzle and the water collecting box, the device can reduce dust and cool the grinding wheel. A filter plate is provided to recycle the waste water after use. A protective cover is provided to prevent debris from splashing to other locations, thereby reducing pollution to the external environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of one side of the utility model.

[0021] Figure 2 It is a structural diagram of the other side of the utility model.

[0022] Figure 3 It is a structural schematic diagram of the clamping mechanism of the present utility model.

[0023] Figure 4 This is a schematic diagram of the structure of the utility model after movement.

[0024] Figure 5 It is a sectional view of the right side view of the present invention.

[0025] Figure 6 This is a structural diagram of Example 2 of the present utility model.

[0026] Figure 7 This is a structural schematic diagram of the second threaded rod and the side clamping plate of the utility model.

[0027] Notes on the figure markings: 101, bottom plate; 102, first slide; 103, first slide; 104, second slide; 105, second slide; 106, movable groove; 200, driving mechanism; 201, electric push rod; 202, screw; 203, threaded sleeve; 300, clamping mechanism; 301, limit plate; 302, groove; 303, L-shaped plate; 304, first threaded rod; 305, pressure plate; 306, clamping plate; 307, second threaded rod; 308, side clamping plate; 400, grinding mechanism; 401, U-shaped block; 402, water collecting box; 403, mounting plate; 404, grinding wheel; 405, protective cover; 406, filter plate; 407, water inlet pipe; 408, nozzle. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.

[0029] Example 1

[0030] In this embodiment, if Figure 1-Figure 5 As shown, a valve stem end chamfering device includes a base plate 101, and a support member is symmetrically provided on the lower surface of the base plate 101. The support member can be set as a base or a universal wheel to support and move the device. A first sliding groove 102 is symmetrically provided on the upper surface of the base plate 101. A first slide 103 is slidably provided inside the first sliding groove 102. The first slide 103 can move back and forth along the direction of the first sliding groove 102. A second sliding groove 104 is symmetrically provided on the upper surface of the first slide 103. A second slide 105 is slidably provided inside the second sliding groove 104. The second slide 105 can move back and forth along the direction of the second sliding groove 10 4 moves back and forth, and also includes a driving mechanism 200, a clamping mechanism 300 and a grinding mechanism 400. The driving mechanism 200 is arranged on one side of the first slide 103, and is used to drive the valve stem to move so as to correspond to the grinding wheel 404. The clamping mechanism 300 is arranged on the upper end of the second slide 105 to fix the position of the valve stem and avoid the phenomenon of deviation during the processing. The grinding mechanism 400 is arranged on one side of the first slide 102. Before the valve stem end chamfering device is used, first check whether the device can be used normally, and then adjust the clamping mechanism 300 so that the device enters the standby state;

[0031] The driving mechanism 200 includes an electric push rod 201 fixedly mounted on the upper end of the first slide 103. The output end of the electric push rod 201 is fixedly connected to the second slide 105. When the electric push rod 201 is started, the second slide 105 is driven to move, so that different valve stems can correspond to the positions of the grinding wheel 404. A screw 202 is fixedly provided on the end of the first slide 103 away from the grinding mechanism 400. The outer thread of the screw 202 is connected to a threaded sleeve 203. One end of the threaded sleeve 203 is fixedly connected to the output end of the first motor. The first motor is fixedly connected to the base plate 101 through a bracket. The threaded sleeve 203 is driven to rotate by the first motor, which can drive the screw 202 to move left and right, thereby driving the first slide 103 to move, so as to facilitate the chamfering operation of the valve stem.

[0032] Among them Figure 3As shown, the clamping mechanism 300 includes a limit plate 301, and scale lines are set on the surfaces of the limit plate 301 and the L-shaped plate 303. A number of grooves 302 are evenly opened on the surface of the limit plate 301, and a spring assembly is set inside the groove 302 to facilitate clamping on both sides of the valve stem. An L-shaped plate 303 is fixedly installed on one side of the groove 302, and the internal thread of the top plate of the L-shaped plate 303 is provided with a first threaded rod 304. The lower end of the first threaded rod 304 is rotatably connected to a pressure plate 305. The shape and specifications of the pressure plate 305 are adapted to the shape of the valve stem. The user rotates the first threaded rod 304 to realize the up and down movement of the pressure plate 305, which is convenient for adapting to valve stems of different sizes.

[0033] Among them Figure 3 As shown, the spring assembly includes a clamping plate 306 symmetrically arranged inside the groove 302. The clamping plate 306 is connected to the side wall of the groove 302 through a number of springs to facilitate adaptation to valve stems of different specifications and sizes. Anti-slip pads are fixedly provided on the opposite sides of the two clamping plates 306 to increase the contact area with the valve stem, thereby improving the friction effect and ensuring the normal use of the device.

[0034] Among them Figure 4 and Figure 5 As shown, the grinding mechanism 400 includes a U-shaped block 401 fixedly mounted on the upper surface of the base plate 101, a water collecting box 402 is provided below the U-shaped block 401, a mounting plate 403 is fixedly provided on one side of the U-shaped block 401, a second motor is fixedly mounted inside the U-shaped block 401, the output end of the second motor passes through the mounting plate 403 and is fixedly connected to a grinding wheel 404, a rotating chuck is provided on one side of the grinding wheel 404, which is convenient for replacing grinding wheels 404 of different specifications, the rotating chuck is fixedly connected to the output end of the second motor, and the second motor drives the grinding wheel 404 to rotate to achieve a grinding effect, and a protective cover 405 is provided on the outside of the grinding wheel 404, which is fixedly connected to the mounting plate 403, and the protective cover 405 can block the debris generated during the chamfering process to prevent the debris from flying into the external working environment, thereby improving the use effect, playing a protective role, and facilitating the collection of debris.

[0035] Among them Figure 2 As shown, a moving groove 106 adapted to the water collecting box 402 is provided on one side of the first slide 103 close to the water collecting box 402 to avoid interference with the moving operation of the first slide 103 and ensure the overall practicality of the device.

[0036] Among them Figure 3 As shown, a guide rod is also fixedly installed on the upper surface of the pressure plate 305, one end of the guide rod passes through the L-shaped plate 303 and is fixedly connected to the limit block. The guide rod is slidably connected to the L-shaped plate 303, guiding the movement operation of the pressure plate 305, thereby enabling the pressure plate 305 to move smoothly above the valve stem.

[0037] Among them Figure 5 As shown, a filter plate 406 is provided inside the water collection box 402. The filter plate 406 and the water collection box 402 can be set to a detachable connection for easy replacement. Dust and debris are driven by the water source to flow into the water collection box 402. The filter plate 406 collects and filters the polished debris, so that the debris can be stored above the filter plate 406, and can smoothly filter the wastewater after dust reduction and cooling, so that the wastewater can be filtered, that is, the water source can be recycled. A water pump is provided on one side of the water collection box 402. The water pump is a common pump body in this field. The structure can prevent the internal structure from being damaged by smaller debris. The water pump is arranged below the filter plate 406. The output end of the water pump is fixedly connected to the water inlet pipe 407. A valve is provided on the outside of the water inlet pipe 407 to facilitate control of the water flow rate and the switching status. One end of the water inlet pipe 407 extends to the inside of the protective cover 405 and is fixedly connected to a nozzle 408. The nozzle 408 is used to cool and reduce dust on the grinding wheel 404 during operation. One side of the nozzle 408 can be set to a universal tube structure to facilitate selection of a suitable water spraying position according to demand.

[0038] Example 2

[0039] The difference from Example 1 is that Figure 6 and Figure 7 As shown, the clamping mechanism 300 also includes a plurality of second threaded rods 307 threadedly connected to the limit plate 301, and one end of the second threaded rod 307 is rotatably connected to the side clamping plate 308, and one side of the side clamping plate 308 is provided with anti-slip grooves. The side clamping plate 308 is slidably connected to the bottom wall of the groove 302. The user rotates the second threaded rod 307, thereby driving the side clamping plate 308 to move, and then adapting to valve stems of different lengths. The outer diameter of the side clamping plate 308 is smaller than the distance between the two clamping plates 306. At this time, the two clamping plates 306 are in the initial state and are not subjected to compression force.

[0040] During use, the staff fixes several valve stems inside the groove 302, rotates the first threaded rod 304 and the second threaded rod 307, so that the clamp 306 and the side clamp 308 can fix the valve stem position. When chamfering processing is required, the first motor can drive the threaded sleeve 203 to rotate, and then drive the screw 202 and the first slide 103 to move, and then push the valve stem to be processed to the position of the grinding wheel 404. When one of the valve stems is polished, the first motor can drive the threaded sleeve 203 to reverse, and then drive the screw 202 and the first slide 103 to return to their original position. At this time, the electric push rod 201 starts, driving the second slide 105 to move, so that the center of the next valve stem corresponds to the position of the grinding wheel 404, and then repeats the above-mentioned rotation operation of the first motor, thereby realizing the automated chamfering processing operation of the device.

[0041] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.

Claims

1. A valve stem end chamfering device, comprising a base plate (101), wherein a first chute (102) is symmetrically provided on the upper surface of the base plate (101), a first slide plate (103) is slidably provided inside the first chute (102), a second chute (104) is symmetrically provided on the upper surface of the first slide plate (103), and a second slide plate (105) is slidably provided inside the second chute (104); It is characterized by: It also includes a driving mechanism (200), wherein the driving mechanism (200) is arranged on one side of the first slide plate (103); A clamping mechanism (300), the clamping mechanism (300) being arranged at the upper end of the second slide plate (105); A grinding mechanism (400), the grinding mechanism (400) being arranged on one side of the first chute (102); The driving mechanism (200) comprises an electric push rod (201) fixedly mounted on the upper end of the first slide (103); the output end of the electric push rod (201) is fixedly connected to the second slide (105); a screw rod (202) is fixedly provided at one end of the first slide (103) away from the grinding mechanism (400); the outer side of the screw rod (202) is threadedly connected to a threaded sleeve (203); one end of the threaded sleeve (203) is fixedly connected to the output end of the first motor; and the first motor is fixedly connected to the base plate (101) via a bracket.

2. The valve stem end chamfering device according to claim 1, characterized in that: The clamping mechanism (300) includes a limit plate (301), a surface of the limit plate (301) is evenly provided with a plurality of grooves (302), the interior of the grooves (302) is provided with a spring assembly, an L-shaped plate (303) is fixedly installed on one side of the grooves (302), the internal thread of the top plate of the L-shaped plate (303) is provided with a first threaded rod (304), the lower end of the first threaded rod (304) is rotatably connected to a pressure plate (305), and the shape and specifications of the pressure plate (305) are adapted to the shape of the valve stem.

3. The valve stem end chamfering device according to claim 2, characterized in that: The spring assembly includes clamping plates (306) symmetrically arranged inside the groove (302), the clamping plates (306) are connected to the side walls of the groove (302) through a plurality of springs, and anti-slip pads are fixedly arranged on opposite sides of the two clamping plates (306).

4. The valve stem end chamfering device according to claim 1, characterized in that: The grinding mechanism (400) comprises a U-shaped block (401) fixedly mounted on the upper surface of a base plate (101); a water collecting box (402) is provided below the U-shaped block (401); a mounting plate (403) is fixedly provided on one side of the U-shaped block (401); a second motor is fixedly mounted inside the U-shaped block (401); an output end of the second motor passes through the mounting plate (403) and is fixedly connected to a grinding wheel (404); a protective cover (405) is provided on the outside of the grinding wheel (404); and the protective cover (405) is fixedly connected to the mounting plate (403).

5. The valve stem end chamfering device according to claim 4, characterized in that: A movable groove (106) adapted to the water collecting box (402) is provided on one side of the first slide plate (103) close to the water collecting box (402).

6. The valve stem end chamfering device according to claim 3, characterized in that: A guide rod is also fixedly mounted on the upper surface of the pressing plate (305), one end of the guide rod passes through the L-shaped plate (303) and is fixedly connected to the limit block, and the guide rod is slidably connected to the L-shaped plate (303).

7. The valve stem end chamfering device according to claim 4, characterized in that: A filter plate (406) is provided inside the water collecting box (402), a water pump is provided on one side of the water collecting box (402), and the water pump is provided below the filter plate (406). The output end of the water pump is fixedly connected to a water inlet pipe (407), and one end of the water inlet pipe (407) extends to the inside of the protective cover (405) and is fixedly connected to a nozzle (408).

8. The valve stem end chamfering device according to claim 3, characterized in that: The clamping mechanism (300) also includes a plurality of second threaded rods (307) threadedly connected to the limit plate (301), one end of each of the second threaded rods (307) is rotatably connected to a side clamping plate (308), and the side clamping plate (308) is slidably connected to the bottom wall of the groove (302), and the outer diameter of the side clamping plate (308) is smaller than the distance between the two clamping plates (306).

Citation Information

Patent Citations

  • Valve rod end chamfering machining device

    CN216502754U