Edge grinding machine
By designing a grinding machine including a support seat, a U-shaped frame and a cylinder group, the automatic loading, clamping and grinding of the lens is achieved, solving the problems of low efficiency and inaccurate angle adjustment in the prior art, and improving the processing efficiency and equipment reliability of the lens.
Patent Information
- Application Number
- CN202422336702.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The existing high-permeability dura lenses have low edge grinding efficiency, cannot achieve accurate polishing at different angles, and rely on manual operation.
A grinding machine is designed, including a support seat, a U-shaped frame, a grinding disc, a feeding part and a cylinder group. Through the coordinated work of the cylinder group, the automatic feeding, clamping, grinding and unloading of the lenses is realized. Combined with the angle adjustment part, the rotation angle of the U-shaped frame is accurately controlled to achieve accurate grinding at different angles.
It improves the processing efficiency of lenses, reduces manual intervention, ensures stable clamping and positioning of lenses during grinding, realizes automated production, and enhances the reliability and production efficiency of equipment.
Smart Images

Figure CN223265361U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of lens processing, in particular to an edge grinding machine. Background Art
[0002] High-transmittance hard-coated lenses combine high light transmittance with exceptional hardness. These lenses are typically coated using a specialized coating process to create one or more layers of hard coating on the lens surface. This enhances the lens's wear resistance and lifespan while maintaining or enhancing its light transmission. High-transmittance hard-coated lenses utilize advanced coating technology to effectively reduce reflected light from the lens surface and increase light transmittance, resulting in clearer and brighter vision. By applying one or more layers of hard coating to the lens surface, the lens's resistance to wear and tear is significantly improved, minimizing scratches and damage caused by daily friction and cleaning, thereby extending its lifespan.
[0003] During the processing of high-transmittance hard-coated lenses, they require edging. This process can make the edges of the lenses smoother and flatter, improving the appearance quality of the lenses and removing burrs and sharp corners. Existing edging processes often rely on manual lens clamping and loading, resulting in low processing efficiency and the inability to adjust the grinding process to different angles. Utility Model Content
[0004] The purpose of the present invention is to provide an edge grinding machine to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an edge grinding machine, comprising:
[0006] Support seat;
[0007] A U-shaped frame is rotatably placed on top of the support base. An angle adjustment portion for driving the U-shaped frame to rotate is installed inside the support base. A driving rod and a hollow rod for clamping the lens are respectively provided on both sides of the U-shaped frame. A vacuum suction cup is installed at one end of the hollow rod. A motor for driving the driving rod to rotate is provided on the outside of the U-shaped frame;
[0008] A grinding disc, which is placed on top of the support seat;
[0009] The loading part is located above the U-shaped frame. The loading part includes a storage box with a material picking slot at the end. The interior of the storage box is provided with a pushing part for driving the material to move forward. The end of the storage box is provided with a No. 2 vacuum suction cup and a cylinder group for driving the No. 2 vacuum suction cup to pick up materials.
[0010] Preferably, the angle adjustment portion includes a reducer fixedly connected to the inside of the support seat, a drive motor is installed at the input end of the reducer, and the output end of the reducer is fixedly connected to the bottom of the U-shaped frame through a rotating shaft.
[0011] Preferably, a No. 1 double-axis cylinder and a No. 2 double-axis cylinder are respectively provided at both ends of the U-shaped frame, the fixed end of the No. 1 double-axis cylinder is fixedly connected to the motor, the telescopic end of the No. 1 double-axis cylinder is fixedly connected to the U-shaped frame, the fixed end of the No. 2 double-axis cylinder is rotatably connected to the hollow rod, and the piston end of the No. 2 double-axis cylinder is fixedly connected to the U-shaped frame.
[0012] Preferably, a device cover is fixedly connected to the top of the support seat, the storage box is fixedly connected to the device cover, and the top of the storage box is fixedly connected to a limiting cover.
[0013] Preferably, the pushing portion includes a spring fixedly connected to one end of the inner wall of the storage box, one end of the spring is fixedly connected to a pushing plate, and the pushing plate is slidably connected to the storage box.
[0014] Preferably, the cylinder group includes a No. 3 dual-axis cylinder fixedly connected above the storage box, the No. 3 dual-axis cylinder is arranged parallel to the storage box, the output end of the No. 3 dual-axis cylinder is fixedly connected to the vertically downward No. 4 cylinder, and the No. 2 vacuum suction cup is fixedly connected to the output end of the No. 4 cylinder.
[0015] Compared with the existing technology, the beneficial effects of the present invention are: through the coordinated work of the cylinder group and the motor components, the automatic loading, clamping, grinding and unloading of the lenses are realized, the production efficiency is improved and manual intervention is reduced; the angle adjustment part is adopted, the rotation angle of the U-shaped frame can be accurately controlled, thereby realizing precise grinding of different angles of the lens edge; the coordinated use of the No. 1 double-axis cylinder and the No. 2 double-axis cylinder ensures the stable clamping and positioning of the lenses during the grinding process; the limit cover on the top of the storage box prevents the adjacent lenses from being brought out when taking out the materials, thereby increasing the reliability of the equipment; through the coordination of the spring and the push plate, the automatic pushing and cyclic loading of the lenses are realized. At the same time, the coordinated use of the No. 2 vacuum suction cup and the cylinder group ensures the accurate taking out and placement of the lenses. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model;
[0017] Figure 2 This is a schematic structural diagram of the spring of the utility model;
[0018] Figure 3 This is a schematic structural diagram of the limit cover of the utility model;
[0019] Figure 4 This is a structural diagram of the angle adjustment portion of the utility model;
[0020] Figure 5 This is a schematic structural diagram of the No. 2 vacuum suction cup of the present utility model.
[0021] In the figure: 1. Support seat; 2. Equipment cover; 3. Spring; 4. Angle adjustment part; 5. U-shaped frame; 6. Drive rod; 7. Motor; 8. No. 1 dual-axis cylinder; 9. No. 2 dual-axis cylinder; 10. Hollow rod; 11. No. 1 vacuum suction cup; 12. Grinding disc; 13. Storage box; 14. Limit cover; 15. Push plate; 16. No. 3 dual-axis cylinder; 17. No. 4 cylinder; 18. No. 2 vacuum suction cup; 19. Material removal slot. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] See also Figure 1 、 2 , 3, 4, and 5, the utility model provides a technical solution: an edge grinding machine, comprising: a support base 1; a U-shaped frame 5 rotatably mounted on the top of the support base 1, an angle adjustment portion 4 for driving the U-shaped frame 5 to rotate is installed inside the support base 1, a driving rod 6 and a hollow rod 10 for clamping the lens are respectively provided on both sides of the U-shaped frame 5, one end of the hollow rod 10 is installed with a No. 1 vacuum suction cup 11, the other end of the hollow rod 10 is connected to the vacuum generator through a rotary joint, a motor 7 for driving the driving rod 6 to rotate is provided on the outside of the U-shaped frame 5, the output end of the motor 7 is fixedly connected to the driving rod 6, and the other end of the driving rod 6 A rubber block with a truncated cone-shaped structure is fixedly connected; the grinding disc 12 is slidably installed on the top of the support seat 1 through a mounting frame, and a rotating motor that drives the grinding disc 12 to rotate is fixedly connected to the side of the mounting frame, and an electric push rod that drives the mounting frame to move is fixedly connected to the top of the support seat 1; the loading part is above the U-shaped frame 5, and the loading part includes a storage box 13 with a material taking slot 19 at the end, and a pushing part that drives the material to move forward is provided inside the storage box 13, and a No. 2 vacuum suction cup 18 and a cylinder group that drives the No. 2 vacuum suction cup 18 to take material are provided at the end of the storage box 13. The No. 2 vacuum suction cup 18 is connected to the vacuum generator through a pipeline.
[0024] It should be noted that the present invention is equipped with a PLC controller and an operation panel for it. The circular lens with protective paper is placed vertically inside the storage box 13, and is pressed to one end of the material taking slot 19 by the pushing part. When taking the material, the cylinder group drives the No. 2 vacuum suction cup 18 to move horizontally so that the No. 2 vacuum suction cup 18 passes through the material taking slot 19 and contacts the lens and then adsorbs it. Then the cylinder group lifts the lens through the No. 2 vacuum suction cup 18 and resets it horizontally and then moves downward so that the center of the lens contacts the No. 1 vacuum suction cup 11 below. The inner wall of the equipment cover 2 is provided with an infrared sensor, which detects When the bottom of the lens reaches the specified position, the No. 1 vacuum suction cup 11 adsorbs the lens, and the No. 2 vacuum suction cup 18 resets upward. The driving rod 6 and the No. 1 vacuum suction cup 11 move toward the middle at the same time, squeezing the lens and fixing it in the middle. The electric push rod pushes the rotating grinding disc 12 to contact the lens, and the motor 7 drives the lens to rotate for grinding. The angle adjustment part 4 adjusts the rotation angle of the U-shaped frame 5 to achieve grinding of different angles of the lens edge. After the processing is completed, the corresponding unloading equipment removes the material through the pneumatic clamp. At this time, the No. 2 dual-axis cylinder 9 drives the No. 1 vacuum suction cup 11 to reset and cooperate with the subsequent docking.
[0025] See also Figure 4 As shown, the angle adjustment part 4 includes a reducer fixedly connected to the inside of the support base 1, a driving motor is installed at the input end of the reducer, and the output end of the reducer is fixedly connected to the bottom of the U-shaped frame 5 through a rotating shaft.
[0026] It should be noted that the reducer of the present invention is a worm gear reducer, which can provide a larger reduction ratio, so that the rotation of the U-shaped frame 5 can be more precise. The reducer is fixed to the bottom of the U-shaped frame 5 through a rotating shaft, so that the rotation of the reducer can accurately control the rotation angle of the U-shaped frame 5, thereby realizing the grinding of different edge angles of the lens.
[0027] See also Figure 3 、 4 As shown, a No. 1 double-axis cylinder 8 and a No. 2 double-axis cylinder 9 are respectively provided at both ends of the U-shaped frame 5. The fixed end of the No. 1 double-axis cylinder 8 is fixedly connected to the motor 7, the telescopic end of the No. 1 double-axis cylinder 8 is fixedly connected to the U-shaped frame 5, the fixed end of the No. 2 double-axis cylinder 9 is rotatably connected to the hollow rod 10, and the piston end of the No. 2 double-axis cylinder 9 is fixedly connected to the U-shaped frame 5.
[0028] It should be noted that, a plurality of metal rods are fixed at both ends of the U-shaped frame 5 of the present invention, and a slide is slidably installed on the outer side of the metal rod. The No. 1 double-axis cylinder 8 and the material taking slot 19 are fixedly connected to the slide located below them, the motor 7 is fixedly connected to the corresponding slide, the hollow rod 10 rotates with the corresponding slide, the driving rod 6 and the No. 1 vacuum suction cup 11 pass through the middle, which can slide and rotate in the middle of the U-shaped frame 5. It should be noted that, when the present invention clamps the lens, the No. 2 double-axis cylinder 9 and the No. 1 double-axis cylinder 8 retract by driving the piston rod, and the fixed ends of the No. 2 double-axis cylinder 9 and the No. 1 double-axis cylinder 8 move along the metal rod toward the end of the U-shaped frame 5, so that the lens is clamped and fixed at the position of the corresponding grinding disc 12, and the driving rod 6 driven by the motor 7 rotates. Under the action of extrusion, the driving rod 6 drives the lens to rotate.
[0029] See also Figure 2 、 3 As shown in Figure 5, the top of the support base 1 is fixedly connected to the equipment cover 2, the storage box 13 is fixedly connected to the equipment cover 2, the top of the storage box 13 is fixedly connected to the limiting cover 14, and the pushing part includes a spring 3 fixedly connected to one end of the inner wall of the storage box 13, and one end of the spring 3 is fixedly connected to the pushing plate 15, and the pushing plate 15 is slidably connected to the storage box 13.
[0030] It should be noted that the utility model places the lens vertically in the storage box 13, and squeezes it toward one end of the material extraction slot 19 through the equipment cover 2 and the push plate 15. The No. 2 vacuum suction cup 18 enters the storage box 13 through the material extraction slot 19, and then when the No. 2 vacuum suction cup 18 lifts the lens upward, the limit cover 14 blocks the adjacent lenses to prevent the adjacent lenses from being brought out. When the lens at the end is pulled out, the push plate 15 pushes the rear lens to a position close to the material extraction slot 19, and this cycle is used to realize automatic feeding. A nylon rope is fixed to one side of the push plate 15, and one end of the nylon rope passes through the end of the storage box 13. When the storage box 13 is discharged, the push plate 15 is pulled to one side by pulling the nylon rope, thereby compressing the spring 3.
[0031] See also Figure 3 、 5 As shown, the cylinder group includes a No. 3 dual-axis cylinder 16 fixedly connected above the storage box 13. The No. 3 dual-axis cylinder 16 is arranged parallel to the storage box 13. The output end of the No. 3 dual-axis cylinder 16 is fixedly connected to the vertically downward No. 4 cylinder 17, and the No. 2 vacuum suction cup 18 is fixedly connected to the output end of the No. 4 cylinder 17.
[0032] It should be noted that when the present invention takes materials, the No. 4 cylinder 17 drives the No. 2 vacuum suction cup 18 to move to the position of the corresponding material taking slot 19, and the No. 3 double-axis cylinder 16 drives the No. 2 vacuum suction cup 18 from the material taking slot 19 into the storage box 13 through the No. 4 cylinder 17 to contact and adsorb the lens, and then the No. 4 cylinder 17 lifts the lens upward through the No. 2 vacuum suction cup 18, and then the No. 3 double-axis cylinder 16 moves the No. 2 vacuum suction cup 18 horizontally out from the top of the storage box 13, and then the No. 2 vacuum suction cup 18 brought by the No. 4 cylinder 17 moves downward to the position corresponding to the No. 1 vacuum suction cup 11.
[0033] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0034] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.
[0035] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.
[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An edge grinding machine, characterized in that: include: Support seat (1); A U-shaped frame (5) is rotatably placed on the top of the support seat (1); an angle adjustment portion (4) for driving the U-shaped frame (5) to rotate is installed inside the support seat (1); a driving rod (6) and a hollow rod (10) for clamping a lens are respectively provided on both sides of the U-shaped frame (5); a vacuum suction cup (11) is installed at one end of the hollow rod (10); and a motor (7) for driving the driving rod (6) to rotate is provided on the outside of the U-shaped frame (5); A grinding disc (12), the grinding disc (12) is placed on the top of the support seat (1); A loading part is located above the U-shaped frame (5), and includes a storage box (13) with a material taking slot (19) at the end thereof, a pushing part for driving the material to move forward is provided inside the storage box (13), and a second vacuum suction cup (18) and a cylinder group for driving the second vacuum suction cup (18) to take the material are provided at the end of the storage box (13).
2. The edge grinding machine according to claim 1, characterized in that: The angle adjustment portion (4) comprises a reducer fixedly connected to the interior of the support seat (1); a driving motor is installed at the input end of the reducer; and the output end of the reducer is fixedly connected to the bottom of the U-shaped frame (5) via a rotating shaft.
3. The edge grinding machine according to claim 1, characterized in that: A first double-axis cylinder (8) and a second double-axis cylinder (9) are respectively provided at both ends of the U-shaped frame (5); the fixed end of the first double-axis cylinder (8) is fixedly connected to the motor (7); the telescopic end of the first double-axis cylinder (8) is fixedly connected to the U-shaped frame (5); the fixed end of the second double-axis cylinder (9) is rotatably connected to the hollow rod (10); and the piston end of the second double-axis cylinder (9) is fixedly connected to the U-shaped frame (5).
4. The edge grinding machine according to claim 1, characterized in that: The top of the support seat (1) is fixedly connected to a device cover (2), the material storage box (13) is fixedly connected to the device cover (2), and the top of the material storage box (13) is fixedly connected to a limit cover (14).
5. The edge grinding machine according to claim 4, characterized in that: The pushing portion comprises a spring (3) fixedly connected to one end of the inner wall of the storage box (13); one end of the spring (3) is fixedly connected to a pushing plate (15); and the pushing plate (15) is slidably connected to the storage box (13).
6. The edge grinding machine according to claim 5, characterized in that: The cylinder group comprises a No. 3 double-axis cylinder (16) fixedly connected above the material storage box (13), the No. 3 double-axis cylinder (16) is arranged in parallel with the material storage box (13), the output end of the No. 3 double-axis cylinder (16) is fixedly connected to the No. 4 cylinder (17) pointing vertically downward, and the No. 2 vacuum suction cup (18) is fixedly connected to the output end of the No. 4 cylinder (17).