Polishing device for nonmetallic mineral product production

By using position sensors in the production and grinding device for non-metallic mineral products, the shutdown and quality problems caused by grinding wheel wear are solved, and production efficiency and finished product quality are improved.

CN223265372UActive Publication Date: 2025-08-26MINGXI SHENGCHANG POWDER MATERIALS CO LTD
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Patent Information

Application Number
CN202422348860.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-26
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing non-metallic mineral product production and grinding devices need to be manually replaced after the grinding wheel wears, resulting in an increase in downtime, affecting production efficiency, and adhesion of grinding wheel chips affecting the quality of the finished product.

Method used

The position sensor is used to detect the wear degree of the grinding wheel, automatically replace the grinding wheel through the servo motor, and clean the wear of the grinding wheel through the cleaning assembly to reduce the wear of the grinding wheel.

Benefits of technology

It realizes rapid grinding wheel replacement, reduces downtime, improves production efficiency, and maintains consistency in grinding quality to avoid grinding wheel wear.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a nonmetallic mineral product production polishing device, which relates to the technical field of nonmetallic minerals, and comprises a polishing device box, an equipment cavity is arranged in the polishing device box, a plurality of fixing blocks are arranged in the equipment cavity, grinding wheels are arranged in the fixing blocks, a collecting box is arranged in the equipment cavity, and a workbench is arranged in the equipment cavity; and the replacing assembly is arranged in the equipment cavity, is used for rapidly replacing the grinding wheel and comprises a fixing block, a fixing bolt and a position sensor. According to the non-metallic mineral product grinding device, through the arrangement of the replacement assembly, the grinding wheel can be rapidly replaced, the grinding wheel replacement time is shortened, the production efficiency is improved, through the arrangement of the cleaning assembly, an operator can conveniently clean abrasive dust and other impurities attached to the grinding wheel, and abrasion of the grinding wheel is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of non-metallic minerals, in particular to a production and grinding device for non-metallic mineral products. Background Art

[0002] Non-metallic minerals refer to minerals that do not have a metallic or semi-metallic luster, are colorless or in various light colors, are transparent or translucent under a thin sheet of 0.03 mm thick, and have poor electrical and thermal conductivity. Articles made from non-metallic minerals are non-metallic mineral products. Non-metallic mineral products need to be polished during the production process. In order to improve the polishing quality and efficiency, special polishing equipment is usually used for polishing.

[0003] However, the existing non-metallic mineral product production and grinding devices still have certain defects when in use. For example, when the existing non-metallic mineral product production and grinding devices are in use, the wear of the grinding wheel will cause fluctuations in the grinding quality, affecting the consistency of the finished product. Therefore, after the grinding wheel is worn, the operator is often required to manually replace the grinding wheel, which will increase downtime and affect production efficiency. In addition, the grinding surface of the grinding wheel of the existing non-metallic mineral product production and grinding device is easily attached with grinding chips. The presence of these grinding chips will cause the grinding surface to be uneven, affecting the quality of the finished product. Utility Model Content

[0004] The utility model aims to solve the shortcomings existing in the background technology and provide a non-metallic mineral product production grinding device. In order to solve the above problems, the grinding wheel can be quickly replaced by setting a replacement component, thereby reducing the grinding wheel replacement time and improving production efficiency. The setting of the cleaning component facilitates the operator to clean the grinding chips and other impurities attached to the grinding wheel, thereby reducing the wear of the grinding wheel.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a non-metallic mineral product production grinding device, comprising: a grinding device box, an equipment cavity is opened inside the grinding device box, a plurality of fixed blocks are arranged inside the equipment cavity, a grinding wheel is arranged inside the plurality of fixed blocks, a collection box is provided inside the equipment cavity, a workbench is provided inside the equipment cavity, a replacement component is provided inside the equipment cavity, for quickly replacing the grinding wheel, and the replacement component includes a fixed block, a fixing bolt and a position sensor.

[0006] Furthermore, a servo motor b is provided inside the grinding device box, a slider is provided above the grinding device box, position sensors are provided at the bottom of multiple fixed blocks, an electric telescopic rod is provided on the top of the slider, a limit slot is provided on the top of the grinding device box, the bottom end of the electric telescopic rod passes through the limit slot and is fixedly connected to the installation box. Through the setting of the position sensor, the degree of wear of the grinding wheel can be detected, so that the grinding wheel can be replaced after the bottom of the grinding wheel is worn to a certain extent.

[0007] Furthermore, a threaded screw is connected to one side of the servo motor b, and a threaded hole that cooperates with the threaded screw is opened on one side of the slider. When in use, the threaded screw is rotated by the servo motor b, thereby driving the slider to move away from the servo motor b until the grinding wheel to be cleaned moves to the top of the brush, and then the grinding wheel can be cleaned.

[0008] Furthermore, a servo motor a is provided inside the mounting box, the bottom end of the servo motor a is connected to a positioning plate via a rotating shaft, and a plurality of fixed blocks are fixedly connected to the bottom end of the positioning plate. By setting the servo motor a and the positioning plate, the old and new grinding wheels can be replaced.

[0009] Furthermore, multiple fixed blocks are equipped with electric motors, and the bottom ends of multiple motors are connected to rotating shafts. A limiting screw hole is provided at the bottom end of the rotating shaft, and a fixing bolt is provided below the bottom rotating shaft, and the fixing bolt is threadedly connected to the limiting screw hole. A limiting plate is provided on the outside of the fixing bolt, and a limiting ring is fixedly connected to the outside of the rotating shaft.

[0010] Furthermore, a cleaning component is provided between the workbench and the collection box, and the cleaning component includes: a side door opened on one side of the grinding device box, an electric push rod is provided on one side of the grinding device box, one end of the electric push rod extends into the interior of the equipment cavity and is fixedly connected to a connecting rod, the top of the connecting rod is fixedly connected to the collection box, a brush is provided inside the collection box, a pull-out box is provided inside the collection box, and an iron block is fixedly connected to one side of the collection box.

[0011] Furthermore, a pull plate is fixedly connected to one side of the pull box, a magnet is fixedly connected to one side of the pull plate, and the magnet is magnetically connected to the iron block. By setting the magnet and the iron block, the stability of the pull box can be improved, and the cleaning of impurities inside the pull box is facilitated.

[0012] The utility model provides a non-metallic mineral product production and grinding device, which has the following beneficial effects:

[0013] The advantage of the utility model is that, by setting up the replacement component, it is possible to detect with the help of a position sensor that when the grinding wheel is worn to a certain extent, the servo motor is triggered to replace the grinding wheel, thereby reducing the downtime caused by the grinding wheel replacement, thereby improving production efficiency and improving grinding quality;

[0014] Secondly, the setting of the cleaning component can facilitate the operator to clean the grinding chips and other impurities attached to the grinding wheel, reducing the wear of the grinding wheel. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a schematic diagram of the overall structure of the utility model.

[0016] Figure 2 It is a cross-sectional view of the overall structure of the utility model.

[0017] Figure 3 This is a cross-sectional view of the collection box structure of the present utility model.

[0018] Figure 4 This is a schematic structural diagram of the collection box of the present utility model.

[0019] Figure 5 This is a schematic diagram of the fixed block structure of the present utility model.

[0020] Figure 6 This is a cross-sectional view of the fixed block structure of the present utility model.

[0021] Figure 7 For the utility model Figure 3 Enlarged view of point A.

[0022] Figure 1-7 In: 1. Grinding device box; 101. Equipment cavity; 102. Side door; 103. Workbench; 104. Limiting slot; 2. Fixing block; 201. Position sensor; 202. Grinding wheel; 203. Fixing bolt; 204. Rotating shaft; 205. Limiting screw hole; 206. Limiting plate; 207. Motor; 208. Limiting ring; 3. Mounting box; 301. Servo motor a; 302. Positioning plate; 4. Collection box; 401. Pull-out box; 402. Brush; 403. Connecting rod; 404. Pull plate; 405. Electric push rod; 5. Slider; 501. Servo motor b; 502. Screw rod; 503. Electric telescopic rod; 6. Magnet; 601. Iron block. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the embodiments described are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without making creative efforts are within the scope of protection of this application.

[0024] The disclosure below provides many different embodiments or examples for realizing different structures of the present application. In order to simplify the disclosure of the present application, the components and settings of specific examples are described below. Of course, they are merely examples and are not intended to limit the present application. In addition, the present application may repeat reference numbers and / or reference letters in different examples, and such repetition is for the purpose of simplicity and clarity, and does not itself indicate the relationship between the various embodiments and / or settings discussed. In addition, the present application provides examples of various specific processes and materials, but those of ordinary skill in the art will appreciate the application of other processes and / or the use of other materials.

[0025] The embodiment of the present application provides a non-metallic mineral product production and grinding device, which can achieve

[0026] The replacement assembly allows for quick replacement of grinding wheels, reducing replacement time and improving production efficiency. The cleaning assembly facilitates the operator's removal of grinding debris and other impurities from the grinding wheel, reducing wear. The following describes a detailed description of the non-metallic mineral product production and grinding device. It should be noted that the order in which the following embodiments are described does not limit the preferred order of the embodiments.

[0027] The present application is described in detail below with reference to the accompanying drawings and specific implementation methods.

[0028] See also Figure 1-7 In this embodiment, a non-metallic mineral product production grinding device is provided, including: a grinding device box 1, an equipment cavity 101 is opened inside the grinding device box 1, a plurality of fixed blocks 2 are provided inside the equipment cavity 101, a grinding wheel 202 is provided inside the plurality of fixed blocks 2, a collection box 4 is provided inside the equipment cavity 101, and a workbench 103 is provided inside the equipment cavity 101; a replacement component is provided inside the equipment cavity 101, for quickly replacing the grinding wheel 202, and the replacement component includes a fixed block 2, a fixing bolt 203 and a position sensor 201.

[0029] Furthermore, when the grinding wheel 202 is worn to a certain extent after a long period of grinding, the bottom of the grinding wheel 202 is higher than the position sensor 201, and the position sensor 201 detects that the distance to the obstacle has become longer. At this time, the position sensor 201 generates an electrical signal and transmits the electrical signal to the control terminal. The control terminal then controls the electric telescopic rod 503 to retract and moves the servo motor a301 to rotate the positioning plate 302, thereby switching the grinding wheel 202.

[0030] Among them, a servo motor b501 is provided inside the grinding device box 1, a slider 5 is provided above the grinding device box 1, a position sensor 201 is provided at the bottom of multiple fixed blocks 2, an electric telescopic rod 503 is provided on the top of the slider 5, and a limit slot 104 is opened on the top of the grinding device box 1. The bottom end of the electric telescopic rod 503 passes through the limit slot 104 and is fixedly connected to the installation box 3. Through the setting of the position sensor 201, the wear degree of the grinding wheel 202 can be detected, so that the grinding wheel 202 can be replaced after the bottom of the grinding wheel 202 is worn to a certain extent.

[0031] In addition, the position sensor 201 is a laser displacement sensor, model JGWY3. When in use, the position sensor 201 measures the target object and outputs an electrical signal based on the measurement results. These original electrical signals will be input into the microcontroller, which processes the signal and compares the processed signal with a preset threshold or target value. This solution does not improve the circuit or program of the position sensor 201, so the circuit and signal connection relationship of the position sensor 201 will not be elaborated.

[0032] Among them, a threaded screw 502 is connected to one side of the servo motor b501, and a threaded hole matching the threaded screw 502 is opened on one side of the slider 5; a servo motor a301 is arranged inside the mounting box 3, and the bottom end of the servo motor a301 is connected to the positioning plate 302 through a rotating shaft, and the bottom end of the positioning plate 302 is fixedly connected to a plurality of fixed blocks 2; multiple fixed blocks 2 are each provided with an electric motor 207, and the bottom ends of multiple electric motors 207 are each connected to a rotating shaft 204, and a limiting screw hole 205 is opened at the bottom end of the rotating shaft 204, and a fixing bolt 203 is provided below the bottom rotating shaft 204, and the fixing bolt 203 is threadedly connected to the limiting screw hole 205, a limiting plate 206 is sleeved on the outside of the fixing bolt 203, and a limiting ring 208 is fixedly connected to the outside of the rotating shaft 204.

[0033] During use, the workpiece to be polished can be placed on the workbench 103 and clamped by the clamp on the workbench 103, and then the electric telescopic rod 503 is controlled to extend, and the positioning plate 302 and multiple fixed blocks 2 are driven to descend by the electric telescopic rod 503 until the bottom of the grinding wheel 202 is close to the workpiece, and then the servo motor a301 is turned on to rotate the grinding wheel 202, thereby polishing the workpiece.

[0034] Among them, the cleaning component is arranged between the workbench 103 and the collection box 4, and the cleaning component includes: a side door 102 opened on one side of the grinding device box 1, an electric push rod 405 is provided on one side of the grinding device box 1, one end of the electric push rod 405 extends into the equipment cavity 101 and is fixedly connected to a connecting rod 403, and the top of the connecting rod 403 is fixedly connected to the collection box 4; a brush 402 is arranged inside the collection box 4, a pull-out box 401 is provided inside the collection box 4, and an iron block 601 is fixedly connected to one side of the collection box 4; a pull-out box 401 is fixedly connected to one side, and a magnet 6 is fixedly connected to one side of the pull-out box 401, and the magnet 6 is magnetically connected to the iron block 601.

[0035] When it is necessary to clean the impurities adhering to the bottom of the grinding wheel 202, the servo motor b501 can be moved, and the threaded screw 502 can be rotated by the servo motor b501, thereby driving the slider 5 to move away from the servo motor b501 until the grinding wheel 202 to be cleaned moves to the top of the brush 402, and then the electric telescopic rod 503 is controlled to extend, driving the grinding wheel 202 to be cleaned to descend and contact the bottom of the brush 402, and then the motor 207 is turned on to rotate the grinding wheel 202, so that the grinding wheel 202 rotates on the top of the brush 402, thereby clearing the impurities adhering to the bottom of the grinding wheel 202 through the brush 402 and falling into the pull-out box 401.

[0036] Furthermore, when it is necessary to clean the impurities inside the pull-out box 401, the side door 102 on one side of the grinding device box 1 can be opened, and then the pull plate 404 can be pulled to release the magnetic connection between the magnet 6 and the iron block 601, and then the pull-out box 401 can be pulled out for cleaning.

[0037] Here’s how it works:

[0038] During use, the workpiece to be polished can be placed on the workbench 103 and clamped by the clamp on the workbench 103, and then the electric telescopic rod 503 is controlled to extend, and the positioning plate 302 and multiple fixed blocks 2 are driven to descend by the electric telescopic rod 503 until the bottom of the grinding wheel 202 is close to the workpiece, and then the servo motor a301 is turned on to rotate the grinding wheel 202, thereby polishing the workpiece.

[0039] Furthermore, a position sensor 201 is provided at the bottom of the fixed block 2. The position of the position sensor 201 is slightly higher than the bottom of the grinding wheel 202. When the grinding wheel 202 is worn to a certain extent after a long period of grinding, the bottom of the grinding wheel 202 is higher than the position sensor 201. The position sensor 201 detects that the distance to the obstacle has become longer. At this time, the position sensor 201 generates an electrical signal and transmits the electrical signal to the control terminal. The control terminal then controls the electric telescopic rod 503 to retract and moves the servo motor a301 to rotate the positioning plate 302, thereby switching the grinding wheel 202.

[0040] When it is necessary to clean the impurities adhering to the bottom of the grinding wheel 202, the servo motor b501 can be moved, and the threaded screw 502 can be rotated by the servo motor b501, thereby driving the slider 5 to move away from the servo motor b501 until the grinding wheel 202 to be cleaned moves to the top of the brush 402, and then the electric telescopic rod 503 is controlled to extend, driving the grinding wheel 202 to be cleaned to descend and contact the bottom of the brush 402, and then the motor 207 is turned on to rotate the grinding wheel 202, so that the grinding wheel 202 rotates on the top of the brush 402, so that the impurities adhering to the bottom of the grinding wheel 202 are cleared off by the brush 402 and fall into the inside of the pull-out box 401.

[0041] Furthermore, when it is necessary to clean the impurities inside the pull-out box 401, the side door 102 on one side of the grinding device box 1 can be opened, and then the pull plate 404 can be pulled to release the magnetic connection between the magnet 6 and the iron block 601, and then the pull-out box 401 can be pulled out for cleaning.

[0042] In addition, a control panel is provided on one side of the grinding device box 1, which can control the power on and off of the position sensor 201, the motor 207, the servo motor a301 and the servo motor b501, and the power of the device is provided by an external power supply.

[0043] The control program involved in the present invention can be implemented by those skilled in the art according to the same or similar principles in the prior art, and this part is not the innovation of the present invention.

[0044] In the above embodiments, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0045] The above is a detailed introduction to a non-metallic mineral product production and grinding device provided in the embodiments of the present application. Specific examples are used in this article to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the technical solutions and core ideas of the present application; ordinary technicians in this field should understand that: they can still modify the technical solutions recorded in the aforementioned embodiments, or replace some of the technical features therein with equivalents; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A non-metallic mineral product production and polishing device, characterized in that: include: A grinding device box (1), wherein an equipment chamber (101) is provided inside the grinding device box (1), a plurality of fixed blocks (2) are provided inside the equipment chamber (101), a grinding wheel (202) is provided inside each of the plurality of fixed blocks (2), a collection box (4) is provided inside the equipment chamber (101), and a workbench (103) is provided inside the equipment chamber (101); A replacement assembly provided inside the device cavity (101) for quickly replacing the grinding wheel (202), the replacement assembly comprising a fixing block (2), a fixing bolt (203) and a position sensor (201); A servo motor b (501) is provided inside the polishing device box (1), a slider (5) is provided above the polishing device box (1), a position sensor (201) is provided at the bottom of the plurality of fixed blocks (2), an electric telescopic rod (503) is provided at the top of the slider (5), a limiting groove (104) is provided at the top of the polishing device box (1), the bottom end of the electric telescopic rod (503) passes through the limiting groove (104) and is fixedly connected to the mounting box (3); A servo motor a (301) is provided inside the installation box (3), the bottom end of the servo motor a (301) is connected to a positioning plate (302) via a rotating shaft, and the bottom end of the positioning plate (302) is fixedly connected to a plurality of fixing blocks (2).

2. The non-metallic mineral product production and polishing device according to claim 1, characterized in that: One side of the servo motor b (501) is connected to a threaded screw (502), and one side of the slider (5) is provided with a threaded hole that matches the threaded screw (502).

3. The non-metallic mineral product production and polishing device according to claim 1, characterized in that: A plurality of the fixed blocks (2) are each provided with a motor (207) inside, and the bottom ends of the plurality of the motors (207) are each connected to a rotating shaft (204), a limiting screw hole (205) is provided at the bottom end of the rotating shaft (204), a fixing bolt (203) is provided below the bottom rotating shaft (204), and the fixing bolt (203) is threadedly connected to the limiting screw hole (205), a limiting plate (206) is sleeved on the outside of the fixing bolt (203), and a limiting ring (208) is fixedly connected to the outside of the rotating shaft (204).

4. The non-metallic mineral product production and polishing device according to claim 1, characterized in that: A cleaning component is provided between the workbench (103) and the collection box (4), the cleaning component comprising: A side door (102) is provided on one side of the grinding device box (1), and an electric push rod (405) is provided on one side of the grinding device box (1), one end of the electric push rod (405) extends into the interior of the equipment cavity (101) and is fixedly connected to a connecting rod (403), and the top of the connecting rod (403) is fixedly connected to the collection box (4); A brush (402) is provided inside the collection box (4), a pull-out box (401) is provided inside the collection box (4), and an iron block (601) is fixedly connected to one side of the collection box (4).

5. The non-metallic mineral product production and polishing device according to claim 4, characterized in that: A pull plate (404) is fixedly connected to one side of the pull box (401), a magnet (6) is fixedly connected to one side of the pull plate (404), and the magnet (6) is magnetically connected to the iron block (601).