Conveying device and conveying method for aluminum profile production

Abstract

The invention discloses a conveying device and method for aluminum profile production, and relates to the technical field of aluminum profile conveying, the conveying device comprises a conveying assembly, a polishing assembly, a cleaning assembly, a wiping assembly and an adjusting assembly, and the adjusting assembly is used for adjusting the positions of the polishing assembly, the cleaning assembly and the wiping assembly; the aluminum profile conveying assembly is matched with the aluminum profile conveying operation of the conveying assembly. The conveying assembly comprises a conveying rack, a driving roller and a driven roller, a conveying belt is wound on the driving roller and the driven roller, a conveying motor is installed on the conveying rack, and the conveying motor is used for driving the driving roller to rotate so that the conveying belt can drive the aluminum profile to move in the first direction; the polishing assembly is used for polishing the side wall of the aluminum profile, the cleaning assembly is used for cleaning the polished aluminum profile, and the wiping assembly is used for wiping the cleaned aluminum profile. The problem that in the prior art, a conveying device is single in function is solved.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of aluminum profile conveying, in particular to a conveying device and method for aluminum profile production. BACKGROUND

[0002] Aluminum profile is a kind of metal material with aluminum as the main component and formed by hot extrusion, which is widely used in many fields such as building, transportation, machinery manufacturing, home decoration, etc. In the production process of aluminum profile, the profile after extrusion forming usually needs to go through multiple processes such as cooling, traction, straightening, sawing, manual or automatic stacking, etc., and the conveying between processes becomes an important link to ensure production efficiency and product quality.

[0003] In the prior art, the conveying device includes a conveying frame, a conveying motor and a conveying belt are installed on the conveying frame, the conveying belt is driven to convey the aluminum profile to the next processing station through the driving action of the conveying motor. However, due to the assembly structure of the conveying device, its function is relatively single, the integration degree is low, and it is difficult to meet the actual multi-functional needs of the conveying device. SUMMARY

[0004] The purpose of the present application is to provide a conveying device and method for aluminum profile production, which solves the problem of single function of the conveying device in the prior art.

[0005] To achieve this purpose, the present application adopts the following technical solutions: According to a first aspect, the present application provides a conveying device for aluminum profile production, comprising a conveying assembly, a polishing assembly, a cleaning assembly, a wiping assembly and an adjusting assembly, the adjusting assembly is used to adjust the positions of the polishing assembly, the cleaning assembly and the wiping assembly which are linearly distributed along a first direction in sequence, so as to adapt to the aluminum profile conveying operation of the conveying assembly; The conveying assembly comprises a conveying frame, the two ends of the conveying frame along the first direction are respectively rotationally connected with a driving roller and a driven roller, the driving roller and the driven roller are wound with a conveying belt, the conveying frame is installed with a conveying motor, the conveying motor is used to drive the driving roller to rotate, so that the conveying belt drives the aluminum profile to move along the first direction; the polishing assembly is used to polish the side wall of the aluminum profile, the cleaning assembly is used to clean the polished aluminum profile, and the wiping assembly is used to wipe the cleaned aluminum profile.

[0006] Optionally, the adjusting assembly comprises an adjusting frame, a first adjusting plate and a second adjusting plate, two first adjusting plates are arranged along the first direction and used to install the polishing assembly, the cleaning assembly and the wiping assembly, the height of the first adjusting plate along a third direction is higher than the height of the conveying belt along the third direction; Two of the adjusting frames are arranged in parallel along a second direction and are fixedly installed on the conveying frame with a distance, four of the second adjusting plates are arranged along a third direction, and each end of the first adjusting plate is connected with the adjusting frame through one of the second adjusting plates; the first direction, the second direction and the third direction are perpendicular to each other.

[0007] Optionally, a plurality of adjusting holes are arranged on the adjusting frame in a straight line with a distance along the second direction, and an adjusting handle is threadedly connected in the adjusting hole for locking and fixing the second adjusting plate; Two of the second adjusting plates are arranged on opposite sides of the adjusting frame, the length of the first adjusting plate along the first direction is greater than the distance between the two adjusting frames, and is less than the length of the conveying frame along the first direction.

[0008] Optionally, the polishing assembly comprises a polishing mounting plate, a plurality of the polishing mounting plates are arranged on the first adjusting plate with a distance along the first direction, a polishing shaft is rotatably connected to the polishing mounting plate, a polishing roller and a polishing transmission wheel are sleeved on the polishing shaft and are arranged in layers along the third direction, and the height of the polishing transmission wheel along the third direction is higher than the height of the polishing roller along the third direction. At least two of the polishing transmission wheels are wound with a polishing transmission belt, and the diameter of the polishing transmission wheel is less than the diameter of the polishing roller.

[0009] Optionally, a plurality of first mounting holes are arranged on the first adjusting plate in a straight line with a distance along the first direction, and a second mounting hole corresponding to the first mounting hole is arranged on the polishing mounting plate. The polishing mounting plate is provided with a first limiting arc groove and a second limiting arc groove, the polishing roller is provided with a first limiting arc block matched with the first limiting arc groove and a second limiting arc block matched with the second limiting arc groove, the first limiting arc block and the second limiting arc block are arranged alternately, and the height of the first limiting arc block along the third direction is higher than the height of the second limiting arc block along the third direction.

[0010] Optionally, the polishing shaft comprises a shaft body, a first shaft part and a second shaft part are oppositely arranged on the shaft body, the polishing transmission wheel is provided with a first clamping groove clamped with the first shaft part, and the first shaft part is provided with a first supporting plane in contact with the inner wall of the first clamping groove. The shaft body, the first shaft part and the second shaft part are integrally formed, the polishing roller is provided with a second clamping groove clamped with the second shaft part, and the second shaft part is provided with a second supporting plane in contact with the inner wall of the second clamping groove.

[0011] Optionally, the grinding roller is provided with a plurality of first heat dissipation holes distributed along its circumference, the first heat dissipation holes being connected to both ends of the grinding roller along the third direction, and the grinding roller is provided with second heat dissipation holes arranged in an arc shape, the second heat dissipation holes being used to connect two adjacent first heat dissipation holes; The shaft body is provided with a third heat dissipation hole, the third heat dissipation hole is connected to one end of the shaft body away from the grinding roller, and the other end of the third heat dissipation hole is closed; the second shaft portion is provided with a fourth heat dissipation hole arranged in a T shape, the grinding roller is provided with a first connecting hole respectively connected to the first heat dissipation hole and the fourth heat dissipation hole, and the shaft body is provided with a second connecting hole respectively connected to the fourth heat dissipation hole and the third heat dissipation hole.

[0012] Optionally, the cleaning assembly includes a cleaning mounting plate connected to the adjustment assembly, and several of the cleaning mounting plates are distributed in a straight line at intervals along the first direction. A cleaning shaft is rotatably connected to the cleaning mounting plate, and a cleaning roller is sleeved on the cleaning shaft for cleaning the polished aluminum profile.

[0013] Optionally, the wiping assembly includes a wiping mounting plate connected to the adjusting assembly, and several of the wiping mounting plates are distributed in a straight line at intervals along a first direction. A wiping shaft is rotatably connected to the wiping mounting plate, and a wiping roller is sleeved on the wiping shaft for wiping the cleaned aluminum profile.

[0014] According to a second aspect, the present invention provides a method for conveying aluminum profiles, which is applied to the conveying device for aluminum profile production as described in the first aspect, comprising: Step S1, adjusting the positions of the polishing assembly, the cleaning assembly, and the wiping assembly linearly distributed along a first direction so that the three are adapted to the aluminum profile conveying path of the conveying assembly; Step S2: driving the active roller to rotate by the conveying motor, driving the conveying belt wound around the active roller and the driven roller to move in the first direction to convey the aluminum profile; during the conveying process, the side wall of the aluminum profile being conveyed is synchronously polished by the polishing assembly; Step S3, after the aluminum profile is polished by the polishing assembly, the surface of the aluminum profile being conveyed is cleaned by the cleaning assembly; Step S4, after the aluminum profile is cleaned by the cleaning component, the surface of the aluminum profile being conveyed is wiped by the wiping component; wherein the grinding operation, cleaning operation and wiping operation are completed in sequence during the continuous conveying process of the aluminum profile.

[0015] Compared with the prior art, the present invention has the following beneficial effects: The application provides a conveying device and a conveying method for aluminum profile production, which comprises a conveying assembly, a polishing assembly, a cleaning assembly and a wiping assembly arranged in sequence along a first direction on the conveying assembly. The polishing, cleaning and wiping operations can be sequentially completed during the conveying of the aluminum profile, the automation degree of the surface treatment of the aluminum profile is improved, and the processing efficiency is improved. At the same time, the problems of impurity residues and oil stains are avoided, the smoothness and cleanliness of the surface of the aluminum profile are effectively improved, and the processing consistency and quality of the product are ensured. The positions of the polishing assembly, the cleaning assembly and the wiping assembly are accurately adjusted by the adjusting assembly, so that the aluminum profile of different sizes, different positions or different specifications can be adapted, the versatility and adaptability of the equipment are improved, and diversified processing requirements are met. The structure of the active roller and the driven roller is adopted on the conveying assembly, and the conveying belt is driven by the conveying motor, so that the continuous and stable conveying of the aluminum profile is realized, the synchronous operation of the subsequent processes (polishing, cleaning and wiping) is ensured, and the coordination and stability of the overall processing process are improved. Therefore, the application solves the problem of single function of the conveying device in the prior art. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the application, and for those skilled in the art, other drawings can also be obtained without creative labor.

[0017] The structures, proportions, sizes and the like shown in the drawings of the specification are only used to cooperate with the content disclosed in the specification, so that those skilled in the art can understand and read, and are not used to limit the limited conditions of the implementation of the application, so they do not have technical significance. Any modification of structure, change of proportion relationship or adjustment of size, without affecting the effect and purpose that can be achieved by the application, should still fall within the scope of the technical content disclosed by the application.

[0018] Figure 1 A perspective structural schematic view of the conveying device for aluminum profile production provided by the first embodiment of the application is provided. Figure 2 A top view structural schematic view of the conveying device for aluminum profile production provided by the first embodiment of the application is provided. Figure 3 A front view structural schematic view of the conveying device for aluminum profile production provided by the first embodiment of the application is provided. Figure 4 A structural schematic view of the conveying assembly in the conveying device for aluminum profile production provided by the first embodiment of the application is provided. Figure 5A structure schematic view of an adjusting assembly in an aluminum profile production conveying device provided for the embodiment one of the present application; Figure 6 A first partial structure schematic view of an aluminum profile production conveying device provided for the embodiment one of the present application; Figure 7 A partial explosion structure schematic view of a polishing assembly in an aluminum profile production conveying device provided for the embodiment one of the present application; Figure 8 A partial top view structure schematic view of a polishing assembly in an aluminum profile production conveying device provided for the embodiment one of the present application; Figure 9 A-A cross-sectional structure schematic view of Figure 8 ; Figure 10 A second partial structure schematic view of an aluminum profile production conveying device provided for the embodiment one of the present application; Figure 11 A third partial structure schematic view of an aluminum profile production conveying device provided for the embodiment one of the present application; Figure 12 A flow chart of an aluminum profile production conveying method provided for the embodiment two of the present application.

[0019] Illustration: 10, conveying assembly; 11, conveying rack; 12, driving roller; 13, driven roller; 14, conveying belt; 15, conveying motor; 16, support plate; 17, transmission roller; 20, polishing assembly; 21, polishing mounting plate; 211, second mounting hole; 212, first limiting arc groove; 213, second limiting arc groove; 214, first avoiding hole; 215, second avoiding hole; 22, polishing shaft; 221, shaft body; 2211, third heat dissipation hole; 2212, second communication hole; 222, first shaft part; 2221, first support plane; 223, second shaft part; 2231, second support plane; 2232, fourth heat dissipation hole; 23, polishing roller; 231, first limiting arc block; 2311, groove; 232, second limiting arc block; 233, second clamping groove; 234, first heat dissipation hole; 235, second heat dissipation hole; 236, first communication hole; 24, polishing transmission wheel; 241, first clamping groove; 25, polishing transmission belt; 30, cleaning assembly; 31, cleaning mounting plate; 311, third mounting hole; 32, cleaning shaft; 33, cleaning roller; 34, cleaning transmission wheel; 35, cleaning transmission belt; 40, wiping assembly; 41, wiping mounting plate; 411, fourth mounting hole; 42, wiping shaft; 43, wiping roller; 44, wiping transmission wheel; 45, wiping transmission belt; 50. Adjustment assembly; 51. Adjustment frame; 511. Adjustment hole; 52. First adjustment plate; 521. First mounting hole; 53. Second adjustment plate; 54. Adjustment handle. DETAILED DESCRIPTION

[0020] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0021] In the description of the present invention, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally located component.

[0022] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0023] Example 1: The embodiment of the present invention provides a conveying device for aluminum profile production, such as Figures 1 to 11 As shown, it includes a conveying assembly 10, a grinding assembly 20, a cleaning assembly 30, a wiping assembly 40 and an adjusting assembly 50. The adjusting assembly 50 is used to adjust the positions of the grinding assembly 20, the cleaning assembly 30 and the wiping assembly 40, which are linearly distributed in a first direction, to adapt to the aluminum profile conveying operation of the conveying assembly 10. The conveying assembly 10 includes a conveying frame 11, and the conveying frame 11 is rotatably connected to an active roller 12 and a driven roller 13 at both ends along the first direction. A conveying belt 14 is wound around the active roller 12 and the driven roller 13. A conveying motor 15 is installed on the conveying frame 11. The conveying motor 15 is used to drive the active roller 12 to rotate so that the conveying belt 14 drives the aluminum profile to move along the first direction; the grinding assembly 20 is used to grind the side wall of the aluminum profile, the cleaning assembly 30 is used to clean the polished aluminum profile, and the wiping assembly 40 is used to wipe the cleaned aluminum profile.

[0024] It should be noted that the conveying device for aluminum profile production provided by the present application can sequentially complete polishing, cleaning and wiping operations during the conveying process of the aluminum profile, improve the automation degree of the surface treatment of the aluminum profile, and improve the processing efficiency; at the same time, avoid the problems of impurity residue, oil stain residue and the like, effectively improve the smoothness and cleanliness of the surface of the aluminum profile, and ensure the processing consistency and quality of the product. The position of the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40 is accurately adjusted by the adjusting assembly 50, so that it can adapt to aluminum profiles of different sizes, different positions or different specifications, which is beneficial to improve the versatility and adaptability of the equipment and meet diversified processing requirements. The structure of the driving roller 12 and the driven roller 13 cooperates with the conveying belt 14, and is driven by the conveying motor 15, so that the continuous and stable conveying of the aluminum profile is realized, the synchronous operation of the subsequent processes (polishing, cleaning and wiping) is ensured, and the coordination and stability of the overall processing process are improved. Therefore, the present application solves the problem of single function of the conveying device in the prior art.

[0025] It is worth mentioning that the conveying frame 11 is provided with two support plates 16 located in the conveying belt 14, which can support the aluminum profile on the conveying belt 14 and reduce the bearing pressure of the conveying belt 14. The transmission roller 17 is rotatably connected with the conveying frame 11 between the two support plates 16, and the transmission roller 17 is in contact with the conveying belt 14. When the driving roller 12 is driven to rotate by the conveying motor 15, the conveying belt 14 is moved, and the driven roller 13 and the transmission roller 17 also rotate, which facilitates the transportation of the aluminum profile by the conveying belt 14.

[0026] As shown in Figures 1 to 5 The adjusting assembly 50 includes an adjusting frame 51, a first adjusting plate 52 and a second adjusting plate 53, two first adjusting plates 52 are arranged along the first direction and are used to install the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40, and the height of the first adjusting plate 52 along the third direction is higher than the height of the conveying belt 14 along the third direction; Two adjusting frames 51 are arranged in parallel along the second direction and are fixedly installed on the conveying frame 11, four second adjusting plates 53 are arranged along the third direction, and the end of each first adjusting plate 52 is connected with the adjusting frame 51 through a second adjusting plate 53; the first direction, the second direction and the third direction are perpendicular to each other.

[0027] It should be noted that by arranging two first adjusting plates 52 along the conveying direction (first direction), the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40 can be respectively installed, facilitating the sequential arrangement of the functional assemblies, improving the integration of the structure and increasing the functionality of the conveying device. Since the height of the first adjusting plate 52 is higher than the height of the conveying belt 14, the polishing, cleaning and wiping operations can be performed from above the aluminum profile, effectively avoiding interference with the conveying movement. By arranging the first direction, the second direction and the third direction perpendicular to each other, the adjusting assembly 50 can provide multi-dimensional installation and adjustment functions such as height and horizontal position in three-dimensional space, thereby adapting to the position differences of different models of aluminum profiles during the machining process, further improving the compatibility and operational flexibility of the entire machine.

[0028] As shown in Figures 1 to 5 The adjusting frame 51 is provided with a plurality of adjusting holes 511 distributed along the second direction, and the adjusting handle 54 is threadedly connected in the adjusting hole 511 for locking and fixing the second adjusting plate 53. Each two second adjusting plates 53 are distributed on opposite sides of the adjusting frame 51, the length of the first adjusting plate 52 along the first direction is greater than the distance between the two adjusting frames 51, and less than the length of the conveying frame 11 along the first direction.

[0029] It should be noted that by arranging a plurality of adjusting holes 511 on the adjusting frame 51 along the second direction, the user can adjust the position of the second adjusting plate 53 in multiple stages according to the machining requirements, improving the flexibility and controllability of the adjusting assembly 50. The adjusting handle 54 is threadedly connected in each adjusting hole 511, and rotating the adjusting handle 54 can realize the locking or releasing operation of the second adjusting plate 53, without the need for additional tools, improving the convenience and on-site operation efficiency of the equipment adjustment. Since each two second adjusting plates 53 are distributed on opposite sides of the same adjusting frame 51, stable support and adjustment of the first adjusting plate 52 in the third direction (vertical direction) can be achieved, the structure is uniformly stressed, effectively avoiding shaking or deviation during the adjustment process due to unilateral stress, and ensuring the positioning accuracy and stability of the machining assembly. The length of the first adjusting plate 52 is reasonably designed, so that the length along the first direction is greater than the distance between the two adjusting frames 51, which can span the two adjusting frames 51, enhancing the overall support stability; at the same time, the length is less than the length of the conveying frame 11 in the first direction, avoiding the first adjusting plate 52 from exceeding the edge of the conveying frame 11, which is conducive to the compactness of the overall structure of the equipment, meeting the optimization demand of space utilization rate of industrial equipment.

[0030] As shown in Figures 1 to 9As shown, the polishing assembly 20 comprises a polishing mounting plate 21, a plurality of polishing mounting plates 21 are distributed along the first direction on the first adjusting plate 52, the polishing mounting plate 21 is rotationally connected with a polishing shaft 22, the polishing shaft 22 is sleeved with a polishing roller 23 and a polishing transmission wheel 24 which are layered along the third direction, and the height of the polishing transmission wheel 24 along the third direction is higher than that of the polishing roller 23 along the third direction. At least two polishing transmission wheels 24 are wound with a polishing transmission belt 25, and the diameter of the polishing transmission wheel 24 is smaller than that of the polishing roller 23.

[0031] It should be noted that after the aluminum profile is moved to the polishing station by the conveying belt 14, the surface of the aluminum profile is in rolling contact with the polishing roller 23, and the polishing operation of the polishing roller 23 is realized, so that the polishing roller 23 can realize polishing rolling without additional driving. Through the linkage transmission of the polishing transmission belt 25 and the at least two polishing rollers 23, the synchronous operation of the plurality of polishing rollers 23 is ensured, and the efficient and uniform polishing effect is realized. The design of the transmission structure makes the contact pressure between the polishing roller 23 and the aluminum profile more uniform, avoiding processing defects caused by local over-polishing or insufficient polishing. In addition, a polishing motor can be installed on the polishing mounting plate 21, and a single polishing motor drives the plurality of polishing rollers 23 to rotate synchronously to realize the polishing operation of the polishing roller 23. Since the diameter of the polishing transmission wheel 24 is smaller than that of the polishing roller 23, and the height of the polishing transmission wheel 24 along the third direction is higher than that of the polishing roller 23, the transmission structure can effectively drive the polishing roller 23 to rotate without disturbing the surface of the aluminum profile, and provide sufficient power to make the polishing roller 23 always maintain a stable working state. This design helps to improve the transmission efficiency and working stability of the polishing assembly 20.

[0032] As shown in the figure, Figures 6 to 9 The first adjusting plate 52 is provided with a plurality of first mounting holes 521 which are linearly and spacedly distributed along the first direction, and the polishing mounting plate 21 is provided with a plurality of second mounting holes 211 which correspond to the first mounting holes 521; The polishing mounting plate 21 is provided with a first limiting arc groove 212 and a second limiting arc groove 213, the polishing roller 23 is provided with a first limiting arc block 231 which is matched with the first limiting arc groove 212 and a second limiting arc block 232 which is matched with the second limiting arc groove 213, the first limiting arc block 231 and the second limiting arc block 232 are staggered, and the height of the first limiting arc block 231 along the third direction is higher than that of the second limiting arc block 232 along the third direction. In this embodiment, the sum of the curvature of the first limiting arc block 231 and the curvature of the second limiting arc block 232 is greater than or equal to 360 degrees, and at least one of the first limiting arc block 231 and the second limiting arc block 232 is in a limiting state when the polishing roller 23 rotates at any angle, so as to realize the stable constraint of the polishing roller 23.

[0033] It should be noted that, by cooperating with the first mounting hole 521 and the second mounting hole 211, the flexible positioning and installation of the grinding mounting plate 21 on the first adjustment plate 52 is achieved, so that the installation position of the grinding assembly 20 is easy to adjust to meet the process requirements of different processing beats and grinding depths. By cooperating with the first limiting arc block 231 and the first limiting arc groove 212, and the second limiting arc block 232 and the second limiting arc groove 213, a stable constraint on the position of the grinding roller 23 is achieved, avoiding the grinding roller 23 from being offset or dislocated due to vibration, friction or impact during the grinding process, thereby improving the processing stability and equipment operation reliability. The first limiting arc block 231 and the second limiting arc block 232 are arranged in an interlaced manner, which not only improves the overall rigidity and locking ability of the limiting structure, but also plays a shock-absorbing and buffering role to a certain extent, avoiding structural fatigue caused by roller shaft deviation during the grinding process, and helping to extend the service life of the grinding assembly 20. Since the height of the first limiting arc block 231 is higher than that of the second limiting arc block 232, a multi-layer limiting hierarchical structure is formed, which helps to achieve precise positioning of the grinding roller 23 while providing a two-level limiting protection mechanism: when the first limiting arc block 231 becomes loose or partially worn, the second limiting arc block 232 can still play an auxiliary limiting function, thereby enhancing the stability and fault tolerance of the device.

[0034] It is worth mentioning that a groove 2311 is provided in the first limiting arc block 231. Through the setting of the groove 2311, debris on the first limiting arc block 231 can be received to prevent the first limiting arc block 231 from being stuck in the first limiting arc groove 212; due to the setting of the groove 2311, negative pressure can also be prevented from being generated in the first limiting arc groove 212, thereby ensuring the smooth movement of the first limiting arc block 231.

[0035] like Figures 6 to 9 As shown, the grinding shaft 22 includes a shaft body 221, on which a first shaft portion 222 and a second shaft portion 223 are oppositely provided. The grinding transmission wheel 24 is provided with a first slot 241 that engages with the first shaft portion 222, and the first shaft portion 222 is provided with a first supporting surface 2221 that contacts the inner wall of the first slot 241. The shaft body 221, the first shaft part 222 and the second shaft part 223 are all integrally formed structures, the polishing roller 23 is provided with a second clamping groove 233 clamped with the second shaft part 223, and the second shaft part 223 is provided with a second supporting plane 2231 in contact with the inner wall of the second clamping groove 233. In this embodiment, the first shaft part 222 is provided with a first contact arc surface in contact with the first supporting plane 2221, the first contact arc surface is in contact with the inner wall of the first clamping groove 241, the second shaft part 223 is provided with a second contact arc surface in contact with the second supporting plane 2231, and the second contact arc surface is in contact with the inner wall of the second clamping groove 233. The polishing mounting plate 21 is provided with a first avoiding hole 214 for facilitating the installation of the first shaft part 222 and a second avoiding hole 215 for facilitating the installation of the second shaft part 223.

[0036] It should be noted that, since the polishing shaft 22 adopts an integrally formed structure, the shaft body 221, the first shaft part 222 and the second shaft part 223 are closely combined with each other, thereby ensuring the overall strength and stability of the polishing shaft 22 and reducing the loosening or deformation problems that may occur in the traditional shaft part connection mode. Through the clamping of the first shaft part 222 and the first clamping groove 241 and the clamping of the second shaft part 223 and the second clamping groove 233, the polishing shaft 22 can synchronously drive the polishing roller 23 and the polishing transmission wheel 24 to rotate. Through the contact of the first contact arc surface on the first shaft part 222 with the inner wall of the first clamping groove 241 and the contact of the second contact arc surface on the second shaft part 223 with the inner wall of the second clamping groove 233, the arc surface contact design can effectively disperse the concentrated force, reduce local stress concentration, improve the wear resistance and fatigue resistance of the connection part, and further enhance the long-term reliability of the polishing assembly 20.

[0037] As shown in Figures 6 to 9 The polishing roller 23 is provided with a plurality of first heat dissipation holes 234 distributed along the circumference thereof, the first heat dissipation holes 234 penetrate through both ends of the polishing roller 23 along the third direction, the polishing roller 23 is provided with a second heat dissipation hole 235 arranged in an arc shape, and the second heat dissipation hole 235 is used for penetrating through two adjacent first heat dissipation holes 234; The shaft body 221 is provided with a third heat dissipation hole 2211 penetrating through one end of the shaft body 221 away from the polishing roller 23, and the other end of the third heat dissipation hole 2211 is closed; the second shaft part 223 is provided with a fourth heat dissipation hole 2232 arranged in a T shape, the polishing roller 23 is provided with a first communication hole 236 in communication with the first heat dissipation hole 234 and the fourth heat dissipation hole 2232 respectively, and the shaft body 221 is provided with a second communication hole 2212 in communication with the fourth heat dissipation hole 2232 and the third heat dissipation hole 2211 respectively.

[0038] It should be noted that by arranging a plurality of first heat dissipation holes 234 in the circumference of the polishing roller 23, the heat dissipation capacity of the polishing roller 23 during high-speed operation is effectively enhanced, the risk of overheating of the equipment is reduced, material deformation, damage or reduction of processing precision caused by high temperature is avoided, thereby improving the stability and processing effect of the polishing assembly 20. Since the first heat dissipation holes 234 pass through both ends of the polishing roller 23 and are in communication with the second heat dissipation holes 235 inside the polishing roller 23, a through-type heat dissipation channel is formed, which helps to quickly conduct and evenly distribute heat from the polishing roller 23, ensuring that the polishing roller 23 will not overheat locally during long-time operation, and enhancing the heat dissipation efficiency. The first communication holes 236 arranged in the polishing roller 23 are respectively in communication with the first heat dissipation holes 234 and the fourth heat dissipation holes 2232, and the second communication holes 2212 in the shaft body 221 are respectively in communication with the fourth heat dissipation holes 2232 and the third heat dissipation holes 2211, so that heat can flow quickly between the polishing roller 23 and the shaft body and be conducted to the outside space, forming a rapid heat dissipation channel. This design ensures that heat can be quickly discharged, prolongs the service life of the polishing assembly 20, and reduces the maintenance frequency of the polishing assembly 20.

[0039] As shown in Figures 1 to 10 The cleaning assembly 30 includes a cleaning mounting plate 31 connected with the adjusting assembly 50, a plurality of cleaning mounting plates 31 are linearly distributed along the first direction, a cleaning shaft 32 is rotatably connected to the cleaning mounting plate 31, and a cleaning roller 33 for cleaning the polished aluminum profile is sleeved on the cleaning shaft 32. The cleaning mounting plate 31 is provided with a third mounting hole 311 corresponding to the first mounting hole 521, and by using and cooperating the first mounting hole 521 and the third mounting hole 311, the cleaning mounting plate 31 can be installed at different positions of the first adjusting plate 52, and the spacing between adjacent two cleaning mounting plates 31 can be adjusted.

[0040] It is worth mentioning that the cleaning shaft 32 is sleeved with a cleaning transmission wheel 34, the height of the cleaning transmission wheel 34 along the third direction is higher than the height of the cleaning roller 33 along the third direction, and at least two cleaning transmission wheels 34 are wound with a cleaning transmission belt 35.

[0041] In the embodiment, by arranging multiple cleaning installation plates 31 on the first adjusting plate 52 and spacing them in the first direction, the cleaning units can be distributed at multiple points on the aluminum profile conveying path, thereby enhancing the cleaning effect and adapting to the surface treatment needs of aluminum profiles of different lengths and structural complexities. By arranging the cleaning rollers 33, the surface of the polished aluminum profile can be efficiently cleaned. The cleaning rollers 33 come into contact with the aluminum profile, effectively removing dust, debris, and other impurities left over from polishing, laying a clean foundation for subsequent wiping and post-processing, thereby improving the surface quality of the final product. The specific installation position of each cleaning roller 33 can be adjusted, especially the distance between adjacent two cleaning installation plates 31, which can be adjusted according to actual needs, greatly enhancing the process adaptability and processing flexibility of the equipment. The cleaning transmission belts 35 are wound between multiple cleaning transmission wheels 34, thereby driving multiple cleaning shafts 32 to rotate synchronously, making multiple cleaning rollers 33 move synchronously, improving cleaning efficiency and surface treatment consistency.

[0042] Specifically, the aluminum profile is moved along the first direction by the conveying belt 14, so that the surface of the polished aluminum profile rolls in contact with the cleaning rollers 33, realizing the cleaning operation of the cleaning rollers 33, so that the cleaning rollers 33 can realize cleaning rolling without additional driving. In addition, a cleaning motor can be arranged on the cleaning installation plate 31 to drive multiple cleaning rollers 33 to move synchronously.

[0043] As shown in Figures 1 to 11 The wiping assembly 40 includes a wiping installation plate 41 connected to the adjusting assembly 50. The wiping installation plates 41 are linearly distributed in the first direction with a spacing. The wiping installation plate 41 is rotatably connected to a wiping shaft 42. The wiping shaft 42 is sleeved with a wiping roller 43 for wiping the cleaned aluminum profile. The wiping installation plate 41 is provided with a fourth mounting hole 411 corresponding to the first mounting hole 521. By using and cooperating the first mounting hole 521 and the fourth mounting hole 411, the wiping installation plate 41 can be installed at different positions of the first adjusting plate 52, and the distance between adjacent two wiping installation plates 41 can be adjusted.

[0044] It is worth mentioning that the wiping shaft 42 is sleeved with a wiping transmission wheel 44. The height of the wiping transmission wheel 44 along the third direction is higher than the height of the wiping roller 43 along the third direction. At least two wiping transmission wheels 44 are wound with a wiping transmission belt 45.

[0045] In the embodiment, by arranging multiple wiping installation plates 41 spaced apart in the first direction on the first adjusting plate 52, the wiping roller 43 is in full contact with the surface of the aluminum profile during the conveying process of the aluminum profile, forming a continuous wiping effect, which can effectively improve the residual problem caused by incomplete cleaning process, thereby improving the pretreatment quality of subsequent spraying, electrophoresis and other processes. The fourth mounting hole 411 can be used in cooperation with the mounting hole on the first adjusting plate 52, facilitating flexible installation of the wiping installation plate 41 at different positions of the first adjusting plate 52, and freely adjusting the distance between adjacent wiping installation plates 41 according to the actual working condition, adapting to the processing needs of aluminum profiles of different specifications and lengths, and enhancing the versatility and flexible adjustment capability of the equipment. By connecting at least two wiping transmission wheels 44 through a transmission belt, linkage between multiple wiping shafts 42 is achieved, driving the wiping roller 43 to rotate synchronously, thereby ensuring stable and efficient wiping process and avoiding local omission or uneven wiping intensity.

[0046] Specifically, the cleaned aluminum profile surface is in rolling contact with the wiping roller 43 by driving the aluminum profile to move in the first direction through the conveying belt 14, realizing the wiping operation of the wiping roller 43, so that the wiping roller 43 can realize cleaning rolling without additional driving. In addition, a wiping motor can be arranged on the wiping installation plate 41 to drive multiple cleaning rollers 33 to move synchronously by a single wiping motor.

[0047] Working principle: When working, the driving roller 12 is driven to rotate by the driving action of the conveying motor 15, synchronously driving the conveying belt 14 and the driven roller 13 to rotate, so that the conveying belt 14 drives the aluminum profile to move in the first direction. Since the polishing assembly 20 is arranged above the conveying belt 14, the aluminum profile on the conveying belt 14 is polished by the polishing assembly 20. In addition, since the adjusting frame 51 has a plurality of adjusting holes 511 spaced apart and linearly distributed in the second direction, the installation position of the second adjusting plate 53 can be adjusted, and the positions of the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40 can be adjusted, solving the problem of adjustable position of the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40.

[0048] When the aluminum profile on the conveying belt 14 contacts the polishing roller 23, the polishing roller 23 can realize polishing rolling without additional driving through the friction force between the two, realizing the polishing operation of the polishing roller 23. Since the at least two polishing transmission wheels 24 have the polishing transmission belt 25 wound thereon, the multiple polishing rollers 23 can operate synchronously, achieving efficient and uniform polishing effect. The design of the transmission structure makes the contact pressure between the polishing roller 23 and the aluminum profile more uniform, avoiding processing defects caused by local over-polishing or under-polishing.

[0049] The first heat dissipation holes 234 arranged in the circumference of the polishing roller 23 effectively enhance the heat dissipation capacity of the polishing roller 23 during long-time operation, and reduce the risk of overheating of the polishing roller 23. Since the first heat dissipation holes 234 pass through both ends of the polishing roller 23 and are connected with the second heat dissipation holes 235 inside the polishing roller 23 to form a through-type heat dissipation channel, this structure helps to quickly guide and evenly distribute the heat from the polishing roller 23. The first communication holes 236 arranged in the polishing roller 23 are respectively connected with the first heat dissipation holes 234 and the fourth heat dissipation holes 2232, and the second communication holes 2212 in the shaft body 221 are respectively connected with the fourth heat dissipation holes 2232 and the third heat dissipation holes 2211, so that the heat can quickly flow and conduct from the polishing roller 23 to the external space through the fast heat dissipation channel. This design ensures that the heat can be quickly discharged, prolongs the service life of the polishing assembly 20, and reduces the maintenance frequency of the polishing assembly 20.

[0050] The first limiting arc block 231 is limitedly matched with the first limiting arc groove 212, and the second limiting arc block 232 is limitedly matched with the second limiting arc groove 213, so as to stably constrain the position of the polishing roller 23 and avoid the offset or dislocation of the polishing roller 23 due to vibration, friction or impact during polishing.

[0051] After the aluminum profile on the conveying belt 14 is polished by the polishing roller 23, the aluminum profile is in rolling contact with the cleaning roller 33, so as to clean the polished aluminum profile. Then, after the aluminum profile on the conveying belt 14 is cleaned by the cleaning roller 33, the aluminum profile is in rolling contact with the wiping roller 43, so as to wipe the cleaned aluminum profile. Therefore, the application solves the problem of single function of the conveying device in the prior art.

[0052] Embodiment two: The application provides a conveying method of an aluminum profile, which is applied to the conveying device for aluminum profile production as shown in the embodiment one, and as shown in the embodiment two, the conveying method comprises the following steps. Figure 12 As shown in the embodiment two, the conveying method comprises the following steps. Step S1, adjusting the positions of the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40 distributed linearly along the first direction, so that the three assemblies are adapted to the aluminum profile conveying path of the conveying assembly 10; Step S2, driving the driving roller 12 to rotate by the conveying motor 15, driving the conveying belt 14 wound on the driving roller 12 and the driven roller 13 to move along the first direction to convey the aluminum profile, and synchronously polishing the sidewall of the aluminum profile in conveying by the polishing assembly 20 during the conveying process; Step S3, cleaning the surface of the aluminum profile in conveying by the cleaning assembly 30 after the aluminum profile is polished by the polishing assembly 20; Step S4, after the aluminum profile is cleaned by the cleaning assembly 30, the surface of the aluminum profile in conveying is wiped by the wiping assembly 40; wherein the polishing operation, the cleaning operation and the wiping operation are sequentially completed in the continuous conveying process of the aluminum profile.

[0053] It should be noted that the aluminum profile conveying method provided by the present application realizes the automatic processing of the aluminum profile in the conveying process through the orderly combination of the polishing assembly, the cleaning assembly and the wiping assembly 40, and avoids manual intervention. This method can form a highly automated processing flow in the aluminum profile production line, significantly improves the production efficiency, and improves the stability and consistency of production. By sequentially performing the polishing, cleaning and wiping operations, the surface of the aluminum profile is ensured to be fully processed. The polishing operation removes burrs and oxides on the surface of the aluminum profile, the cleaning operation effectively removes dust and residues generated during the polishing process, and the wiping operation removes surface moisture and fine particles, ensuring that the surface of the aluminum profile is smooth and flat, and improving the effect of subsequent processing (such as coating, welding, etc.). By adjusting the positions of the polishing assembly 20, the cleaning assembly 30 and the wiping assembly 40, the three can be flexibly adapted to the aluminum profile conveying path of the conveying assembly 10. This design makes the conveying method adaptable to aluminum profiles of different specifications and shapes, achieving high universality of the processing equipment, and adapting to different aluminum profile sizes and production requirements.

[0054] The above-described and above-mentioned embodiments are only used to illustrate the technical solutions of the present application, but not limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that they can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to some technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.

Claims

1. A conveying device for aluminum profile production, characterized in that: The invention comprises a conveying assembly (10), a grinding assembly (20), a cleaning assembly (30), a wiping assembly (40), and an adjusting assembly (50), wherein the adjusting assembly (50) is used to adjust the positions of the grinding assembly (20), the cleaning assembly (30), and the wiping assembly (40) which are linearly distributed in sequence along a first direction, so as to adapt to the aluminum profile conveying operation of the conveying assembly (10); The conveying assembly (10) comprises a conveying frame (11), wherein the conveying frame (11) is rotatably connected to a driving roller (12) and a driven roller (13) at both ends along a first direction, and a conveying belt (14) is wound around the driving roller (12) and the driven roller (13). A conveying motor (15) is installed on the conveying frame (11), and the conveying motor (15) is used to drive the driving roller (12) to rotate so that the conveying belt (14) drives the aluminum profile to move along the first direction; the grinding assembly (20) is used to grind the side wall of the aluminum profile, the cleaning assembly (30) is used to clean the aluminum profile after grinding, and the wiping assembly (40) is used to wipe the aluminum profile after cleaning.

2. The conveying device for aluminum profile production according to claim 1, characterized in that: The adjustment assembly (50) comprises an adjustment frame (51), a first adjustment plate (52) and a second adjustment plate (53), wherein the two first adjustment plates (52) are arranged along a first direction and are used to install the grinding assembly (20), the cleaning assembly (30) and the wiping assembly (40), and the height of the first adjustment plates (52) along a third direction is higher than the height of the conveyor belt (14) along the third direction; The two adjustment frames (51) are arranged in parallel along the second direction and fixedly installed on the conveyor frame (11) at intervals, and the four second adjustment plates (53) are arranged along the third direction. The end of each first adjustment plate (52) is connected to the adjustment frame (51) via a second adjustment plate (53); the first direction, the second direction, and the third direction are perpendicular to each other.

3. The conveying device for aluminum profile production according to claim 2, characterized in that: The adjustment frame (51) is provided with a plurality of adjustment holes (511) distributed linearly and spaced apart along the second direction, and the adjustment holes (511) are internally threadedly connected to an adjustment handle (54) for locking and fixing the second adjustment plate (53); Every two second adjustment plates (53) are distributed on opposite sides of one adjustment frame (51), and the length of the first adjustment plate (52) along the first direction is greater than the distance between the two adjustment frames (51) and less than the length of the conveyor frame (11) along the first direction.

4. The conveying device for aluminum profile production according to claim 3, characterized in that: The grinding assembly (20) includes a grinding mounting plate (21), a plurality of the grinding mounting plates (21) are spaced apart and distributed on the first adjustment plate (52) along a first direction, the grinding mounting plate (21) is rotatably connected to a grinding shaft (22), the grinding shaft (22) is sleeved with grinding rollers (23) and a grinding transmission wheel (24) distributed in layers along a third direction, and the height of the grinding transmission wheel (24) along the third direction is higher than the height of the grinding rollers (23) along the third direction; A grinding drive belt (25) is wound around at least two of the grinding drive wheels (24), and the diameter of the grinding drive wheel (24) is smaller than the diameter of the grinding roller (23).

5. The conveying device for aluminum profile production according to claim 4, characterized in that: The first adjustment plate (52) is provided with a plurality of first mounting holes (521) linearly spaced along a first direction, and the polishing mounting plate (21) is provided with second mounting holes (211) corresponding to the first mounting holes (521); A first limiting arc groove (212) and a second limiting arc groove (213) are provided in the grinding mounting plate (21); a first limiting arc block (231) adapted to the first limiting arc groove (212) and a second limiting arc block (232) adapted to the second limiting arc groove (213) are provided on the grinding roller (23); the first limiting arc block (231) and the second limiting arc block (232) are arranged alternately; the height of the first limiting arc block (231) along the third direction is higher than the height of the second limiting arc block (232) along the third direction.

6. The conveying device for aluminum profile production according to claim 5, characterized in that: The grinding shaft (22) comprises a shaft body (221), a first shaft portion (222) and a second shaft portion (223) being provided on the shaft body (221) in opposite relation to each other, the grinding transmission wheel (24) being provided with a first clamping groove (241) clamped with the first shaft portion (222), and a first supporting plane (2221) being provided on the first shaft portion (222) in contact with an inner wall of the first clamping groove (241); The shaft body (221), the first shaft portion (222) and the second shaft portion (223) are all integrally formed structures; the grinding roller (23) is provided with a second clamping groove (233) clamped to the second shaft portion (223); and the second shaft portion (223) is provided with a second supporting plane (2231) in contact with the inner wall of the second clamping groove (233).

7. The conveying device for aluminum profile production according to claim 6, characterized in that: The grinding roller (23) is provided with a plurality of first heat dissipation holes (234) distributed along its circumference, the first heat dissipation holes (234) being connected to both ends of the grinding roller (23) along the third direction, and the grinding roller (23) is provided with second heat dissipation holes (235) arranged in an arc shape, the second heat dissipation holes (235) being used to connect two adjacent first heat dissipation holes (234); The shaft body (221) is provided with a third heat dissipation hole (2211), the third heat dissipation hole (2211) is connected to one end of the shaft body (221) away from the grinding roller (23), and the other end of the third heat dissipation hole (2211) is closed; a fourth heat dissipation hole (2232) arranged in a T shape is provided in the second shaft portion (223); a first connecting hole (236) is provided in the grinding roller (23) and is connected to the first heat dissipation hole (234) and the fourth heat dissipation hole (2232) respectively; and a second connecting hole (2212) is provided in the shaft body (221) and is connected to the fourth heat dissipation hole (2232) and the third heat dissipation hole (2211) respectively.

8. The conveying device for aluminum profile production according to any one of claims 1 to 4, characterized in that: The cleaning assembly (30) comprises a cleaning mounting plate (31) connected to the adjustment assembly (50), wherein a plurality of the cleaning mounting plates (31) are linearly distributed along a first direction at intervals, and a cleaning shaft (32) is rotatably connected to the cleaning mounting plate (31), and a cleaning roller (33) for cleaning the polished aluminum profile is sleeved on the cleaning shaft (32).

9. The conveying device for aluminum profile production according to any one of claims 1 to 4, characterized in that: The wiping assembly (40) comprises a wiping mounting plate (41) connected to the adjusting assembly (50), wherein a plurality of the wiping mounting plates (41) are linearly distributed along a first direction at intervals, and a wiping shaft (42) is rotatably connected to the wiping mounting plate (41), and a wiping roller (43) for wiping the cleaned aluminum profile is sleeved on the wiping shaft (42).

10. A method for conveying aluminum profiles, applied to the conveying device for aluminum profile production according to any one of claims 1 to 9, characterized in that: include: Step S1, adjusting the positions of the polishing assembly (20), the cleaning assembly (30), and the wiping assembly (40) linearly distributed along a first direction so that the three are adapted to the aluminum profile conveying path of the conveying assembly (10); Step S2, driving the active roller (12) to rotate by the conveying motor (15), driving the conveying belt (14) wound around the active roller (12) and the driven roller (13) to move along the first direction to convey the aluminum profile; during the conveying process, the side wall of the aluminum profile being conveyed is synchronously polished by the polishing assembly (20); Step S3, after the aluminum profile is polished by the polishing assembly (20), the surface of the aluminum profile being transported is cleaned by the cleaning assembly (30); Step S4, after the aluminum profile is cleaned by the cleaning component (30), the surface of the aluminum profile being conveyed is wiped by the wiping component (40); wherein the grinding operation, the cleaning operation and the wiping operation are completed in sequence during the continuous conveying of the aluminum profile.

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