Decoration grinding machine
Through the design of the lifting module and grinding module of the decorative grinder, automatic grinding of the decorative surface is realized, solving the problems of low manual operation efficiency and large water consumption in the prior art, improving processing accuracy and efficiency, and extending the service life of the sand belt.
Patent Information
- Application Number
- CN202422678379.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing decoration grinding process requires manual operation, resulting in low efficiency and high water consumption. Different products require frequent adjustment of equipment, affecting processing accuracy and efficiency.
A decorative grinder is designed, using lifting modules and grinding modules, and the belt is driven by a motor drives the threaded rod and rotating shaft for automatic grinding, and combined with atomized spray head, it reduces water consumption and improves the belt service life and processing efficiency.
It realizes automatic grinding of the surface of the decoration, reduces manual operation, improves processing accuracy and efficiency, and reduces the use of water and extends the service life of the sand belt.
Smart Images

Figure CN223265383U_ABST
Abstract
Description
Technical Field
[0001] The embodiments of the present application relate to the technical field of grinders, and in particular to a decoration grinder. Background Art
[0002] Decorations generally refer to items such as badges, medals, tags, and nameplates. After being painted with enamel (imitation enamel), current decorations on the market typically require grinding and polishing to ensure the metal lines are shiny, clean, and level with the enamel, ready for electroplating. The polishing process currently includes water grinding, cleaning and drying, rough polishing, and fine polishing.
[0003] Water Grinding: Currently, there are dedicated water grinders, primarily used to deburr the surface of painted enamel (imitation enamel) ornaments and smooth the metal and enamel surfaces. The process involves placing the ornament in a dedicated Bakelite jig. The sanding belt then abrades the surface by moving the ornament left and right, forward and backward. While abrading, the product is constantly flushed with water. This not only cools the product but also removes the dust created by grinding, preventing further scratches on the ornament. Currently, water grinding uses specialized jigs, and because the processing benchmarks vary, each jig has different thicknesses and parallelisms. This adjustment of the equipment is required with each product change.
[0004] Cleaning and drying: After rinsing the water-polished decorations, dry them and prepare them for the next step.
[0005] Rough polishing: Most of the time it is done manually, using a hemp wheel to polish off the exposed metal sand marks on the front of the decoration.
[0006] Fine polishing: Most of the work is done manually, using a cloth wheel to further polish the metal on the front of the decoration and remove dirt from the surface of the enamel (imitation enamel), making it smooth and flat, so that the decoration can be electroplated.
[0007] Based on the above reasons, the present invention proposes an ornament grinding machine. Utility Model Content
[0008] In view of the above problems, the present invention provides a decoration grinding machine to solve the problem.
[0009] An embodiment of the present application provides an ornament grinding machine, including a mounting frame, a mounting plate fixedly connected to the top surface of the mounting frame, a fixing frame fixedly connected to the right side of the top surface of the mounting plate, a lifting module installed on the left side of the fixing frame, a grinding module installed on the lifting module, a jig movably connected to the left side of the top surface of the mounting plate, a fixing plate fixedly connected to the left top surface of the mounting frame, and an atomizing nozzle arranged in the mounting frame.
[0010] In some embodiments, the lifting module includes a first motor, a threaded rod is fixedly connected to the rotor of the first motor, a connecting block is threadedly connected to the side wall of the threaded rod, and a movable plate is fixedly connected to the side wall of the connecting block.
[0011] In some embodiments, the grinding module includes a sanding belt, which is located on the left side of the movable plate and has two circular rollers symmetrically arranged inside. The side wall centers of the circular rollers are fixedly connected to a rotating shaft, and the rotating shaft is movably connected to the movable plate. One of the rotating shafts passes through the movable plate and is fixedly connected to a second motor, and the second motor is fixedly connected to the movable plate.
[0012] In some embodiments, the jig is a floating needle jig, including a base, two of which are symmetrically arranged on the left and right, and a jig fixing module is provided on the bottom surface of each base, a same fixed frame is fixedly connected between the two bases, a partition is fixedly connected in the fixed frame, and a number of floating needle modules are provided on both sides of the partition, a locking module is provided on the front side wall of the fixed frame, a cleaning joint is fixedly connected to the front side wall of the fixed frame, and a sewage outlet is opened on the rear side wall of the fixed frame.
[0013] In some embodiments, a bottom plate is fixedly connected to the bottom surface of the base, the fixed frame is fixedly connected to the bottom plate, two sliders are symmetrically fixedly connected to the bottom surface of the fixed frame, and the sliders are movably connected to slide rails, and the slide rails are fixedly connected to the top surface of the mounting plate.
[0014] In some embodiments, the fixture fixing module includes a radial spherical bearing, each of the bases is symmetrically installed with a radial spherical bearing front and back, and a balance spring is installed on the bottom surface of the radial spherical bearing.
[0015] In some embodiments, the floating needle module includes a vertical rod, a first spring is sleeved on the side wall of the vertical rod, one end of the first spring is fixedly connected to the outer side wall of the vertical rod, the other end of the first spring is fixedly connected to the bottom surface of the fixed frame, the center of the inner cavity of the vertical rod is fixedly connected to the vertical rod, a movable tube is sleeved on the vertical rod, the top end of the movable tube extends out of the vertical rod and is fixedly connected to the top plate, a second spring is fixedly connected to the inner cavity of the movable tube, the other end of the second spring is fixedly connected to the vertical rod, and a clamping assembly is provided near the top of the vertical rod.
[0016] In some embodiments, the clamping assembly includes a side groove, each of which is provided with a splint, the splint is arranged in an arc shape close to the side of the movable tube, and the other side of the splint is fixedly connected to a cross bar, the cross bar passes through the side wall of the vertical bar and is sleeved with a third spring, one end of the third spring is fixedly connected to the splint, and the other end of the third spring is fixedly connected to the inner wall of the side groove.
[0017] In some embodiments, the jig is a clamp-type jig, comprising a base, a fixed side block on one side, and movable side blocks on three sides. The movable side block on the side opposite to the fixed side block is the first movable side block, and the second movable side block and the third movable side block are arranged perpendicular to the first side block. The base is provided with a first direction groove and a second direction groove, the first movable side block is arranged on the first direction groove, and the second movable side block and the third movable side block are arranged on the second direction groove.
[0018] In some embodiments, the second movable side block and the third movable side block are respectively composed of a plurality of movable blocks, and each movable block is respectively disposed on a second direction groove.
[0019] The above solution drives the first motor, which rotates the threaded rod, which in turn moves the connecting block, which in turn adjusts the movable plate up and down, allowing for slow adjustment of the sanding belt's height. The second motor drives the rotating shaft, which in turn rotates the roller, which in turn rotates the sanding belt. This rotation of the sanding belt allows for polishing of decorative items, effectively extending the belt's service life. The atomizer mixes water and air, increasing the flushing force while reducing water consumption, thereby reducing water consumption during the polishing process.
[0020] The above description is only an overview of the technical solutions of the embodiments of the present application. In order to more clearly understand the technical means of the embodiments of the present application, they can be implemented in accordance with the contents of the specification. In order to make the above and other purposes, features and advantages of the embodiments of the present application more obvious and easy to understand, the specific implementation methods of the present application are listed below. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0022] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0023] Figure 2 This is a schematic diagram of the front structure of this application;
[0024] Figure 3 This is a schematic diagram of the left side structure of this application;
[0025] Figure 4 A schematic diagram of the three-dimensional structure on the fixing frame of the present application;
[0026] Figure 5 A schematic diagram of the three-dimensional structure of the floating needle fixture of the present application;
[0027] Figure 6 A schematic diagram of the three-dimensional structure of the floating needle fixture of the present application;
[0028] Figure 7 Schematic diagram of the three-dimensional structure of the floating needle module of the present application.
[0029] Figure 8 This is a schematic diagram of the structure of the clamping fixture of this application.
[0030] Description of reference numerals:
[0031] 1. Mounting frame; 2. Mounting plate; 3. Fixing frame; 4. Lifting module; 5. Grinding module; 6. Fixture; 7. Fixing plate; 9. Atomizing nozzle; 10. First motor; 11. Threaded rod; 12. Connecting block; 13. Movable plate; 14. Sanding belt; 15. Round roller; 16. Rotating shaft; 17. Second motor; 18. Base; 19. Fixing frame; 20. Fixture fixing module; 21. Partition; 22. Floating needle module; 23. Locking module; 24. Bottom plate; 25. Slider; 26. Slide Rail; 30. Cleaning joint; 31. Drain outlet; 32. Centripetal spherical bearing; 33. Balance spring; 34. Vertical rod; 35. Positioning plate; 36. Spring; 37. Positioning hole; 38. First zone; 39. Second zone; 40. Clamp-type fixture base; 41. Fixed side stop; 42. First movable side stop; 43. Second movable side stop; 44. Third movable side stop; 45. First direction groove; 46. Second direction groove; 47. Moving block; 61. Floating needle fixture; 62. Clamp-type fixture. DETAILED DESCRIPTION
[0032] To make the purpose, technical solutions, and advantages of the embodiments of this application more clear, the technical solutions in the embodiments of this application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0033] The terms "including" and "having" and any variations thereof in the specification, claims, and drawings of this application are intended to cover and not exclude other contents. The words "a" or "an" do not exclude the presence of a plurality. Unless otherwise indicated, "plurality" means more than two (including two). Similarly, "multiple groups" means more than two (including two groups).
[0034] The directional words appearing in the following description refer to the directions shown in the drawings and do not limit the specific structure of this application. For example, in the description of this application, the terms "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "inner", "outer", "axial", "radial", "circumferential", etc., which indicate directions or positional relationships, are based on the directions or positional relationships shown in the drawings and are only for the convenience of describing this application and simplifying the description. They do not indicate or imply that the device or component referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting this application.
[0035] In addition, the expressions of the indicated directions, such as the height direction, used to illustrate the operation and construction of the various components of this embodiment are not absolute but relative, and although these indications are appropriate when the various components are in the positions shown in the figures, when these positions are changed, these directions should be interpreted differently to correspond to the changes.
[0036] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, the "connected" or "connected" of a mechanical structure may refer to a physical connection, such as a fixed connection, a detachable connection, or an integral connection. In addition to referring to a physical connection, the "connected" or "connected" of a circuit structure may also refer to an electrical connection or a signal connection. For example, it may be a direct connection, that is, a physical connection, or it may be an indirect connection through at least one intermediate element, as long as the circuit is connected. For those of ordinary skill in the art, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0037] In order to facilitate understanding of the technical solutions in the embodiments of the present application, the technical solutions in the embodiments of the present application are clearly and completely described below in conjunction with the drawings in the embodiments of the present application.
[0038] like Figure 1-8 As shown, the decoration grinding machine of the present application includes a mounting frame 1, a mounting plate 2 is fixedly connected to the top surface of the mounting frame 1, a fixing frame 3 is fixedly connected to the right side of the top surface of the mounting plate 2, a lifting module 4 is installed on the left side of the fixing frame 3, and the lifting module 4 includes a first motor 10, a threaded rod 11 is fixedly connected to the rotor of the first motor 10, a connecting block 12 is threadedly connected to the side wall of the threaded rod 11, and a movable plate 13 is fixedly connected to the side wall of the connecting block 12.
[0039] In the technical solution of this embodiment, by driving the first motor 10, the first motor 10 drives the threaded rod 11 to rotate, the threaded rod 11 drives the connecting block 12 to move, and the connecting block 12 drives the movable plate 13 to adjust the upper and lower positions, so that the height of the sanding belt 14 can be slowly adjusted, which is convenient for the grinding processing of the decorations and effectively improves the service life of the sanding belt.
[0040] A grinding module 5 is installed on the lifting module 4, and the grinding module 5 includes a sanding belt 14. The sanding belt 14 is located on the left side of the movable plate 13 and has two round rollers 15 symmetrically arranged inside. The center of the side wall of the round roller 15 is fixedly connected with a rotating shaft 16, and the rotating shaft 16 is movably connected to the movable plate 13. One of the rotating shafts 16 passes through the movable plate 13 and is fixedly connected to the second motor 17, and the second motor 17 is fixedly connected to the movable plate 13.
[0041] In the technical solution of this embodiment, by driving the second motor 17, the second motor 17 drives the rotating shaft 16 to rotate, the rotating shaft 16 drives the circular roller 15 to rotate, and the circular roller 15 drives the sanding belt 14 to rotate. The rotation of the sanding belt 14 can realize the grinding function of the decoration.
[0042] A jig 6 is movably connected to the left side of the top surface of the mounting plate 2. In this embodiment, the jig 6 is a floating needle jig 61 including a base 18. The base 18 is provided with a jig fixing module 20. The jig fixing module 20 includes a radial spherical bearing 32. Each base 18 is symmetrically installed with radial spherical bearings 32 in the front and back. A balance spring 33 is installed on the bottom surface of the radial spherical bearing 32. A fixing frame 19 is provided on the base 18. A number of floating needle modules 22 are provided in the fixing frame 19. The floating needle module 22 includes a vertical rod 34, a positioning plate 35 and a spring 36. A plurality of positioning holes 37 are provided on the positioning plate 35. The vertical rod 34 is inserted into the positioning hole 37. A spring 36 is sleeved on the side wall of the vertical rod 34. One end of the spring 36 abuts against the vertical rod 34, and the other end abuts against the top surface of the positioning plate 35, thereby providing an elastic force for the vertical rod 34 to recover upward. A locking module 23 is provided on the front side wall of the fixing frame 19 , a cleaning connector 30 is fixedly connected to the front side wall of the fixing frame 19 , and a sewage outlet 31 is provided on the rear side wall of the fixing frame 19 .
[0043] Furthermore, a partition 21 is provided in the middle of the fixing frame 19 , and the partition 21 divides the fixing frame 19 into a first area 38 and a second area 39 , and floating needle modules 22 are arranged in the first area 38 and the second area 39 .
[0044] In the technical solution of this embodiment, through the spherical rotation characteristics of the centripetal spherical bearing 32 and the stable high load-bearing capacity of the balance spring 33, the grinding jig is adjusted to be on the same plane as the sanding belt through adjustment, thereby realizing the parallelism adjustment operation of the grinding jig, which is convenient to use. By placing the product to be ground on the floating needle jig 61, under the action of the alignment block 29, the product is pressed to press the floating needle module 22 downward to deform the spring 36, and the vertical rod 34 pressed down fits the contour of the product, so that the floating needle jig 6 can realize the positioning operation of products of different shapes, thereby improving the versatility of the use of this grinding machine. By fixing the cleaning joint 30 with the external pipeline and filling the cleaning liquid into the fixed frame 19 through the cleaning joint 30 through the external equipment, the cleaning liquid can be used to realize the flushing operation of the fixed frame 19, and the cleaning liquid after flushing is discharged through the drain port 31, which is convenient for the use of this grinding jig.
[0045] Furthermore, a bottom plate 24 is fixedly connected to the bottom surface of the base 18, a fixed frame 19 is fixedly connected to the bottom plate 24, two sliders 25 are symmetrically fixedly connected to the bottom surface of the fixed frame 19, and slide rails 26 are movably connected to the sliders 25. The slide rails 26 are fixedly connected to the top surface of the mounting plate 2, so that the floating needle jig 61 can be stably and accurately adjusted in position, which is convenient for use.
[0046] Please refer to Figure 2 , which is another embodiment of the present utility model. In this embodiment, a flattening module 8 is installed on the fixed plate 7. The flattening module 8 includes a support plate 27. The support plate 27 is set in an inverted concave shape and is fixedly connected to the fixed plate 7. An electric push rod 28 is fixedly connected to the center of the top surface of the support plate 27. The bottom end of the electric push rod 28 is fixedly connected to a positioning block 29. The cross-section of the positioning block 29 is set in an inverted concave shape and is matched with the floating needle fixture 6.
[0047] Please refer to Figure 8 In another embodiment, the jig 6 is a clamp-type jig 62, comprising a base 40, a fixed side block 41 on one side, and three movable side blocks. The movable side block opposite the fixed side block is a first movable side block 42, and perpendicular to the first side block are a second movable side block 43 and a third movable side block 44. The base 40 is provided with a first directional groove 45 and a second directional groove 46. The first movable side block 42 is disposed in the first directional groove 45, and the second movable side block 43 and the third movable side block 44 are disposed in the second directional groove 46. This allows for positioning of products with a relatively square appearance, making the jig more convenient to use.
[0048] In addition, in the aforementioned embodiment, the second movable side stop 43 and the third movable side stop 44 can be respectively composed of multiple movable blocks 47, and each movable block 47 is respectively arranged on a second direction groove 46. Through the combination of different movable blocks 47, a better positioning effect can be achieved for products with uneven appearance.
[0049] An atomizing nozzle 9 is provided in the mounting frame 1, and water and air are mixed through the atomizer, which increases the flushing force while reducing water consumption, thereby reducing water consumption by more than half and achieving good use effect.
[0050] Working principle: When using this device, first place the decorations on the jig 6, start the second motor 17, the second motor 17 drives the rotating shaft 16 to rotate, the rotating shaft 16 drives the round roller 15 to rotate, and the round roller 15 drives the sanding belt 14 to rotate, start the first motor 10, the first motor 10 drives the threaded rod 11 to rotate, the threaded rod 11 drives the connecting block 12 to move, and the connecting block 12 drives the movable plate 13 to move, which can realize the slow adjustment operation of the height of the sanding belt 14, facilitate the grinding of the decorations, effectively improve the service life of the sanding belt, and in the process of grinding the decorations, the water and air are mixed through the atomizing nozzle 9, which increases the flushing force while reducing water consumption, thereby reducing water consumption by more than half, and the use effect is good.
[0051] Those skilled in the art will appreciate that, although some embodiments herein include certain features included in other embodiments but not other features, combinations of features from different embodiments are intended to be within the scope of this application and to form different embodiments. For example, in the claims, any one of the claimed embodiments may be used in any combination.
[0052] As described above, the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A decoration grinding machine, characterized in that: The invention comprises a mounting frame (1), a mounting plate (2) is fixedly connected to the top surface of the mounting frame (1), a fixing frame (3) is fixedly connected to the right side of the top surface of the mounting plate (2), a lifting module (4) is installed on the left side of the fixing frame (3), a grinding module (5) is installed on the lifting module (4), a jig (6) is movably connected to the left side of the top surface of the mounting plate (2), a fixing plate (7) is fixedly connected to the left top surface of the mounting frame (1), and an atomizing nozzle (9) is arranged in the mounting frame (1).
2. The decoration grinding machine according to claim 1, characterized in that: The lifting module (4) comprises a first motor (10), a threaded rod (11) is fixedly connected to the rotor of the first motor (10), a connecting block (12) is threadedly connected to the side wall of the threaded rod (11), and a movable plate (13) is fixedly connected to the side wall of the connecting block (12).
3. The decoration grinding machine according to claim 2, characterized in that: The grinding module (5) includes a sanding belt (14), which is arranged on the left side of the movable plate (13) and has two circular rollers (15) symmetrically arranged inside. The center of the side wall of the circular roller (15) is fixedly connected to a rotating shaft (16), and the rotating shaft (16) is movably connected to the movable plate (13). One of the rotating shafts (16) passes through the movable plate (13) and is fixedly connected to a second motor (17), and the second motor (17) is fixedly connected to the movable plate (13).
4. The decoration grinding machine according to claim 1, characterized in that: The jig (6) is a floating needle jig (61), comprising a base (18), wherein the base (18) is provided with a jig fixing module (20), a fixing frame (19) is further provided on the base (18), a plurality of floating needle modules (22) are provided in the fixing frame (19), a locking module (23) is provided on the front side wall of the fixing frame (19), a cleaning joint (30) is fixedly connected to the front side wall of the fixing frame (19), and a sewage outlet (31) is provided on the rear side wall of the fixing frame (19).
5. The decoration grinding machine according to claim 4, characterized in that: A bottom plate (24) is fixedly connected to the bottom surface of the base (18), the fixed frame (19) is fixedly connected to the bottom plate (24), two sliders (25) are symmetrically fixedly connected to the bottom surface of the fixed frame (19), and the sliders (25) are movably connected to a slide rail (26), and the slide rail (26) is fixedly connected to the top surface of the mounting plate (2).
6. The decoration grinding machine according to claim 4, characterized in that: The fixture fixing module (20) includes a radial joint bearing (32), each base (18) is symmetrically mounted with a radial joint bearing (32) in front and back, and a balance spring (33) is mounted on the bottom surface of each radial joint bearing (32).
7. The decoration grinding machine according to claim 4, characterized in that: The floating needle module (22) includes a vertical rod (34), a positioning plate (35) and a spring (36). The positioning plate (35) is provided with a plurality of positioning holes (37). The vertical rod (34) is passed through the positioning holes (37) on the positioning plate (35). The spring (36) is sleeved on the side wall of the vertical rod (34).
8. The decoration grinding machine according to claim 4, characterized in that: It further includes a partition (21), wherein the partition (21) divides the fixed frame (19) into a first area (38) and a second area (39), and the floating needle modules (22) are arranged in the first area (38) and the second area (39).
9. The decoration grinding machine according to claim 1, characterized in that: The jig (6) is a clamping jig (62), comprising a base (40), a fixed side block (41) on one side, and three movable side blocks, wherein the movable side block on the side opposite to the fixed side block is a first movable side block (42), and the second movable side block (43) and the third movable side block (44) are arranged perpendicular to the first side block, and the base (40) is provided with a first direction groove (45) and a second direction groove (46), the first movable side block (42) is arranged on the first direction groove (45), and the second movable side block (43) and the third movable side block (44) are arranged on the second direction groove (46).
10. The decoration grinding machine according to claim 9, characterized in that: The second movable side block (43) and the third movable side block (44) are respectively composed of a plurality of movable blocks (47), and each movable block (47) is respectively arranged on one of the second direction grooves (46).