Galvanized iron wire surface oxide skin removing device

Abstract

The utility model provides a galvanized iron wire surface scale removing device which is characterized by comprising a supporting structure, a conveying structure, a vibrating structure, a polishing structure, a washing structure and an air drying structure, the supporting structure is connected with the conveying structure in a welding mode, the conveying structure is connected with the vibrating structure in a welding mode, and the polishing structure is connected with the washing structure in a welding mode. The vibration structure is connected with the grinding structure in a welding mode, the grinding structure is connected with the flushing structure in a welding mode, the flushing structure is connected with the air drying structure in a welding mode, and the vibration structure is provided with a vibration cylinder and a vibrator and can drive the placed iron wire to vibrate, so that oxide skin on the surface of the iron wire is loosened; and a polishing structure composed of a polishing chamber, a sliding way, a sliding block, a connecting rod, a polishing barrel and abrasive paper can repeatedly polish the surface of the iron wire, and the problem that a traditional polishing structure cannot thoroughly remove the oxide skin on the surface of the iron wire is solved.

Description

Technical Field

[0001] The utility model relates to the technical field of mechanical processing equipment, in particular to a device for removing oxide scale from the surface of galvanized iron wire. Background Art

[0002] Galvanized iron wire offers excellent toughness and elasticity, and the zinc coating provides protection for the iron substrate. Galvanized iron wire is widely used in various applications, including construction, handicrafts, wire mesh, chain link fences, wall mesh, highway guardrails, product packaging, and everyday household applications. Before galvanizing the wire, the surface oxide scale should be removed to improve surface finish and performance.

[0003] Existing patent CN202344368U provides a mechanical device for surface treatment of iron wire, including a pay-off stand, a pulley block, an oxide scale brushing device, a water flushing device, and a wire drawing machine. The pay-off stand is located at the front end of the pulley block. The pulley block includes two rows of upper and lower pulleys mounted on a frame, and the upper and lower pulleys are staggered. The rear end of the pulley block is connected to the oxide scale brushing device, and a wire brush is provided inside the oxide scale brushing device. The rear end of the oxide scale brushing device is connected to the water flushing device, and the rear end of the water flushing device is connected to the wire drawing machine. When removing the oxide scale, the iron wire lowered by the pay-off stand is repeatedly bent by the pulley block, loosening the oxide scale on the surface of the iron wire. The iron wire then enters the oxide scale brushing device, where the wire brush inside the device brushes off the loose oxide scale. The iron wire then enters the water flushing device for flushing, and finally enters the wire drawing machine to straighten the iron wire.

[0004] Existing devices for removing scale from the surface of wire often require repeated bending when treating the scale on the surface of the wire. The wire is prone to breakage after multiple bendings, and the broken wire is easily stuck in the machine and difficult to remove, which not only affects the work progress but may even cause damage to the machine. Existing devices for removing scale from the surface of wire usually only brush it off once when removing the scale from the surface of wire, which inevitably results in incomplete brushing of the scale from the surface of wire. Existing devices for removing scale from the surface of wire only perform a simple rinse after treating the scale on the surface of wire without air-drying the water stains. In this way, if the wire is not used for a long time, the accumulated scale on the wire is prone to secondary rust. Utility Model Content

[0005] Based on the above technical problems, the utility model provides a device for removing oxide scale from the surface of galvanized iron wire, which is characterized in that it includes a supporting structure, a conveying structure, a vibration structure, a grinding structure, a flushing structure, and an air-drying structure. The supporting structure is arranged on one side of the conveying structure, and the supporting structure and the conveying structure are connected by welding. The conveying structure is arranged on one side of the vibration structure, and the conveying structure and the vibration structure are connected by welding. The vibration structure is on one side of the grinding structure, and the vibration structure and the grinding structure are connected by welding. The grinding structure is arranged on one side of the flushing structure, and the grinding structure and the flushing structure are connected by welding. The flushing structure is arranged on one side of the air-drying structure, and the flushing structure and the air-drying structure are connected by welding.

[0006] The support structure consists of a base, a support frame, and a support plate. The support frame is installed on one side of the base and is connected to the support frame by welding. A support plate is installed above the support frame and is connected to the support plate by welding. The base is circular, with four bases in total, and space is reserved on the base for installing expansion screw anchors.

[0007] The vibration structure consists of a vibration damping chamber, a vibration cylinder, and a vibrator. The vibration damping chamber is located outside the vibration cylinder and connected to the vibration cylinder via threads and nuts. The vibrator is located outside the vibration cylinder and connected to the vibrator via threads and nuts. The vibration damping chamber wall is a double-layer structure, with a vibration damping spring installed within the wall. Holes are provided above and below the vibration damping chamber. The vibration cylinder is cylindrical and has holes above and below the cylinder. The vibrator is an electric vibrator.

[0008] The grinding structure consists of a grinding chamber, a slide, a slider, a connecting rod, a grinding cylinder, and sandpaper. A slide is provided inside the grinding chamber, a slider is provided above the slide, the slide and the slider are connected, a connecting rod is provided above the slider, the slider and the connecting rod are connected by welding, a grinding cylinder is provided at one end of the connecting rod, the connecting rod and the grinding cylinder are connected by welding, sandpaper is provided inside the grinding cylinder, and the grinding cylinder and the sandpaper are connected by gluing. Holes are provided above and below the grinding chamber, and the sides of the grinding chamber can be opened; there are two slides; the sliders are electric sliders, there are two sliders; there are four connecting rods; holes are provided above and below the grinding cylinder; and the sandpaper can be freely cut and selected.

[0009] The flushing structure consists of a flushing chamber, a water inlet, a nozzle, a partition net, a sponge tube, and a drainage end. A water inlet is provided on one side of the flushing chamber, and the flushing chamber and the water inlet are connected by threads and nuts. Several nozzles are provided inside the flushing chamber, and the flushing chamber and the nozzles are connected by threaded nuts. A partition net is provided inside the flushing chamber, and the flushing chamber and the partition net are connected by threads and nuts. A sponge tube is provided below the partition net, and the partition net and the sponge tube are connected by welding. A drainage end is provided on one side of the flushing chamber, and the flushing chamber and the drainage end are connected by threads and nuts. Holes are provided on the top and bottom of the flushing chamber; a valve is provided inside the water inlet; the nozzles are evenly distributed on the sides of the flushing chamber; the partition net is dense in the middle and loose around the edges, and holes are provided in the middle of the partition net; the sponge tube has holes on the top and bottom, and a valve is provided inside the drainage end.

[0010] The air-drying structure is composed of an air-drying chamber and a dryer. The dryer is arranged inside the air-drying chamber, and the air-drying chamber and the dryer are connected by threads and nuts. Holes are provided on the top and bottom of the air-drying chamber.

[0011] The conveying structure consists of a discharge roller, a guide line, a take-up roller, and a guide wheel. A guide line is provided on one side of the discharge roller, which is connected to the guide line by a snap. A take-up roller is provided on the other end of the guide line, which is connected to the take-up roller by a snap. A guide wheel is provided between the discharge roller and the take-up roller, and the discharge roller, the take-up roller, and the guide wheel are connected by the guide line. A motor is provided on one side of the discharge roller, and the discharge roller is connected to the motor output end. The guide line can be disconnected in the middle, and the disconnected part of the guide line is divided into end A and end B, and the A and B ends of the guide line are connected by a slip-lock. A motor is provided on one side of the take-up roller, and the take-up roller is connected to the motor output end. There are eight guide wheels.

[0012] The beneficial effects of the utility model are:

[0013] The utility model adds a supporting structure, which is provided with a base and a supporting frame, and can play a good load-bearing effect. At the same time, a position for installing an expansion screw anchor is reserved on the base, which is convenient for directly fixing the galvanized iron wire surface oxide scale removal device at a specified position, solving the problem that the equipment itself is easy to shift during the grinding process.

[0014] The utility model adds a vibration structure, which is provided with a vibration cylinder and a vibrator, and can drive the inserted iron wire to vibrate, so that the oxide scale on the surface of the iron wire is loosened, which is convenient for the subsequent removal of the oxide scale on the surface of the iron wire.

[0015] The utility model improves the grinding structure. The grinding structure composed of a grinding chamber, a slideway, a slider, a connecting rod, a grinding cylinder and sandpaper can repeatedly grind the surface of the iron wire, solving the problem that the traditional grinding structure cannot completely remove the oxide scale on the surface of the iron wire.

[0016] The utility model is newly provided with a flushing structure and an air-drying structure, which can clean the iron wire after grinding, and the air-drying structure can dry the moisture on the surface of the iron wire after cleaning, so as to prevent the iron wire from rusting.

[0017] The utility model adds a transmission structure, which is composed of a feeding roller, a guide line, a receiving roller, and a guide wheel. The transmission structure can drive the iron wire to move. As the iron wire moves, the grinding position changes, and then the entire iron wire is ground, solving the problem of insufficient grinding of the head and tail ends of the iron wire by the traditional grinding structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a device for removing oxide scale from the surface of galvanized iron wire according to the present invention;

[0019] Figure 2 This is a schematic diagram of the interior of a device for removing oxide scale from the surface of galvanized iron wire according to the present invention;

[0020] Figure 3 This is a bottom schematic diagram of a device for removing oxide scale from the surface of galvanized iron wire according to the utility model;

[0021] Figure 4 This is a schematic diagram of the top of a device for removing oxide scale from the surface of galvanized iron wire after being cut open from the side of the utility model;

[0022] Figure 5 The utility model is a schematic diagram of the grinding structure of a device for removing oxide scale from the surface of galvanized iron wire.

[0023] As shown in the figure: 1 is the base; 2 is the support frame; 3 is the vibration damping chamber; 4 is the vibration cylinder; 5 is the vibrator; 6 is the grinding chamber; 7 is the slide 7; 8 is the slider; 9 is the connecting rod; 10 is the grinding cylinder; 11 is the sponge cylinder; 12 is the flushing chamber; 13 is the water inlet end; 14 is the nozzle; 15 is the drainage end; 16 is the air drying chamber; 17 is the dryer; 18 is the unloading roller; 19 is the guide line; 20 is the receiving roller; 21 is the guide wheel. DETAILED DESCRIPTION

[0024] Example 1

[0025] The utility model provides a device for removing oxide scale from the surface of galvanized iron wire, characterized by comprising a support structure consisting of a base 1, a support frame 2, and a support plate. A vibration structure consisting of a vibration damping chamber 3, a vibration cylinder 4, and a vibrator 5. A polishing structure consisting of a polishing chamber 6, a slide 7, a slider 8, a connecting rod 9, a polishing cylinder 10, and sandpaper. A flushing structure consisting of a flushing chamber 12, a water inlet end 13, a nozzle 14, a separator, a sponge cylinder 11, and a drain end 15. An air drying structure consisting of an air drying chamber 16 and a dryer 17.

[0026] A support frame 2 is provided on one side of the base 1, and the base 1 and the support frame 2 are connected by welding. A support plate is provided above the support frame 2, and the support frame 2 and the support plate are connected by welding. A vibration damping chamber 3 is provided on the outside of the vibration cylinder 4, and the vibration damping chamber 3 and the vibration cylinder 4 are connected by threads and nuts. A vibrator 5 is provided on the outside of the vibration cylinder 4, and the vibration cylinder 4 and the vibrator 5 are connected by threads and nuts. A slideway 7 is provided on the inside of the grinding chamber 6, and a slider 8 is provided above the slideway 7, and the slideway 7 and the slider 8 are connected. A connecting rod 9 is provided above the slider 8, and the slider 8 and the connecting rod 9 are connected by welding. A grinding cylinder 10 is provided at one end of the connecting rod 9, and the connecting rod 9 and the grinding cylinder 10 are connected by welding. Sandpaper is provided on the inside of the grinding cylinder 10, and the grinding cylinder 10 and the sandpaper are connected by gluing. A water inlet 13 is provided on one side of the flushing chamber 12, and the flushing chamber 12 and the water inlet 13 are connected by threads and nuts. A plurality of nozzles 14 are provided inside the flushing chamber 12, and the flushing chamber 12 and the nozzles 14 are connected by threads and nuts. A partition net is provided inside the flushing chamber 12, and the flushing chamber 12 and the partition net are connected by threads and nuts. A sponge tube 11 is provided below the partition net, and the partition net and the sponge tube 11 are connected by welding. A drainage end 15 is provided on one side of the flushing chamber 12, and the flushing chamber 12 and the drainage end 15 are connected by threads and nuts. A dryer 17 is provided inside the air-drying chamber 16, and the air-drying chamber 16 and the dryer 17 are connected by threads and nuts. A guide line 19 is provided on one side of the discharge roller 18, and the discharge roller 18 and the guide line 19 are connected by a snap. A receiving roller 20 is provided at the other end of the guide line 19, and the guide line 19 and the receiving roller 20 are connected by a snap. A guide wheel 21 is provided between the discharge roller 18 and the receiving roller 20, and the discharge roller 18, the receiving roller 20 and the guide wheel 21 are connected by the guide line 19.

[0027] Example 2

[0028] To use the present invention, first, guide wire 19 is passed through the device and secured to discharge roller 18 and take-up roller 20 using snap fasteners. Ends A and B of guide wire 19 are disconnected using snap fasteners, and one end of the wire is connected to end A of guide wire 19. The motor is then turned, which drives discharge roller 18, winding the wire around it. The other end of the wire is then connected to end B of guide wire 19. The device is then turned on, and discharge roller 18 and take-up roller 20 rotate, causing the wire to move. The wire then passes through the steering wheel and enters the vibrating structure. Vibrator 5 drives vibrating drum 4 to vibrate, destroying the oxide scale on the wire inside drum 4. The resulting vibration is then isolated by vibration damping chamber 3. After exiting the vibrating structure, the wire passes through the steering wheel and enters the grinding structure. Once inside, slideway 7 within grinding chamber 6 drives slider 8 up and down, thereby driving sandpaper within grinding drum 10 to repeatedly grind the wire. As the wire moves, the entire length of the wire is polished. After exiting the grinding structure, the wire passes through the steering wheel and enters the cleaning structure. It is cleaned by the nozzles 14 on the inner wall of the cleaning chamber and passes through the sponge cylinder 11 below the partition screen before exiting the cleaning structure. After exiting the cleaning structure, the wire passes through the steering wheel and enters the drying structure, where it is dried by the dryer 17 inside the drying chamber 16. After exiting the drying structure, the wire passes through the steering wheel and is collected by the receiving roller 20.

[0029] The above shows and describes the basic principles, main features, and advantages of the present invention. The various components mentioned in the present invention are conventional technologies in the prior art. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for removing oxide scale from the surface of galvanized iron wire, characterized in that It includes a supporting structure, a conveying structure, a vibration structure, a grinding structure, a flushing structure, and an air-drying structure. The supporting structure is arranged on one side of the conveying structure, the conveying structure is arranged on one side of the vibration structure, the vibration structure is on one side of the grinding structure, the grinding structure is arranged on one side of the flushing structure, and the flushing structure is arranged on one side of the air-drying structure.

2. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The support structure consists of a base, a support frame, and a support plate. A support frame is provided on one side of the base, and the base and the support frame are connected by welding. A support plate is provided above the support frame, and the support frame and the support plate are connected by welding.

3. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The vibration structure consists of a vibration isolation chamber, a vibration cylinder, and a vibrator. The vibration isolation chamber is arranged on the outside of the vibration cylinder, and the vibration isolation chamber and the vibration cylinder are connected by threads and nuts. The vibrator is arranged on the outside of the vibration cylinder, and the vibration cylinder and the vibrator are connected by threads and nuts.

4. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The grinding structure consists of a grinding chamber, a slide, a slider, a connecting rod, a grinding cylinder, and sandpaper. A slide is provided on the inner side of the grinding chamber, a slider is provided above the slide, the slide and the slider are connected, a connecting rod is provided above the slider, the slider and the connecting rod are connected by welding, a grinding cylinder is provided at one end of the connecting rod, the connecting rod and the grinding cylinder are connected by welding, sandpaper is provided on the inside of the grinding cylinder, and the grinding cylinder and the sandpaper are connected by gluing.

5. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The flushing structure consists of a flushing chamber, a water inlet end, a nozzle, a partition net, a sponge tube, and a drainage end. A water inlet end is provided on one side of the flushing chamber, and the flushing chamber and the water inlet end are connected by welding. Several nozzles are provided inside the flushing chamber, and the flushing chamber and the nozzles are connected by threaded nuts. A partition net is provided inside the flushing chamber, and the flushing chamber and the partition net are connected by threads and nuts. A sponge tube is provided below the partition net, and the partition net and the sponge tube are connected by welding. A drainage end is provided on one side of the flushing chamber, and the flushing chamber and the drainage end are connected by threads and nuts.

6. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The air-drying structure consists of an air-drying chamber and a dryer. The dryer is arranged inside the air-drying chamber, and the air-drying chamber and the dryer are connected by threads and nuts.

7. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The conveying structure consists of a discharge roller, a guide line, a receiving roller, and a guide wheel. A guide line is provided on one side of the discharge roller, and the discharge roller and the guide line are connected by a snap. A receiving roller is provided at the other end of the guide line, and the guide line and the receiving roller are connected by a snap. A guide wheel is provided between the discharge roller and the receiving roller, and the discharge roller, the receiving roller and the guide wheel are connected by a guide line.

8. The device for removing oxide scale from the surface of galvanized iron wire according to claim 1, characterized in that: The supporting structure is connected to the conveying structure by welding, the conveying structure is connected to the vibration structure by welding, the vibration structure is connected to the grinding structure by welding, the grinding structure is connected to the flushing structure by welding, and the flushing structure is connected to the air-drying structure by welding.

9. The device for removing oxide scale from the surface of galvanized iron wire according to claim 3, characterized in that: The vibration-damping chamber wall is a double-layer structure, a vibration-damping spring is arranged in the vibration-damping chamber wall, and holes are provided above and below the vibration-damping chamber; the vibration cylinder is cylindrical and holes are provided above and below the vibration cylinder; the vibrator is an electric vibrator.

10. The device for removing oxide scale from the surface of galvanized iron wire according to claim 7, characterized in that: The guide wire can be disconnected in the middle, and the disconnected part of the guide wire is divided into end A and end B, and the end A and end B of the guide wire are connected by a snap fastener; a motor is provided on one side of the receiving roller, and the receiving roller is connected to the output end of the motor; the number of the guide wheels is 8.

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