Hardware fitting rust removal device

By designing the vibration and driving mechanism of the rust removal device of the hardware accessories, the automatic turn of the hardware is realized, solving the problem of low sandblasting and rust removal efficiency, improving work efficiency and protecting workers' health.

CN223265462UActive Publication Date: 2025-08-26GUANGZHOU XINBAO METAL TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422905479.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-08-26
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

In the existing sandblasting and rust removal methods, the hardware parts are still and need to be turned manually, resulting in low efficiency and increasing the labor intensity of workers, which poses health hazards.

Method used

A hardware accessories rust removal device is designed, including a vibration mechanism and a driving mechanism, which drives the shaft and cam to alternately strike the strike block through the motor, drives the support frame to vibrate, and automatically flips the hardware to achieve comprehensive sandblasting and rust removal.

Benefits of technology

The automated rust removal process improves work efficiency, reduces manual operations, reduces workers' labor intensity, and avoids health hazards.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223265462U_ABST
    Figure CN223265462U_ABST
Patent Text Reader

Abstract

The utility model discloses a derusting device for hardware fittings, which belongs to the technical field of hardware and comprises a derusting box, a vibrating mechanism is arranged below the derusting box and comprises a vibrating box, a first motor is arranged on one side of the vibrating box, a rotating shaft is arranged at the output end of the first motor, and the rotating shaft is connected with the derusting box. The end, extending into the vibration box, of the rotating shaft is rotationally connected with the inner wall of the vibration box, a plurality of cams are arranged on the rotating shaft, and knocking blocks matched with the cams are arranged on the inner top face of the vibration box. And the rust removal box drives the supporting frame to vibrate, so that the hardware fittings on the supporting frame are turned over automatically, it is guaranteed that the hardware can be subjected to comprehensive rust removal through sand blasting, manual work is replaced, and the working efficiency is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of hardware processing, in particular to a rust removal device for hardware accessories. Background Art

[0002] Hardware: Traditional hardware products, also known as "small hardware", refer to five metals: gold, silver, copper, iron and tin. They can be made into works of art or metal devices such as knives and swords through manual processing. Common rust removal methods for hardware include chemical rust removal, electrochemical rust removal, sandblasting, manual rust removal and roller burnishing. Sandblasting is faster and more convenient than other rust removal methods. Sandblasting machine is a kind of machine powered by compressed air. The high-speed movement of airflow forms a negative pressure in the spray gun. The abrasive is sucked into the spray gun through the sand delivery pipe and sprayed onto the processing surface through the nozzle, thereby achieving the desired processing purpose.

[0003] The existing sandblasting rust removal method generally places the hardware on a support frame and then uses a nozzle to blast the rust. However, during this process, the hardware is basically in a stationary state, so it needs to be manually turned over to ensure that the hardware accessories can be fully rusted. This method is not only time-consuming and labor-intensive, but also has a relatively low rust removal efficiency, which increases the labor intensity of workers. Long-term exposure to rust may cause harm to the workers' health. Utility Model Content

[0004] The technical problem to be solved by the utility model is that the hardware parts are basically in a stationary state during sandblasting and rust removal, and need to be turned over manually to ensure that the hardware parts can be fully rust-removed, which results in low efficiency.

[0005] In order to solve the above technical problems, the technical solution provided by the utility model is: a rust removal device for hardware accessories, including a rust removal box, sandblasting heads are provided on both sides of the rust removal box, a support frame is provided in the rust removal box, a driving mechanism that can rotate the support frame is provided in the rust removal box, a vibration mechanism is provided under the rust removal box, and the vibration mechanism includes a vibration box, the vibration box is located under the rust removal box, a motor 1 is provided at one side of the vibration box, the output end of the motor 1 is provided with a rotating shaft, one end of the rotating shaft extends into the vibration box and is rotatably connected to the inner wall of the vibration box, a plurality of cams are provided on the rotating shaft, and the top surface of the vibration box is provided with a knocking block that cooperates with the cam.

[0006] As a further solution of the present invention, the driving mechanism includes a second motor, which is located above the rust removal box. The output end of the second motor is provided with a driving gear. The support frame includes a support column and a placement rack. The support column is rotatably connected to the rust removal box. The upper end of the support column extending out of the rust removal box is provided with a driven gear meshing with the driving gear. The placement rack is located at one end of the support column extending into the rust removal box and is evenly distributed with several of them. The sandblasting heads are all positioned higher than the placement rack.

[0007] As a further solution of the present invention, the knocking blocks are the same in number as the cams and correspond to the positions of the cams, and the cams are staggered.

[0008] As a further solution of the present invention, a switch door is hingedly provided on the front of the rust removal box, and a controller is provided in front of the switch door.

[0009] As a further solution of the present invention, a protective cover capable of protecting the driving mechanism is provided on the rust removal box.

[0010] As a further solution of the present invention, at least four placement racks are provided, and the number of the sandblasting heads on each side is the same as the number of placement racks.

[0011] The advantages of the present invention over the prior art are that: by setting a vibration mechanism, the motor drives the rotating shaft to rotate, the rotating shaft drives the cam to rotate, the cam alternately hits the knocking block, thereby driving the rust removal box to vibrate, and the rust removal box drives the support frame to vibrate, so that the hardware accessories on the support frame are automatically turned over, thereby ensuring that sandblasting can comprehensively remove rust from the hardware, replacing manual labor and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 The utility model is a three-dimensional diagram of a hardware accessories rust removal device.

[0013] Figure 2 The utility model is a schematic diagram of the internal structure of a hardware accessories rust removal device.

[0014] Figure 3 The utility model is a schematic diagram of the internal structure of a vibration box of a hardware accessories rust removal device.

[0015] As shown in the figure: 1. Rust removal box; 2. Sandblasting head; 3. Support frame; 4. Vibration box; 5. Motor 1; 6. Rotating shaft; 7. Cam; 8. Knocking block; 9. Motor 2; 10. Driving gear; 11. Support column; 12. Driven gear; 13. Placement rack; 14. Switch door; 15. Controller; 16. Protective cover. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] In the description of the utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0018] Combined with attachment Figure 1 、 Figure 2 A rust removal device for hardware accessories includes a rust removal box 1, a switch door 14 is hingedly provided on the front of the rust removal box 1, a controller 15 is provided in front of the switch door 14, sandblasting heads 2 are provided on both sides of the rust removal box 1, a support frame 3 is provided in the rust removal box 1, a driving mechanism that can rotate the support frame 3 is provided in the rust removal box 1, and a protective cover 16 that can protect the driving mechanism is provided on the top of the rust removal box 1.

[0019] Combined with attachment Figure 3 A vibration mechanism is provided under the rust removal box 1, and the vibration mechanism includes a vibration box 4. The vibration box 4 is located under the rust removal box 1. A motor 5 is provided on one side of the vibration box 4. The output end of the motor 5 is provided with a rotating shaft 6. One end of the rotating shaft 6 extends into the vibration box 4 and is rotatably connected to the inner wall of the vibration box 4. A number of cams 7 are provided on the rotating shaft 6. The top surface of the vibration box 4 is provided with a knocking block 8 that cooperates with the cam 7. The knocking blocks 8 are the same in number as the cams 7 and correspond in position to the cams 7. The cams 7 are staggered.

[0020] Combined with attachment Figure 2 The driving mechanism includes a motor 29, which is located above the rust removal box 1. The output end of the motor 29 is provided with a driving gear 10. The support frame 3 includes a support column 11 and a placement rack 13. The support column 11 is rotatably connected to the rust removal box 1. The upper end of the support column 11 extending out of the rust removal box 1 is provided with a driven gear 12 engaged with the driving gear 10. The placement rack 13 is located at one end of the support column 11 extending into the rust removal box 1 and is evenly distributed with several thereof. The sandblasting heads 2 are all positioned higher than the placement racks 13. There are at least four placement racks 13, and the number of the sandblasting heads 2 on each side is consistent with the number of placement racks 13.

[0021] During the specific implementation of the utility model, the hardware accessories are first placed on the placement rack, and then the sandblasting head is started to perform sandblasting and rust removal. During the process, the motor 2 drives the driving gear to rotate, the driving gear is engaged with the driven gear, and drives the support column to rotate, and the support column drives the placement rack to rotate, so that the hardware accessories on the placement rack can be rusted, avoiding the existence of dead angles. At the same time, the motor 1 drives the rotating shaft to rotate, and the rotating shaft drives the cam to rotate, and the cam alternately strikes the knocking block, thereby driving the rust removal box to vibrate, and the rust removal box drives the support rack to vibrate, so that the hardware accessories on the support rack are automatically flipped, thereby ensuring that sandblasting can perform comprehensive rust removal on the hardware, replacing manual labor and improving work efficiency.

[0022] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.

Claims

1. A rust removal device for hardware accessories, comprising a rust removal box (1), wherein sandblasting heads (2) are provided on both sides of the rust removal box (1), and characterized in that: A support frame (3) is provided in the rust removal box (1), a driving mechanism capable of rotating the support frame (3) is provided in the rust removal box (1), a vibration mechanism is provided below the rust removal box (1), and the vibration mechanism includes a vibration box (4), the vibration box (4) is located below the rust removal box (1), a motor (5) is provided on one side of the vibration box (4), an output end of the motor (5) is provided with a rotating shaft (6), one end of the rotating shaft (6) extends into the vibration box (4) and is rotatably connected to the inner wall of the vibration box (4), a plurality of cams (7) are provided on the rotating shaft (6), and a knocking block (8) cooperating with the cam (7) is provided on the top surface of the vibration box (4).

2. A hardware accessories rust removal device according to claim 1, characterized in that: The driving mechanism comprises a second motor (9), the second motor (9) being located above the rust removal box (1), the output end of the second motor (9) being provided with a driving gear (10), the support frame (3) comprising a support column (11) and a placement frame (13), the support column (11) being rotatably connected to the rust removal box (1), the upper end of the support column (11) extending out of the rust removal box (1) being provided with a driven gear (12) meshing with the driving gear (10), the placement frame (13) being located at one end of the support column (11) extending into the rust removal box (1) and being uniformly provided with a plurality of them, and the sandblasting heads (2) being located above the placement frame (13).

3. The rust removal device for hardware accessories according to claim 1, characterized in that: The knocking blocks (8) are the same in number as the cams (7) and correspond in position to the cams (7), and the cams (7) are arranged in an interlaced manner.

4. The hardware rust removal device according to claim 1, characterized in that: The front of the rust removal box (1) is hingedly provided with a switch door (14), and the front of the switch door (14) is provided with a controller (15).

5. The hardware accessories rust removal device according to claim 2, characterized in that: The rust removal box (1) is provided with a protective cover (16) capable of protecting the driving mechanism.

6. The hardware accessories rust removal device according to claim 2, characterized in that: At least four of the placement racks (13) are provided, and the number of the sandblasting heads (2) on each side is the same as the number of the placement racks (13).