Quartz crucible mold convenient to demold
By designing a quartz crucible mold that is easy to release, the quartz crucible is pushed out with an electric telescopic rod and the residue is cleaned with an umbrella nozzle, the problems of long demolding time and inconvenient residue cleaning are solved, and production efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202422556987.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing quartz crucible molds have a long release time and are inconvenient to clean the internal residue, which affects the quality of the finished quartz crucible.
A quartz crucible mold including upper mold and lower mold is designed. The top rod is controlled to push out the quartz crucible by using an electric telescopic rod, and the residue is cleaned through an umbrella nozzle, combining the limit rod and rubber sheet structure for easy disassembly and cleaning.
It realizes efficient mold release of quartz crucibles and convenient cleaning of internal residues, improves production efficiency, and ensures the quality of finished quartz crucible products.
Smart Images

Figure CN223265919U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of equipment related to quartz crucible production, in particular to a quartz crucible mold which is easy to demould. Background Art
[0002] Quartz crucible is a vessel made of high-purity quartz sand. It has the advantages of high purity, strong temperature resistance, large size and high precision, good thermal insulation, energy saving, stable quality, etc. It is widely used.
[0003] During the production process, the quartz crucible mold is a key tool in making quartz crucibles. The crucible blank is typically created using gelcasting. A prepared quartz slurry is poured into the mold cavity, where the monomer molecules in the slurry undergo a polymerization reaction to form a gel network, solidifying the quartz slurry into a crucible blank. This is then dried to produce the quartz crucible. The formed quartz crucible needs to be removed from the mold. The current demolding method involves manually striking and rotating the mold, loosening the loose sand between the mold and the quartz crucible through vibration and gravity, allowing the quartz crucible to gradually escape from the mold.
[0004] Therefore, there are problems such as long demoulding time and inconvenience in demoulding. At the same time, some residues will stick to the inside of the mold, making it difficult to clean, thereby affecting the quality of the finished quartz crucible. Utility Model Content
[0005] 1. Technical Problems Solved
[0006] The technical problem to be solved by the utility model is that the existing mold takes a long time to demould and the residual residue inside is inconvenient to clean.
[0007] 2. Technical Solution
[0008] In order to solve the above technical problems, the technical solution provided by the present invention is: a quartz crucible mold that is easy to demould, comprising an upper mold and a lower mold that cooperate with each other,
[0009] The upper mold is inserted into the lower mold, a connecting rod is provided above the upper mold, through holes are respectively provided between the front and rear side walls and the left and right side walls of the connecting rod, and the two through holes are at different heights. Vertical plates corresponding to the two through holes are respectively provided above the lower mold, and a limiting rod is inserted between the vertical plates and the corresponding through holes.
[0010] A second through hole is provided below the lower mold, an electric telescopic rod is connected to the lower mold, a horizontal plate is connected to the lower end of the electric telescopic rod, and a top rod inserted into the second through hole is provided above the horizontal plate;
[0011] An L-shaped base is provided below the lower mold, a motor is fixed on a vertical side of the base, a connecting piece is connected to the output end of the motor, the lower mold is connected to the connecting piece, and a nozzle is provided above the horizontal side of the base.
[0012] As an improvement, threads are provided at both ends of the limiting rod, and nuts are sleeved on the threads at both ends of the limiting rod.
[0013] As an improvement, the connecting piece is a cross-shaped structure, the other end of the connecting piece is connected to a cross-shaped rubber sheet, the area of the rubber sheet is larger than the connecting piece, and the side wall of the lower mold is provided with a cross-shaped groove that cooperates with the connecting piece and the rubber sheet.
[0014] As an improvement, a handle is provided at the upper end of the connecting rod.
[0015] As an improvement, the highest height of the ejector pin is close to the upper mold.
[0016] As an improvement, the nozzle is an umbrella-shaped structure, and its center is concentric with the center of the lower mold.
[0017] As an improvement, the corners of the outer side wall of the lower mold are all rounded structures.
[0018] 3. Beneficial Effects
[0019] The advantages of this utility model compared with the prior art are:
[0020] 1. The ejector rod controlled by the electric telescopic rod is set under the lower mold, which can eject the quartz crucible from the lower mold after it is formed, making demoulding convenient and efficient;
[0021] 2. The lower mold is controlled by the motor to rotate to the downward side, and then flushed by the nozzle to easily clean up the internal residue. After drying, it can be used next time to avoid affecting the quality of the finished quartz crucible. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 The utility model is a structural schematic diagram of a quartz crucible mold which is easy to demould.
[0023] Figure 2 The utility model is a front view of the internal structure of a quartz crucible mold which is easy to demould.
[0024] Figure 3 The utility model is a main view of the internal structure of a quartz crucible mold in an exploded state, which is convenient for demoulding.
[0025] Figure 4 The utility model is a schematic diagram of the exploded state structure of a quartz crucible mold which is easy to demould.
[0026] Figure 5 This is a schematic diagram of the explosion state structure of a quartz crucible mold that is easy to demould. Figure 2 .
[0027] As shown in the figure: 1. Upper mold; 2. Lower mold; 3. Connecting rod; 4. Through hole; 5. Vertical plate; 6. Limit rod; 7. Base; 8. Motor; 9. Connector; 10. Nozzle; 11. Through hole 2; 12. Electric telescopic rod; 13. Horizontal plate; 14. Push rod; 15. Nut; 16. Rubber sheet; 17. Cross groove; 18. Handle. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] Example 1
[0030] As attached Figure 1 , Attachment Figure 2 and attached Figure 3 As shown, a quartz crucible mold for easy demolding includes an upper mold 1 and a lower mold 2 that cooperate with each other, the upper mold 1 is inserted into the lower mold 2, a connecting rod 3 is provided above the upper mold 1, and a handle 18 is provided on the upper end of the connecting rod 3 to facilitate lifting the upper mold 1, and through holes 4 are respectively provided between the front and rear side walls and the left and right side walls of the connecting rod 3, and the two through holes 4 have different heights. Vertical plates 5 corresponding to the two through holes 4 are provided above the lower mold 2, and a limiting rod 6 is inserted between the vertical plate 5 and the corresponding through holes 4; a through hole 2 11 is provided below the lower mold 2, an electric telescopic rod 12 is connected to the bottom of the lower mold 2, and the lower end of the electric telescopic rod 12 is connected to a horizontal plate 13, and a push rod 14 inserted in the through hole 2 11 is provided above the horizontal plate 13, and the highest height of the push rod 14 is in contact with the upper mold 1.
[0031] Through the above structure, after the upper mold 1 is fitted and inserted into the lower mold 2, the position of the upper mold 1 is fixed by inserting the limit rod 6 into the through hole 4 thereon. By controlling the electric telescopic rod 12, the push rod 14 is made level with the inner wall of the bottom of the lower mold 2. The gap between the upper mold 1 and the lower mold 2 constitutes a chamber. The configured quartz slurry is poured into the upper part of the chamber. The monomer molecules in the slurry will undergo polymerization reaction to form a gel network, so that the quartz slurry is solidified into a crucible blank. After drying, a quartz crucible is obtained. After the upper mold 1 is removed, the formed quartz crucible is pushed into the lower mold 2 by controlling the electric telescopic rod 12 to push the push rod 14 out of the quartz crucible. Demolding is convenient and efficient.
[0032] An L-shaped base 7 is provided under the lower mold 2, and a motor 8 is fixed on the vertical side of the base 7. The output end of the motor 8 is connected to a connecting piece 9. The lower mold 2 is connected to the connecting piece 9. The corners of the outer wall of the lower mold 2 are all rounded structures. During use, the outer wall of the lower mold 2 is rounded to avoid scratches. A nozzle 10 is provided above the horizontal side of the base 7. The nozzle 10 is an umbrella-shaped structure, and the center is concentric with the center of the lower mold 2.
[0033] Through the above structure, the starting motor 8 can control the rotation of the lower mold 2 so that the cavity of the lower mold 2 faces downward, and is flushed by the nozzle 10 so that the internal residue can be easily cleaned and dried for the next use, avoiding affecting the quality of the finished quartz crucible.
[0034] It is worth noting that the motor 8, the electric telescopic rod 12 and their supporting power supplies and control switches mentioned in this embodiment can also be provided by the manufacturer. The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art without further explanation.
[0035] Example 2
[0036] Based on the first embodiment, please refer to the attached Figure 4 and attached Figure 5
[0037] Both ends of the limiting rod 6 are provided with threads, and nuts 15 are threadedly sleeved on both ends of the limiting rod 6 .
[0038] Through the above structure, both ends of the limiting rod 6 are limited by the sleeve nuts 15 to prevent the limiting rod 6 from being separated from the through hole 4.
[0039] The connecting member 9 is a cross-shaped structure, and the other end of the connecting member 9 is connected to a cross-shaped rubber sheet 16. The area of the rubber sheet 16 is larger than that of the connecting member 9. The side wall of the lower mold 2 is provided with a cross-shaped groove 17 that cooperates with the connecting member 9 and the rubber sheet 16.
[0040] Through the above structure, the lower mold 2 is pressed and sleeved on the outside of the connecting piece 9. The lower mold 2 is detachable for easy replacement to be suitable for the production of quartz crucibles of different shapes.
[0041] The specific method of use is as follows: after the upper mold 1 is fitted into the lower mold 2, the position of the upper mold 1 is fixed by inserting the limit rod 6 into the through hole 4 thereon. The two ends of the limit rod 6 are limited by the sleeve nuts 15 to prevent the limit rod 6 from being separated from the through hole 4. By controlling the electric telescopic rod 12, the push rod 14 is made level with the bottom inner wall of the lower mold 2, and the lower mold 2 is pressed and sleeved on the outside of the connecting piece 9 so that the lower mold 2 can be controlled to rotate by the motor 8. In the initial state, the mold is in a vertical state, and the gap between the upper mold 1 and the lower mold 2 constitutes a cavity. The configured stone is poured from the top of the cavity. The monomer molecules in the slurry will undergo polymerization reaction to form a gel network, thereby solidifying the quartz slurry into a crucible blank. After drying, a quartz crucible is obtained. After removing the upper mold 1, the formed quartz crucible is pushed into the lower mold 2 by controlling the electric telescopic rod 12 to push the push rod 14 out of the lower mold 2 to eject the quartz crucible. The demoulding is convenient and efficient. After taking out the quartz crucible, starting the motor 8 can control the rotation of the lower mold 2 so that the cavity of the lower mold 2 faces downward. The nozzle 10 is used for flushing so that the internal residue can be easily cleaned off. After drying, it can be used next time to avoid affecting the quality of the finished quartz crucible.
[0042] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0043] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
[0044] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A quartz crucible mold for easy demoulding, comprising an upper mold (1) and a lower mold (2) that cooperate with each other, characterized in that: The upper mold (1) is inserted into the lower mold (2), and a connecting rod (3) is provided above the upper mold (1). Through holes (4) are provided between the front and rear side walls and the left and right side walls of the connecting rod (3). The two through holes (4) have different heights. Vertical plates (5) corresponding to the two through holes (4) are provided above the lower mold (2), and a limiting rod (6) is inserted between the vertical plates (5) and the corresponding through holes (4). A second through hole (11) is provided below the lower mold (2), an electric telescopic rod (12) is connected below the lower mold (2), a horizontal plate (13) is connected to the lower end of the electric telescopic rod (12), and a top rod (14) inserted into the second through hole (11) is provided above the horizontal plate (13); An L-shaped base (7) is provided below the lower mold (2), a motor (8) is fixedly provided on a vertical side of the base (7), an output end of the motor (8) is connected to a connector (9), the lower mold (2) is connected to the connector (9), and a nozzle (10) is provided above a horizontal side of the base (7).
2. The quartz crucible mold for easy demoulding according to claim 1, characterized in that: Both ends of the limiting rod (6) are provided with threads, and both ends of the limiting rod (6) are threadedly sleeved with nuts (15).
3. The quartz crucible mold for easy demoulding according to claim 1, characterized in that: The connecting piece (9) is a cross-shaped structure. The other end of the connecting piece (9) is connected to a cross-shaped rubber sheet (16). The area of the rubber sheet (16) is larger than that of the connecting piece (9). The side wall of the lower mold (2) is provided with a cross-shaped groove (17) that cooperates with the connecting piece (9) and the rubber sheet (16).
4. The quartz crucible mold for easy demoulding according to claim 1, characterized in that: The upper end of the connecting rod (3) is provided with a handle (18).
5. The quartz crucible mold for easy demoulding according to claim 1, characterized in that: The highest height of the ejector rod (14) is in contact with the upper mold (1).
6. The quartz crucible mold for easy demoulding according to claim 1, characterized in that: The nozzle (10) is an umbrella-shaped structure, and its center is concentric with the center of the lower mold (2).
7. The quartz crucible mold for easy demoulding according to claim 1, characterized in that: The corners of the outer side wall of the lower mold (2) are all rounded structures.
Citation Information
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