Ceramic insulator cutting and polishing machine

By designing a ceramic insulator cutting and grinding machine containing clamping and rotating components, the problem of only fixing materials of the same length in the prior art is solved, cutting and polishing materials of different lengths is realized, and the applicability and processing efficiency of the device are improved.

CN223265986UActive Publication Date: 2025-08-26JIANGXI PINGXIANG GUANGYUAN ELECTRIC PORCELAIN MFG CO LTD
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Patent Information

Application Number
CN202422489280.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-26
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

In the prior art, ceramic insulator cutting and grinding machines can only fix materials of the same length, resulting in a decrease in its applicability.

Method used

A ceramic insulator cutting and grinding machine including a base, push rod motor, support block, workbench and fixing mechanism is designed. The clamping assembly and the rotating assembly realize the fixing and clamping of materials of different lengths, and the coordinated work of the drive motor and the rotating motor are combined to realize the cutting and polishing of materials.

Benefits of technology

It improves the applicability of the device to materials of different lengths, reduces material transportation and labor waste, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of ceramic insulator processing, in particular to a ceramic insulator cutting and polishing machine which comprises a base, a push rod motor, a supporting block, a workbench and a fixing mechanism, the fixing mechanism comprises a driving motor, a lead screw, a moving frame, a rotating roller, a mounting plate, a rotating assembly and a clamping assembly, and the workbench is provided with a mounting groove. The push rod motor is fixedly connected with the base, the supporting block is fixedly connected with the output end of the push rod motor, the workbench is fixedly connected with the supporting block, the driving motor is fixedly connected with the workbench, the lead screw is fixedly connected with the output end of the driving motor, the moving frame is in threaded connection with the lead screw, the rotating roller is rotationally connected with the moving frame, and the mounting plate is fixedly connected with the workbench. The rotating assembly is arranged on the mounting plate, the clamping assembly is arranged on the rotating roller and the rotating assembly, when the materials are cut and polished, the fixing mechanism can fix the materials with different lengths, it is ensured that the materials can be normally machined, and then the applicability is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic insulator processing, in particular to a ceramic insulator cutting and polishing machine. Background Art

[0002] Ceramic insulators are a crucial component of power systems. Their primary function is to isolate electrical circuits within electrical equipment, preventing current from flowing in undesirable locations and ensuring the safe operation of power systems. Currently, the processing of ceramic insulators involves separate cutting and polishing steps, requiring the material to be transported after cutting, a time-consuming process that wastes both workers' time and energy.

[0003] A patent application with prior art publication number CN209832236U discloses a cutting and polishing machine for processing ceramic insulators. The device fixes the material on a workbench and uses a push rod motor to drive the support rod and the workbench to move, so that the material can be polished directly after cutting without having to remove the material from the workbench. This not only reduces the trouble and time of transporting materials, but also reduces the workload of workers and improves efficiency.

[0004] However, in the prior art, the device can only fix materials of the same length, so that only materials of the same length can be cut and polished, which reduces the applicability of the device. Utility Model Content

[0005] The purpose of the utility model is to provide a ceramic insulator cutting and polishing machine, aiming to solve the problem in the prior art that the device can only fix materials of the same length, so that only materials of the same length can be cut and polished, which reduces the applicability of the device.

[0006] To achieve the above-mentioned purpose, the utility model provides a ceramic insulator cutting and grinding machine, including a base, a push rod motor, a support block, a workbench and a fixing mechanism, the fixing mechanism including a drive motor, a screw rod, a movable frame, a rotating roller, a mounting plate, a rotating assembly and a clamping assembly, the workbench has a mounting groove, the push rod motor is fixedly connected to the base, the support block is fixedly connected to the output end of the push rod motor, the workbench is fixedly connected to the support block, the drive motor is fixedly connected to the workbench, the screw rod is fixedly connected to the output end of the drive motor and extends into the mounting groove, the movable frame is threadedly connected to the screw rod, the rotating roller is rotatably connected to the movable frame, the mounting plate is fixedly connected to the workbench, the rotating assembly is arranged on the mounting plate, the clamping assembly is arranged on the rotating roller and the rotating assembly, and is located on the workbench.

[0007] Wherein, the rotating assembly includes a rotating motor and a rotating shaft. The rotating motor is fixedly connected to the mounting plate. The rotating shaft is fixedly connected to the output end of the rotating motor and passes through the mounting plate.

[0008] Among them, the clamping assembly includes two mounting tubes, two threaded rods and two pressure plates, the two mounting tubes are fixedly connected to the rotating shaft and the rotating roller respectively, the two threaded rods are threadedly connected to the two mounting tubes respectively, the two pressure plates are rotatably connected to the two threaded rods respectively, and are respectively located in the two mounting tubes.

[0009] Wherein, the clamping assembly further includes two anti-slip pads, which are fixedly connected to the two mounting tubes respectively and are located at the bottom of the mounting tubes.

[0010] Wherein, the fixing mechanism further includes a support assembly, and the support assembly is arranged on the support block and the base.

[0011] Wherein, the support assembly includes a mounting frame, a rotating rod and a pulley, the base has a slide groove, the mounting frame is fixedly connected to the support block and is located below the support block, the rotating rod is rotatably connected to the mounting frame and the pulley, and the pulley is located in the mounting frame, the pulley is slidably connected to the base and is located in the slide groove.

[0012] The utility model provides a ceramic insulator cutting and grinding machine. When cutting and grinding a material, one end of the material is clamped by a clamping assembly close to the mounting plate, and then the driving motor is started. The driving motor drives the movable frame and the clamping assembly to move toward the material until one end of the material is inserted into the clamping assembly. The two ends of the material are fixed by the two clamping assemblies, and then the rotating assembly is started. The rotating assembly controls the rotation of the material so that the device can cut and grind the material. The device can fix and clamp materials of different lengths, thereby increasing the applicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art.

[0014] Figure 1 The utility model is a structural schematic diagram of a ceramic insulator cutting and polishing machine.

[0015] Figure 2 It is a structural schematic diagram of the base and workbench of the utility model.

[0016] Figure 3 This utility model Figure 2A magnified view of the local structure at point B.

[0017] Figure 4 It is a side view of the base and workbench of the utility model.

[0018] Figure 5 This utility model Figure 4 AA line section view.

[0019] 101-base, 102-push rod motor, 103-support block, 104-workbench, 105-mounting frame, 106-rotating rod, 107-pulley, 108-slide, 109-drive motor, 110-screw, 111-moving frame, 112-rotating roller, 113-mounting plate, 114-rotating motor, 115-rotating shaft, 116-mounting cylinder, 117-threaded rod, 118-pressing plate, 119-anti-slip pad, 120-mounting groove. DETAILED DESCRIPTION

[0020] See also Figures 1 to 5 ,in, Figure 1 This is a structural diagram of a ceramic insulator cutting and polishing machine of the utility model. Figure 2 This is a structural diagram of the base and workbench of the utility model. Figure 3 This utility model Figure 2 A magnified view of the local structure at point B. Figure 4 This is a side view of the base and workbench of the utility model. Figure 5 This utility model Figure 4 AA line section view.

[0021] The utility model provides a ceramic insulator cutting and grinding machine, including a base 101, a push rod motor 102, a support block 103, a workbench 104 and a fixing mechanism, wherein the fixing mechanism includes a supporting assembly, a drive motor 109, a screw 110, a movable frame 111, a rotating roller 112, a mounting plate 113, a rotating assembly and a clamping assembly, the workbench 104 has a mounting groove 120, the rotating assembly includes a rotating motor 114 and a rotating shaft 115, the clamping assembly includes two anti-slip pads 119, two mounting cylinders 116, two threaded rods 117 and two pressing plates 118, the supporting assembly includes a mounting frame 105, a rotating rod 106 and a pulley 107, and the base 101 has a slide groove 108. The above-mentioned solution solves the problem in the prior art that the device can only fix materials of the same length, so that only materials of the same length can be cut and ground, which reduces the applicability of the device.

[0022] In this embodiment, the push rod motor 102 is fixedly connected to the base 101, the support block 103 is fixedly connected to the output end of the push rod motor 102, the workbench 104 is fixedly connected to the support block 103, the drive motor 109 is fixedly connected to the workbench 104, the screw rod 110 is fixedly connected to the output end of the drive motor 109 and extends into the mounting groove 120, the movable frame 111 is threadedly connected to the screw rod 110, the rotating roller 112 is rotatably connected to the movable frame 111, the mounting plate 113 is fixedly connected to the workbench 104, the rotating assembly is arranged on the mounting plate 113, and the clamping assembly The parts are arranged on the rotating roller 112 and the rotating component, and are located on the workbench 104. When cutting and grinding the material, one end of the material is clamped by a clamping component close to the mounting plate 113, and then the driving motor 109 is started. The driving motor 109 drives the movable frame 111 and the clamping component to move toward the material until one end of the material is inserted into the clamping component. The two ends of the material are fixed by the two clamping components, and then the rotating component is started. The rotating component controls the rotation of the material so that the device can cut and grind the material. The device can fix and clamp materials of different lengths, thereby increasing the applicability of the device.

[0023] Furthermore, the rotating assembly includes a rotating motor 114 and a rotating shaft 115 . The rotating motor 114 is fixedly connected to the mounting plate 113 . The rotating shaft 115 is fixedly connected to an output end of the rotating motor 114 and passes through the mounting plate 113 .

[0024] Furthermore, the two mounting cylinders 116 are fixedly connected to the rotating shaft 115 and the rotating roller 112 respectively, the two threaded rods 117 are threadedly connected to the two mounting cylinders 116 respectively, and the two pressure plates 118 are rotationally connected to the two threaded rods 117 respectively, and are respectively located in the two mounting cylinders 116.

[0025] In this embodiment, when cutting and grinding the material, one end of the material is inserted into the mounting cylinder 116 close to the mounting plate 113, and the threaded rod 117 is rotated. The threaded rod 117 drives the pressing plate 118 to press down and fix one end of the material, and then the driving motor 109 is started. The driving motor 109 drives the screw rod 110 to rotate, and drives the movable frame 111 and the clamping assembly to move toward the material until one end of the material is inserted into the other mounting cylinder 116, and the threaded rod 117 is rotated. The threaded rod 117 drives the pressing plate 118 to press down and fix one end of the material. The two ends of the material are partially fixed in the two mounting cylinders 116, and then the rotating motor 114 is started. The rotating motor 114 drives the rotating shaft 115 to rotate and controls the rotation of the material so that the device can cut and grind the material. The device can fix and clamp materials of different lengths, thereby increasing the applicability of the device.

[0026] Furthermore, the two anti-slip pads 119 are fixedly connected to the two mounting tubes 116 respectively and are located at the bottom of the mounting tubes 116 .

[0027] In this embodiment, the anti-slip pad 119 increases the friction between the mounting cylinder 116 and the material, ensuring that the material does not slide and increasing the stability of the fixed material.

[0028] Furthermore, the support assembly is disposed on the support block 103 and the base 101 .

[0029] Furthermore, the mounting frame 105 is fixedly connected to the support block 103 and is located below the support block 103. The rotating rod 106 is rotationally connected to the mounting frame 105 and the pulley 107, and the pulley 107 is located in the mounting frame 105. The pulley 107 is slidingly connected to the base 101 and is located in the slide groove 108.

[0030] In this embodiment, when the material is cut and polished, the push rod motor 102 drives the support block 103 to move, and the pulley 107 slides in the slide groove 108. The pulley 107, the rotating roller 112 and the mounting frame 105 support the support block 103 and the components on the support block 103, ensuring that the material remains stable when the material is cut and polished, thereby increasing the structural stability of the device.

[0031] When using the present invention to cut and grind materials, one end of the material is inserted into the mounting cylinder 116 near the mounting plate 113, and the threaded rod 117 is rotated. The threaded rod 117 drives the pressing plate 118 to press down to fix one end of the material, and then the driving motor 109 is started. The driving motor 109 drives the screw rod 110 to rotate, and drives the movable frame 111 and the clamping assembly to move toward the material until one end of the material is inserted into the other mounting cylinder 116, and the threaded rod 117 is rotated. The threaded rod 117 drives the pressing plate 118 to press down to fix one end of the material. The two ends of the material are partially fixed in the two mounting cylinders 116, and then the rotating motor 114 is started. The rotating motor 114 drives the rotating shaft 115 to rotate and controls the rotation of the material, so that the device can cut and grind the material. The device can fix and clamp materials of different lengths, thereby increasing the applicability of the device.

[0032] The above disclosure is only a preferred embodiment of the present application and cannot be used to limit the scope of rights of the present application. Ordinary technicians in this field can understand that all or part of the processes of the above embodiment and equivalent changes made in accordance with the claims of the present application are still within the scope covered by the present application.

Claims

1. A ceramic insulator cutting and polishing machine, comprising a base, a push rod motor, a support block and a workbench, wherein the push rod motor is fixedly connected to the base, the support block is fixedly connected to the output end of the push rod motor, and the workbench is fixedly connected to the support block, characterized in that: It also includes a fixing mechanism, which includes a driving motor, a screw rod, a movable frame, a rotating roller, a mounting plate, a rotating assembly and a clamping assembly. The workbench has a mounting groove, the driving motor is fixedly connected to the workbench, the screw rod is fixedly connected to the output end of the driving motor and extends into the mounting groove, the movable frame is threadedly connected to the screw rod, the rotating roller is rotatably connected to the movable frame, the mounting plate is fixedly connected to the workbench, the rotating assembly is arranged on the mounting plate, and the clamping assembly is arranged on the rotating roller and the rotating assembly and is located on the workbench.

2. The ceramic insulator cutting and grinding machine according to claim 1, wherein: The rotating assembly includes a rotating motor and a rotating shaft. The rotating motor is fixedly connected to the mounting plate. The rotating shaft is fixedly connected to the output end of the rotating motor and passes through the mounting plate.

3. The ceramic insulator cutting and grinding machine according to claim 2, wherein: The clamping assembly includes two mounting tubes, two threaded rods and two pressure plates. The two mounting tubes are fixedly connected to the rotating shaft and the rotating roller respectively. The two threaded rods are threadedly connected to the two mounting tubes respectively. The two pressure plates are rotatably connected to the two threaded rods respectively and are located in the two mounting tubes respectively.

4. The ceramic insulator cutting and grinding machine according to claim 3, wherein: The clamping assembly further includes two anti-slip pads, which are fixedly connected to the two mounting tubes respectively and are located at the bottom of the mounting tubes.

5. The ceramic insulator cutting and grinding machine according to claim 4, wherein: The fixing mechanism further includes a supporting assembly, and the supporting assembly is arranged on the supporting block and the base.

6. The ceramic insulator cutting and grinding machine according to claim 5, wherein: The support assembly includes a mounting frame, a rotating rod and a pulley. The base has a slide groove. The mounting frame is fixedly connected to the support block and is located below the support block. The rotating rod is rotatably connected to the mounting frame and the pulley, and the pulley is located in the mounting frame. The pulley is slidably connected to the base and is located in the slide groove.

Citation Information

Patent Citations

  • Cutting and polishing machine for processing ceramic insulator

    CN209832236U