Tray and photovoltaic module transportation device

By improving the support pier structure of the pier and dispersing the force of the forklift fork trunk by rotating the inner shaft and ring components, the problem of easy damage to the pier during transportation is solved, and the reliability and stability of photovoltaic module transportation is improved.

CN223267318UActive Publication Date: 2025-08-26CHINT NEW ENERGY TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422771585.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-08-26
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The foot pier of existing pallets is easily damaged by impact during the transportation of forklifts, resulting in unsolid pallets, affecting the transportation reliability of photovoltaic modules, especially in the case where there is no spare pallet in the transit bin, it may lead to transportation difficulties.

Method used

A pallet is designed, and the support foot pier is composed of a support inner shaft and a rotatable ring component. The ring component is sleeved outside the support inner shaft. The rotation of the ring component disperses the force of the forklift fork thighs, protects the support inner shaft from damage, and guides the movement direction of the fork thighs.

Benefits of technology

It effectively avoids damage to the supporting foot piers, improves the reliability of the pallets, ensures the stability of the transportation of photovoltaic modules, and reduces the risk of accidental damage during transportation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223267318U_ABST
    Figure CN223267318U_ABST
Patent Text Reader

Abstract

The utility model discloses a tray and a photovoltaic module transportation device, which are applied to the field of photovoltaic module packaging and transportation, and the tray comprises a frame main body which is provided with a bearing surface and is used for bearing a photovoltaic module, and the bottom of the frame main body is provided with an accommodating space for insertion of prongs of a forklift; the supporting foot piers are mounted on the frame main body; moreover, the supporting foot pier comprises a supporting inner shaft and a circular ring part, and the circular ring part is rotatably arranged outside the supporting inner shaft in a sleeving mode and located in the containing space. According to the tray, part of acting force from the prongs can be reduced, the acting force generated by impact can be guided to be dispersed, when linear force of the prongs is too large, the circular ring component can be damaged, the supporting inner shaft cannot be damaged, the circular ring component can play a role in protecting the supporting inner shaft, the supporting inner shaft is protected against damage, and the supporting inner shaft is prevented from being damaged. Therefore, the influence on the overall bearing capacity of the tray is reduced, and a certain guiding effect on the moving direction of the prongs can be achieved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of photovoltaic component packaging and transportation, in particular to a pallet and a photovoltaic component transportation device. Background Art

[0002] In the photovoltaic module packaging and transportation industry, pallets are often used for packaging. After the PV modules are packaged, a forklift reaches under the pallet for conventional transport. The pallet consists of a frame on which the PV modules are placed, with square feet at the corners and bottom.

[0003] In the related art, during transshipment and transportation, the forklift's tines may hit the pallet's footrests. Since the footrests are glued and fixed to the frame body, if the footrests are hit by external force, it is easy to cause the footrest plates to tilt or break and fall off, which may cause the photovoltaic modules to be unstable at the least and cause the photovoltaic module packaging to collapse at the worst, causing the entire pallet of photovoltaic modules to tilt and thus affect the transportation of the modules; and, if the abnormality occurs in a transit warehouse or other place, since the transit warehouse generally does not have corresponding spare pallets, strapping tapes, strapping machines and other materials, it is very likely that the entire pallet of photovoltaic modules cannot be transshipped and can only be unpacked and sorted, which increases the difficulty of the operation.

[0004] Therefore, how to improve the reliability of the pallet is a technical problem that those skilled in the art currently need to solve. Utility Model Content

[0005] The purpose of the utility model is to provide a pallet and photovoltaic module transportation device, which can effectively avoid the risk of the foot pier in the pallet falling and improve the reliability of the pallet.

[0006] To achieve the above objectives, the present invention provides the following technical solutions:

[0007] A pallet, comprising:

[0008] The frame body is provided with a bearing surface for bearing the photovoltaic modules, and the bottom of the frame body is provided with a receiving space for inserting the fork tines of a forklift;

[0009] A plurality of supporting foot piers are installed on the frame body;

[0010] Furthermore, the supporting foot pier includes a supporting inner shaft and a circular ring component, and the circular ring component is rotatably sleeved on the outside of the supporting inner shaft.

[0011] On the other hand, the frame body includes an upper frame and a side frame, the surface of the upper frame constitutes the bearing surface, the side frame is located on the side of the upper frame, and the supporting foot piers are arranged at both ends of the side frame and do not exceed the upper frame.

[0012] On the other hand, the upper frame includes a plurality of frame slats, and the frame slats are arranged at intervals; the side frame includes an upper slat, a side slat and a lower slat, and the extension directions of the upper slat, the side slat and the lower slat are all perpendicular to the extension direction of the frame slat, the upper slat is connected to the frame slat, the side slat is connected to the side of the upper slat and the lower slat away from the accommodating space, and the supporting foot pier is installed between the upper slat and the lower slat.

[0013] On the other hand, the side frame includes a first side frame and a second side frame, the first side frame and the second side frame are respectively located on both sides of the upper frame, and the cavities of the first side frame and the second side frame are arranged opposite to each other.

[0014] On the other hand, the side frame also includes a front baffle and a rear baffle, which are respectively located at the front and rear ends of the extension direction of the side strips, and the cavity is surrounded by the upper strips, the side strips, the lower strips, the front baffle and the rear baffle, and the supporting foot pier is arranged close to the front baffle and the rear baffle.

[0015] On the other hand, the top of the supporting inner shaft is glued and fixed to the bottom surface of the upper strip, and the bottom of the supporting inner shaft is glued and fixed to the upper surface of the lower strip; and the outer diameter of the annular component is ≤ the width of the upper strip, and the outer diameter of the annular component is ≤ the width of the lower strip.

[0016] On the other hand, the frame body further includes an intermediate support member, which has the same extension direction as the side frame. The intermediate support member is installed at the bottom middle position of the upper frame and divides the accommodating space into two parts.

[0017] On the other hand, a clearance fit is adopted between the inner wall of the annular component and the outer surface of the supporting inner shaft, and the clearance is 1-2 mm.

[0018] On the other hand, the circular ring component is a wooden circular ring component.

[0019] The utility model also provides a photovoltaic assembly transportation device, comprising any one of the above-mentioned pallets.

[0020] The pallet provided by the present invention includes: a frame body, which is provided with a bearing surface for bearing photovoltaic components, and the bottom of the frame body is provided with a receiving space for inserting the fork tines of a forklift; a plurality of supporting foot piers, which are installed on the frame body; and the supporting foot piers include a supporting inner shaft and a circular ring component, the circular ring component is rotatably mounted on the outside of the supporting inner shaft, and the circular ring component is located in the receiving space. The pallet provided by the present invention improves the structure of the supporting foot pier and utilizes the relative rotation between the supporting inner shaft and the circular ring component. When the fork tine of the forklift hits the supporting foot pier first when inserting into the accommodating space, then during the rotation of the circular ring component, a part of the force from the fork tine can be reduced, and the force generated by the collision can be guided to be dispersed. When the linear force of the fork tine is too large, it will cause damage to the circular ring component but not to the supporting inner shaft. The circular ring component can protect the supporting inner shaft and protect the supporting inner shaft from damage as much as possible, thereby reducing the impact on the overall load-bearing capacity of the pallet. At the same time, since the circular ring component can rotate relative to the supporting inner shaft, the circular ring component can play a certain guiding role in the moving direction of the fork tine.

[0021] The photovoltaic module transport device provided by the present invention is provided with the above-mentioned pallet. Since the pallet has the above-mentioned technical effects, the photovoltaic module transport device provided with the pallet should also have corresponding technical effects. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or related technologies, the following briefly introduces the drawings required for use in the embodiments or related technical descriptions. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0023] Figure 1 This is a structural schematic diagram of a specific embodiment of the pallet provided by the utility model;

[0024] Figure 2 for Figure 1 Schematic diagram of the structure of the supporting foot pier in the tray shown.

[0025] Reference numerals:

[0026] Frame body 1; upper frame 11; frame strips 111; side frames 12; cavity 121; upper strips 122; side strips 123; lower strips 124; front baffle 125; intermediate support member 13; support foot pier 2; support inner shaft 21; annular member 22. DETAILED DESCRIPTION

[0027] The core of the utility model is to provide a pallet and a photovoltaic module transportation device, which can improve the reliability of photovoltaic module installation and transportation and reduce the risk of collision and damage to the foot piers in the pallet.

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Please refer to Figure 1 and Figure 2 , Figure 1 This is a structural schematic diagram of a specific embodiment of the pallet provided by the utility model; Figure 2 for Figure 1 Schematic diagram of the structure of the supporting foot pier in the tray shown.

[0030] In this embodiment, the tray comprises:

[0031] The frame body 1 is provided with a bearing surface for bearing photovoltaic modules, and the bottom of the frame body 1 is provided with a receiving space for inserting the fork tines of a forklift;

[0032] A plurality of supporting foot piers 2 are installed on the frame body 1;

[0033] Furthermore, the supporting foot pier 2 includes a supporting inner shaft 21 and a circular ring component 22 . The circular ring component 22 is rotatably sleeved on the outer portion of the supporting inner shaft 21 .

[0034] Specifically, in order to ensure the smooth rotation of the circular ring component 22, the height of the circular ring component 22 should be less than the height of the supporting inner shaft 21. In the absence of an applied force, the circular ring component 22 is on the same surface as the supporting inner shaft 21 under the action of gravity. When subjected to a certain force, the circular ring component 22 will rotate. At the same time, the height can be appropriately adjusted to adapt to the position changes of the fork teeth in the horizontal and vertical directions, to eliminate the applied force, and to avoid impact damage to the supporting foot pier 2 during transportation.

[0035] The pallet improves the structure of the support foot 2 and utilizes the relative rotation between the support inner shaft 21 and the annular component 22. When the fork tine of the forklift hits the support foot 2 first when inserting into the accommodating space, the annular component 22 can reduce a part of the force from the fork tine during the rotation process, and guide the force generated by the collision to be dispersed. When the linear force of the fork tine is too large, the annular component 22 will be damaged without damaging the support inner shaft 21. The annular component 22 can protect the support inner shaft 21 and protect the support inner shaft 21 from damage as much as possible, thereby reducing the impact on the overall load-bearing capacity of the pallet. At the same time, since the annular component 22 can rotate relative to the support inner shaft 21, the annular component 22 can play a certain guiding role in the moving direction of the fork tine.

[0036] In some embodiments, the frame body 1 is square, and the supporting feet 2 are located at the four corners of the frame body 1 to effectively support the frame body 1 .

[0037] In some embodiments, the frame body 1 includes an upper frame 11 and a side frame 12. The surface of the upper frame 11 constitutes a load-bearing surface for placing photovoltaic components. The side frame 12 is located on the side of the upper frame 11, and can be located on the side of the upper frame 11, or at the bottom of the upper frame 11 near the side. Specifically, the length of the side frame 12 should be consistent with the length of the upper frame 11, so that the side frame 12 can effectively support the entire upper frame 11. The support foot 2 is arranged at both ends of the side frame 12 and does not exceed the upper frame 11, so that the support foot 2 can effectively support the upper frame 11; specifically, a cavity 121 for accommodating the support foot 2 is provided in the side frame 12, and the support inner shaft 21 and the circular ring component 22 are both located in the accommodating space to facilitate the installation of the support foot 2. The cavity 121 faces the accommodating space, that is, the support foot 2 may only be touched when the fork tines of the forklift are inserted into the accommodating space.

[0038] In some embodiments, the upper frame 11 includes a plurality of frame strips 111 . The frame strips 111 are arranged at intervals and in parallel, and are connected and fixed to each other via the side frames 12 .

[0039] In some embodiments, the side frame 12 includes an upper slat 122, a side slat 123, and a lower slat 124. The extension directions of the upper slat 122, the side slat 123, and the lower slat 124 are perpendicular to the extension direction of the frame slat 111. The upper slat 122 is connected to the frame slat 111, and the side slat 123 is connected to the side of the upper slat 122 and the lower slat 124 away from the accommodating space. The support foot 2 is installed between the upper slat 122 and the lower slat 124, that is, the upper part of the support foot 2 is fixedly connected to the upper slat 122, and the lower part of the support foot 2 is fixedly connected to the lower slat 124, to ensure the supporting force effect of the support foot 2. In the normal state, the annular component 22 stands on the surface of the lower slat 124. During the transportation of photovoltaic modules, if foreign objects such as forklift forks touch the part of the support foot 2 of the pallet, the annular component 22 will rotate.

[0040] In some embodiments, the side frame 12 includes a first side frame 12 and a second side frame 12, and the first side frame 12 and the second side frame 12 are respectively located on both sides of the upper frame 11 to ensure balanced force, and the cavities 121 of the first side frame 12 and the second side frame 12 are relatively arranged, that is, the cavities 121 of the first side frame 12 and the second side frame 12 are both facing the accommodating space, which is convenient for guiding the movement of the fork teeth and eliminating the force.

[0041] In some embodiments, the side frame 12 also includes a front baffle 125 and a rear baffle, which are respectively located at the front and rear ends of the extension direction of the side strips 123, and the cavity 121 is surrounded by the upper strips 122, the side strips 123, the lower strips 124, the front baffle 125 and the rear baffle, and the support foot pier 2 is arranged close to the front baffle 125 and the rear baffle; specifically, after installation, the support foot pier 2 is blocked by the upper strips 122, the side strips 123, the lower strips 124, the front baffle 125 or the rear baffle to ensure the reliability of the support foot pier 2 during normal use.

[0042] In some embodiments, the top of the supporting inner shaft 21 is glued and fixed to the bottom surface of the upper strip 122, and the bottom of the supporting inner shaft 21 is glued and fixed to the upper surface of the lower strip 124; and the outer diameter of the annular component 22 is ≤ the width of the upper strip 122, and the outer diameter of the annular component 22 is ≤ the width of the lower strip 124. The above arrangement is to avoid the size of the annular component 22 being too large, which affects the installation of the supporting inner shaft 21; that is, there are gaps between the annular component 22 and the front baffle 125 or the rear baffle, and between the annular component 22 and the side strips 123, which can ensure the smooth rotation of the annular component 22. Figure 2 The upper strip 122 and the lower strip 124 shown in FIG are only partial schematic views.

[0043] In some embodiments, the frame body 1 further includes an intermediate support member 13, which has the same extension direction as the side frame 12. The intermediate support member 13 is installed at the bottom middle position of the upper frame 11 and divides the accommodating space into two parts; the intermediate support member 13 not only plays a reinforcing role, but also divides the accommodating space into two parts, which can be adapted to the structure of the two fork tines of a forklift.

[0044] In some embodiments, a clearance fit is adopted between the inner wall of the annular component 22 and the outer surface of the supporting inner shaft 21, and the clearance is 1-2 mm. The clearance should not be too large, causing the annular component 22 to shake easily, nor too small, affecting the rotation of the annular component 22.

[0045] In some embodiments, the circular ring component 22 is a wooden circular ring component 22; specifically, the material of the circular ring component 22 is the same as the material of the support inner shaft 21, and can be processed from a material with a certain hardness. This setting is to have a certain impact resistance and is not easy to be damaged. At the same time, it rotates through the collision with the fork teeth, which is more conducive to the dissipation of the impact force, reduces damage to the support inner shaft 21, ensures the support effect of the support inner shaft 21, and thus ensures the installation and transportation reliability of the photovoltaic module.

[0046] The tray improves the shape and structure of the supporting foot pier 2 so that the supporting foot pier 2 can reduce the probability of being damaged by external force impact, and the double-layer structural protection significantly improves the impact resistance of the supporting foot pier 2 itself.

[0047] In addition to the above-mentioned pallet, the present invention also provides a photovoltaic module transport device including the above-mentioned pallet. For the structure of other parts of the photovoltaic module transport device, please refer to the relevant technology and will not be described in detail herein.

[0048] The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments. The same or similar parts between the various embodiments can be referenced to each other.

[0049] The above describes in detail the tray provided by the present invention. This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above examples is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the present invention.

Claims

1. A pallet, characterized in that: include: The frame body (1) is provided with a bearing surface for bearing photovoltaic modules, and the bottom of the frame body (1) is provided with a receiving space for inserting the tines of a forklift; A plurality of supporting foot piers (2) mounted on the frame body (1); Furthermore, the supporting foot pier (2) comprises a supporting inner shaft (21) and a circular ring component (22), wherein the circular ring component (22) is rotatably sleeved on the outside of the supporting inner shaft (21).

2. The pallet according to claim 1, wherein: The frame body (1) comprises an upper frame (11) and a side frame (12), the surface of the upper frame (11) constituting the bearing surface, the side frame (12) being located on the side of the upper frame (11), and the supporting foot piers (2) being arranged at both ends of the side frame (12) and not exceeding the upper frame (11).

3. The pallet according to claim 2, wherein: The upper frame (11) includes a plurality of frame strips (111), and each of the frame strips (111) is arranged at intervals; the side frame (12) includes an upper strip (122), a side strip (123) and a lower strip (124), and the extension directions of the upper strip (122), the side strip (123) and the lower strip (124) are perpendicular to the extension direction of the frame strip (111), the upper strip (122) is connected to the frame strip (111), the side strip (123) is connected to the side of the upper strip (122) and the lower strip (124) away from the accommodating space, and the supporting foot pier (2) is installed between the upper strip (122) and the lower strip (124).

4. The pallet according to claim 3, wherein: The side frame (12) comprises a first side frame and a second side frame, the first side frame and the second side frame are respectively located on both sides of the upper frame (11), and the cavities (121) of the first side frame and the second side frame are arranged relative to each other.

5. The pallet according to claim 4, characterized in that The side frame (12) further includes a front baffle (125) and a rear baffle, wherein the front baffle (125) and the rear baffle are respectively located at two ends of the extension direction of the side strip (123), the cavity (121) is surrounded by the upper strip (122), the side strip (123), the lower strip (124), the front baffle (125) and the rear baffle, and the supporting foot pier (2) is arranged close to the front baffle (125) and the rear baffle.

6. The pallet according to claim 5, characterized in that The top of the supporting inner shaft (21) is glued and fixed to the bottom surface of the upper strip (122), and the bottom of the supporting inner shaft (21) is glued and fixed to the upper surface of the lower strip (124); and the outer diameter of the annular component (22) is ≤ the width of the upper strip (122), and the outer diameter of the annular component (22) is ≤ the width of the lower strip (124).

7. The pallet according to claim 2, wherein: The frame body (1) further comprises an intermediate support member (13), wherein the intermediate support member (13) extends in the same direction as the side frame (12), and the intermediate support member (13) is installed at the bottom middle position of the upper frame (11) and divides the accommodation space into two parts.

8. The pallet according to any one of claims 1 to 7, characterized in that: A clearance fit is adopted between the inner wall of the annular component (22) and the outer surface of the supporting inner shaft (21), and the clearance is 1-2 mm.

9. The pallet according to any one of claims 1 to 7, characterized in that: The circular ring component (22) is a wooden circular ring component (22).

10. A photovoltaic module transport device, comprising a pallet, characterized in that: The pallet is the pallet according to any one of claims 1 to 9.