Continuous belt conveyor extending device and continuous belt conveyor

Through the cooperation of the extension platform components, assembled platform components and hanging bracket components, the problem of deformation of the belt conveyor bracket and insufficient working space caused by the sliding shoe extension device is solved, and the stable extension and safe operation of the continuous belt conveyor are achieved.

CN223267625UActive Publication Date: 2025-08-26CHINA RAILWAY CONSTR HEAVY IND
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Patent Information

Application Number
CN202422581065.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-26
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing continuous belt conveyor has a complex structure. The sliding shoe extension device of the sliding shoe is deformed, and the belt conveyor bracket is insufficient in the tunnel construction and the operation is inconvenient.

Method used

The extension platform assembly, assembly platform assembly and hanging bracket assembly are adopted. The adjustmentable installation of the belt frame is achieved through the combination of these components, including the adjustable hanging bracket, the adjustable extension platform height and the movement of the assembly platform, which solves the problems of bracket deformation and insufficient working space caused by the sliding boot structure.

Benefits of technology

It improves the overall structural stability of the continuous belt conveyor, ensures the adequacy of working space, improves the safety and convenience of operation, and realizes the stable extension of the belt conveyor bracket.

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Abstract

The utility model relates to the technical field of continuous belt conveyor equipment, in particular to a continuous belt conveyor extending device and a continuous belt conveyor, and the continuous belt conveyor extending device comprises an extending platform assembly, an assembling platform assembly and a hanging support assembly, the extending platform assembly, the splicing platform assembly and the hanging support assembly are all arranged on the rear matched trailer frame. The extension device is simple in structure, installation of the belt conveyor support is completed through cooperation of the extension platform assembly, the assembly platform assembly and the hanging support assembly, extension of existing belt conveyor supports at different positions is achieved, the problem that the belt conveyor support deforms due to a sliding shoe structure is solved, and the service life of the belt conveyor support is prolonged. The stability of the whole structure of the continuous belt conveyor is improved; through the arrangement of the splicing platform assembly, single-side installation of the new belt conveyor support is achieved, and the problems that the working space of workers is insufficient and operation is inconvenient during two-side installation are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of continuous belt conveyor equipment, in particular to a continuous belt conveyor extending device and a continuous belt conveyor. Background Art

[0002] Continuous belt conveyors are widely used in the tunnel construction industry due to their high slag discharge efficiency, strong slope adaptability, safety and environmental protection, intelligent control, and easy maintenance. The most significant feature of continuous belt conveyors is their ability to extend the tunnel boring machine without stopping. Therefore, the extension device is crucial. Currently, the sliding shoe extension device is more commonly used in actual projects, but this device has a complex structure, and the weight of the sliding shoe can easily cause the belt conveyor bracket to deform, which is detrimental to the stability of the continuous belt conveyor's overall structure. In addition, the belt conveyor bracket consists of a longitudinal beam, an upper roller group, and a lower roller group. Installation must be carried out on both sides of the extension device. When the extension device is close to the tunnel wall, there is insufficient working space for personnel, making operation inconvenient.

[0003] Based on the above, there is an urgent need to provide a continuous belt conveyor extending device and a continuous belt conveyor to solve the problems existing in the prior art. Utility Model Content

[0004] The purpose of this utility model is to provide a continuous belt conveyor extension device and a continuous belt conveyor. The specific technical solutions are as follows:

[0005] A continuous belt conveyor extension device comprises an extension platform assembly, an assembly platform assembly and a hanging bracket assembly, wherein the extension platform assembly, the assembly platform assembly and the hanging bracket assembly are all arranged on a rear supporting trailer frame;

[0006] The setting position of the extension platform component corresponds to the existing belt conveyor bracket, the hanging bracket component is adjustably set on one side of the extension platform component, and the assembly platform component is set on the other side of the extension platform component and opposite to the hanging bracket component.

[0007] Furthermore, the extension platform assembly includes an extension platform and adjustable legs. The adjustable legs are arranged below the extension platform for supporting the extension platform and adjusting the height of the extension platform. The adjustable legs are symmetrically arranged in multiple groups along the length direction of the extension platform.

[0008] Furthermore, a sinking section is provided at the tail of the extension platform, and the sinking section is used to place the lower roller group.

[0009] Furthermore, a protective plate is provided above the sinking section, and the protective plate is located below the conveyor belt for protecting the conveyor belt.

[0010] Furthermore, the assembling platform component includes an assembling platform, and a moving device is provided at the bottom of the assembling platform.

[0011] Furthermore, the hanging bracket assembly includes a base, a hanging bracket and a driving component, the base is arranged on the rear supporting trailer frame, the hanging bracket is slidably connected to the base, the driving component is arranged on the rear supporting trailer frame, and the driving component is connected to the hanging bracket for driving the hanging bracket to slide relative to the base.

[0012] Furthermore, a slide groove is provided on the base, and a slide plate matching the slide groove is provided on the hanging bracket. The slide plate is embedded in the slide groove and is slidably connected to the slide groove.

[0013] Furthermore, the hanging bracket is connected to a lifting upper roller frame through an adjustable connecting piece, and the lifting upper roller frame is located above the extension platform assembly.

[0014] A continuous belt conveyor includes a belt conveyor support, a conveyor belt and a redirecting roller. The conveyor belt passes around the redirecting roller and is arranged on the upper and lower sides of the belt conveyor support. The continuous belt conveyor also includes the extension device as described above. The extension device is used to install a new belt conveyor support. The new belt conveyor support is connected to the existing belt conveyor support.

[0015] The application of the technical solution of the utility model has the following beneficial effects:

[0016] (1) The utility model provides a continuous belt conveyor extension device, comprising an extension platform assembly, an assembly platform assembly and a hanging bracket assembly, wherein the extension platform assembly, the assembly platform assembly and the hanging bracket assembly are all arranged on a rear supporting trailer frame; the setting position of the extension platform assembly corresponds to the existing belt conveyor bracket, the hanging bracket assembly is adjustably arranged on one side of the extension platform assembly, and the assembly platform assembly is arranged on the other side of the extension platform assembly at a position opposite to the hanging bracket assembly. The extension device provided by the utility model has a simple structure, and the belt conveyor bracket is installed by cooperating with the extension platform assembly, the assembly platform assembly and the hanging bracket assembly, thereby realizing the extension of the existing belt conveyor bracket at different positions, solving the problem of deformation of the belt conveyor bracket caused by the sliding shoe structure, and improving the stability of the overall structure of the continuous belt conveyor; through the setting of the assembly platform assembly, the new belt conveyor bracket can be installed on one side, solving the problem of insufficient working space and inconvenient operation when installing on both sides.

[0017] (2) In the present invention, the hanging bracket is slidably connected to the base, and the horizontal position of the hanging bracket is adjustable to adapt to different belt conveyor bracket positions; the height of the lifting roller frame and the extension platform is adjustable to adapt to belt conveyor brackets of different heights.

[0018] (3) In the present invention, a sinking section is provided at the tail of the extension platform, and the sinking section is used to place the lower roller group, so as to facilitate the installation of the lower roller group.

[0019] (4) In the present invention, a protective plate is provided above the sinking section. The protective plate is located below the conveyor belt and is used to protect the conveyor belt to prevent the operator from touching the conveyor belt during operation and causing harm to the operator.

[0020] In addition to the above-described purposes, features and advantages, the present invention has other purposes, features and advantages. The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0022] Figure 1 This is a schematic diagram of the overall structure of the continuous belt conveyor extension device in the embodiment of the present utility model;

[0023] Figure 2 yes Figure 1 Side view of

[0024] Figure 3 yes Figure 2 Schematic diagram of the local structure;

[0025] Figure 4 This is a schematic diagram of the connection between the hanging bracket and the base;

[0026] Figure 5 Schematic diagram of the assembly platform, wherein (a) is a front view of the assembly platform (with the belt conveyor bracket placed thereon), and (b) is a side view of the assembly platform (with the belt conveyor bracket placed thereon);

[0027] Figure 6 1 is a schematic structural diagram of a belt conveyor bracket, wherein (a) is a front view of the belt conveyor bracket, and (b) is a side view of the belt conveyor bracket;

[0028] Among them, 1. Extension platform assembly, 1.1. Extension platform, 1.2. Adjustable legs, 1.3. Sinking section, 1.4. Protective plate, 2. Assembly platform assembly, 2.1. Assembly platform, 2.2. Moving device, 3. Hanging bracket assembly, 3.1. Base, 3.2. Hanging bracket, 3.3. Driving part, 3.4. Adjustable connecting part, 3.5. Lifting upper roller frame, 4. Rear supporting trailer frame, 5. Lower roller group, 6. Conveyor belt, 7. Longitudinal beam, 8. Upper roller group. DETAILED DESCRIPTION

[0029] The following describes the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention can be implemented in a variety of different ways as defined and covered.

[0030] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0031] Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature identified with "first," "second," etc., may explicitly or implicitly include one or more of such features. In the description of this utility model, unless otherwise specified, "plurality" means two or more.

[0032] Example

[0033] See also Figures 1 to 6 This embodiment provides a continuous belt conveyor extension device, including an extension platform component 1, an assembly platform component 2 and a hanging bracket component 3. The extension platform component 1, the assembly platform component 2 and the hanging bracket component 3 are all arranged on a rear supporting trailer frame 4; the extension platform component 1 is used to provide support for a new belt conveyor bracket, and its setting position corresponds to the existing belt conveyor bracket. The hanging bracket component 3 is adjustably set on one side of the extension platform component 1, and the assembly platform component 2 is set on the other side of the extension platform component 1 at a position opposite to the hanging bracket component 3.

[0034] See also Figure 1 In this embodiment, the extension platform assembly 1 includes an extension platform 1.1 and adjustable legs 1.2. The adjustable legs 1.2 are disposed below the extension platform 1.1 and are used to support the extension platform 1.1 and adjust its height. The adjustable legs 1.2 are provided in multiple groups symmetrically along the length of the extension platform 1.1. Hollow structures are formed between the multiple groups of symmetrical legs to facilitate the passage of the conveyor belt 6. In this embodiment, the adjustable legs 1.2 are preferably adjusted via an adjustment screw disposed between the legs and the extension platform 1.1. By rotating the adjustment screw, the height of the extension platform is adjusted to ensure that the newly installed belt conveyor support is at the same height as the existing belt conveyor support. In this embodiment, the height of the extension platform can also be adjusted using any of a hydraulic cylinder, a pneumatic cylinder, and an electric push rod.

[0035] In this embodiment, the tail of the extension platform 1.1 (the side that connects to the existing belt conveyor bracket) is provided with a sinking section 1.3, see Figure 1 The sinking section 1.3 is an L-shaped connecting plate, which is used to place the lower roller group 5; a protective plate 1.4 is provided above the sinking section 1.3, see Figure 1 and Figure 6 (b) The protective plate 1.4 is located below the conveyor belt 6 and is used to protect the conveyor belt 6. By providing the sinking section 1.3 and the protective plate 1.4, it is convenient to install the lower roller group 5 and avoid touching the conveyor belt 6 during operation to cause harm to the operator.

[0036] In this embodiment, see Figure 2 and Figure 3 The suspension bracket assembly 3 includes a base 3.1, a suspension bracket 3.2, and a driver 3.3. The base 3.1 is mounted on the rear trailer frame 4, the suspension bracket 3.2 is slidably connected to the base 3.1, and the driver 3.3 is mounted on the rear trailer frame 4. The driver 3.3 is connected to the suspension bracket 3.2 and is used to drive the suspension bracket 3.2 to slide laterally relative to the base 3.1. Preferably, the driver 3.3 is a telescopic cylinder, the cylinder barrel of which is fixedly mounted on the rear trailer frame 4, and the telescopic rod of the telescopic cylinder is connected to the suspension bracket 3.2.

[0037] See also Figure 4 In this embodiment, the base 3.1 is provided with a slideway, and the hanging bracket 3.2 is provided with a slide plate that matches the slideway. The slide plate is inserted into the slideway and slidably connected to the slideway. The telescopic cylinder is extended and retracted to drive the hanging bracket 3.2 along the slideway, thereby achieving position adjustment of the hanging bracket 3.2 to adapt to different belt conveyor bracket positions.

[0038] See also Figure 2 The hanging bracket 3.2 is connected to an upper lifting roller frame 3.5 via an adjustable connector 3.4. The upper lifting roller frame 3.5 is located above the extension platform assembly 1. The adjustable connector 3.4 is preferably an adjusting screw. By rotating the adjusting screw, the height of the upper lifting roller frame 3.5 can be adjusted. The conveyor belt 6 passes over the upper lifting roller frame 3.5, ensuring that the conveyor belt 6 does not contact the conveyor belt 6 within the installation space of the belt conveyor bracket, thereby improving the safety of the operator. In this embodiment, the height adjustment of the upper lifting roller frame 3.5 can also be achieved by any one of an oil cylinder, a pneumatic cylinder, and an electric push rod.

[0039] In this embodiment, see Figure 5The assembly platform component 2 includes an assembly platform 2.1, and a moving device 2.2 is provided at the bottom of the assembly platform 2.1. The moving device 2.2 is preferably a universal wheel, which facilitates the movement of the assembly platform 2.1; the assembly platform 2.1 is used to complete the installation of the belt conveyor bracket longitudinal beam 7 and the upper roller group 8. Preferably, the height of the assembly platform 2.1 is higher than the height of the extension platform 1.1, which is convenient for pushing the belt conveyor bracket with the longitudinal beam 7 and the upper roller group 8 installed onto the extension platform 1.1, and then installing the lower roller group 5, thereby solving the problem of inconvenient assembly on both sides of the belt conveyor bracket.

[0040] Before installing the belt conveyor bracket, adjust the position of the hanging bracket 3.2 by using the telescopic cylinder to align the lifting upper roller frame 3.5 with the existing belt conveyor bracket; align the extension platform 1.1 with the existing belt conveyor bracket, and adjust the height of the extension platform 1.1 by adjusting the screw to ensure that the newly installed belt conveyor bracket is flush with the existing belt conveyor bracket; adjust the height of the lifting upper roller frame 3.5 by using the adjustable connector 3.4 to ensure that there is enough space for the new belt conveyor bracket to be installed.

[0041] See also Figure 6 The belt conveyor bracket includes a longitudinal beam 7, an upper roller group 8 installed above the longitudinal beam 7, and a lower roller group 5 installed below the longitudinal beam 7.

[0042] When installing the belt conveyor bracket, first assemble the required longitudinal beam 7 and upper roller group 8 on the assembly platform 2.1 and connect them into a whole. Then, push the assembled longitudinal beam 7 and upper roller group 8 onto the extension platform 1.1 from the side and connect them to the existing belt conveyor bracket. Then, the supporting trailer frame 4 drives the extension platform 1.1 to the appropriate position, and installs the lower roller group 5 placed on the sinking section 1.3 of the extension platform 1.1 onto the longitudinal beam 7. At this point, the installation of a set of belt conveyor brackets is completed.

[0043] This embodiment also provides a continuous belt conveyor, including a belt conveyor support, a conveyor belt and a redirecting roller. The conveyor belt bypasses the redirecting roller and is arranged on the upper and lower sides of the belt conveyor support. It also includes the extension device as described above. The extension device is used to install a new belt conveyor support. The new belt conveyor support is connected to the existing belt conveyor support to achieve the extension of the existing belt conveyor support and meet the actual construction needs.

[0044] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A continuous belt conveyor stretching device, characterized in that: It comprises an extension platform assembly (1), an assembly platform assembly (2) and a hanging bracket assembly (3), wherein the extension platform assembly (1), the assembly platform assembly (2) and the hanging bracket assembly (3) are all arranged on a rear supporting trailer frame (4); The setting position of the extension platform component (1) corresponds to the existing belt conveyor bracket, the hanging bracket component (3) is adjustably set on one side of the extension platform component (1), and the assembled platform component (2) is set on the other side of the extension platform component (1) at a position opposite to the hanging bracket component (3).

2. The continuous belt conveyor stretching device according to claim 1, characterized in that: The extension platform assembly (1) comprises an extension platform (1.1) and adjustable legs (1.2); the adjustable legs (1.2) are arranged below the extension platform (1.1) and are used to support the extension platform (1.1) and adjust the height of the extension platform (1.1); and multiple groups of the adjustable legs (1.2) are symmetrically arranged along the length direction of the extension platform (1.1).

3. The continuous belt conveyor stretching device according to claim 2, characterized in that: The tail of the extension platform (1.1) is provided with a sinking section (1.3), and the sinking section (1.3) is used to place a lower roller assembly (5).

4. The continuous belt conveyor stretching device according to claim 3, characterized in that: A protective plate (1.4) is provided above the sinking section (1.3); the protective plate (1.4) is located below the conveyor belt (6) and is used to protect the conveyor belt (6).

5. The continuous belt conveyor stretching device according to claim 2, characterized in that: The assembling platform component (2) comprises an assembling platform (2.1), and a moving device (2.2) is provided at the bottom of the assembling platform (2.1).

6. The continuous belt conveyor stretching device according to any one of claims 1 to 5, characterized in that: The hanging bracket assembly (3) comprises a base (3.1), a hanging bracket (3.2) and a driving member (3.3); the base (3.1) is arranged on a rear supporting trailer frame (4); the hanging bracket (3.2) is slidably connected to the base (3.1); the driving member (3.3) is arranged on the rear supporting trailer frame (4); the driving member (3.3) is connected to the hanging bracket (3.2) and is used to drive the hanging bracket (3.2) to slide relative to the base (3.1).

7. The continuous belt conveyor stretching device according to claim 6, characterized in that: The base (3.1) is provided with a slide groove, and the hanging bracket (3.2) is provided with a slide plate matching the slide groove. The slide plate is embedded in the slide groove and is slidably connected to the slide groove.

8. The continuous belt conveyor stretching device according to claim 6, characterized in that: The hanging bracket (3.2) is connected to an upper lifting roller frame (3.5) via an adjustable connecting piece (3.4), and the upper lifting roller frame (3.5) is located above the extension platform assembly (1).

9. A continuous belt conveyor, comprising a belt conveyor support, a conveyor belt and a redirecting roller, wherein the conveyor belt passes around the redirecting roller and is arranged on both sides of the belt conveyor support, characterized in that: It also includes an extension device according to any one of claims 1 to 8, wherein the extension device is used to install a new belt conveyor bracket, and the new belt conveyor bracket is connected to the existing belt conveyor bracket.