Switching automatic material receiving mechanism
By designing an automated material collection mechanism, using the stroke control of the switching components and the propulsion roller, the automatic management of the winding drive components is realized, which solves the large workload and error-prone problems caused by manual control in the prior art, and improves the efficiency and convenience of the printing press.
Patent Information
- Application Number
- CN202422694328.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing printing press material collection mechanism requires workers to manually control each winding drive piece, which leads to large workloads and error-prone and inability to complete the material collection operation efficiently.
A conversion automatic material collection mechanism is designed to realize automatic management of each winding drive assembly through automatic control of switching components and propulsion rollers, including the first and second stroke movements of the pushing rollers, and the sensor and controller work together to ensure the smooth progress of the winding process.
It reduces the workload of workers to control, ensures that the material collection process is carried out in an orderly manner, avoids the rolling material falling, and improves the convenience and efficiency of operation.
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Figure CN223268017U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a printing machine, in particular to a conversion automatic material receiving mechanism. Background Art
[0002] Printing presses include a rewinding mechanism. To avoid wasted time loading and unloading the coil during the rewinding and unwinding process, existing rewinding mechanisms incorporate alternating components to compensate for this time. This arrangement requires a rewinding drive component to be installed on each corresponding rewinding roller. When performing the rewinding operation, workers must individually control each rewinding drive component. Furthermore, this operation must be completed within a short timeframe, significantly increasing the worker's workload and easily leading to control errors, which can cause errors in work. The present utility model was proposed to address these issues. Utility Model Content
[0003] The purpose of the utility model is to provide a conversion automatic material receiving mechanism, which can realize automatic control of each winding drive component, thereby reducing the control workload and ensuring that the work is carried out in an orderly manner.
[0004] The above technical purpose of the present utility model is achieved through the following technical solutions: a conversion automatic material receiving mechanism, including a frame, a switching component arranged on the frame, at least two material receiving rollers installed on the switching component and a winding drive component connected to each material receiving roller, the switching component has a winding position and drives each material receiving roller to pass through the winding position in sequence, the frame is located at one end of the switching component along the coil transmission direction and is provided with a propulsion roller, the propulsion roller is connected to a propulsion component that drives the propulsion roller to move along the coil transmission direction, the propulsion roller movement has a first stroke and a second stroke, corresponding to the second stroke there is a sensor, the sensor is connected to a controller and the controller is connected to the propulsion component and each winding drive component.
[0005] With this technical solution, after the winding drive assembly drives the take-up roller in the rewinding position to complete winding, the switching assembly switches the take-up roller out of the rewinding position and allows the next take-up roller to enter the rewinding position. A controller then controls the propulsion member to drive the propulsion roller. When the propulsion roller enters the second stroke from the first stroke, a trigger sensor triggers the controller to operate, halting the movement of the take-up roller and the propulsion member that have left the rewinding position. The controller then controls the take-up roller that has entered the rewinding position to operate. After a period of operation, the controller resets the propulsion member. This structure enables automated control of the winding drive assembly, reducing control workload and ensuring orderly operation.
[0006] It is further configured that: the propulsion member drives the propulsion roller to reciprocate toward the winding position and can be pressed against the propulsion roller, and the coil is transmitted between the propulsion roller and the winding roller located at the winding position.
[0007] By adopting the above technical solution, the propulsion component drives the propulsion roller to press against the receiving roller located in the winding position, and as the coiled material is transmitted between the propulsion roller and the new receiving roller, the two can clamp the transmitted coiled material, so that the coiled material can be conveniently wound on the new receiving roller that has entered the winding position after being cut, avoiding the problem of the coiled material falling after cutting, making the operation more convenient.
[0008] It is further configured that: when the pushing roller is in the second stroke, the pushing roller and the receiving roller located at the winding position are in tight contact with each other.
[0009] By adopting the above technical solution, the coiled material is kept from falling off, and has better practical functions.
[0010] It is further configured as follows: the propulsion component includes a first stroke component and a second stroke component, the movement path of the first stroke component intersects with the winding position, the first stroke component includes a propulsion frame slidably set on the frame and for installing the propulsion roller, a rack moving with the propulsion frame, a gear rotatably set on the frame and meshing with the rack, and a propulsion motor driving the gear to rotate.
[0011] By adopting the above technical solution, the propulsion motor drives the propulsion frame to move through the cooperation of the gear and the rack, thereby realizing the movement function of the first stroke.
[0012] It is further configured that: the movement path of the second stroke component intersects with the winding position, the second stroke component includes a stroke frame slidably arranged on the propulsion frame and a buffer cylinder connected to the stroke frame for driving the stroke frame to move toward the winding position, the propulsion roller is installed on the stroke frame, and the sensor corresponds to the movement path of the stroke frame and is located on the side of the stroke frame opposite to the winding position.
[0013] By adopting the above technical solution, the first stroke component drives the propulsion roller to press against the receiving roller. When entering the second stroke, the first stroke component continues to push the propulsion roller toward the receiving roller. The propulsion roller blocked by the receiving roller moves in opposite directions to compress the buffer cylinder and then trigger the sensor.
[0014] It is further configured as follows: a cutter assembly moving along with the travel frame is provided on the travel frame, and the cutter assembly is connected to a controller.
[0015] By adopting the above technical solution, when the winding roller at the winding position completes winding, the controller controls the cutter assembly to cut the coiled material, making the operation more convenient.
[0016] It is further configured that: the cutter assembly includes a cutter that is arranged on the travel frame and swings back and forth along the movement direction of the travel frame, and a driving cylinder that drives the cutter to move.
[0017] By adopting the above technical solution, the driving cylinder drives the cutter to swing toward one side of the coil, thereby completing the coil cutting function.
[0018] It is further configured as follows: the switching assembly includes two turntables rotatably arranged on the frame, a connecting roller connecting the two turntables, and a switching motor driving the turntable to move, and the receiving roller is installed on the turntable.
[0019] By adopting the above technical solution, the switching motor drives the turntable to rotate, thereby completing the position switching function of the receiving roller.
[0020] It is further configured as follows: the winding drive assembly includes a driven wheel rotatably set on the turntable and connected to the material receiving roller, a linkage wheel rotatably set at the center position of the turntable, a power motor, a driving wheel installed on the output shaft of the power motor, and a transmission belt connecting the driven wheel and the linkage wheel, and the linkage wheel and the driving wheel.
[0021] By adopting the above technical solution, the power motor drives the linkage wheel through the transmission belt, and the linkage wheel drives the driven wheel through the transmission belt to rotate, thereby completing the rotation drive function of the material roller. By positioning the linkage wheel at the center of the turntable, the existing winding drive assembly does not interfere with the normal rotation function of the turntable.
[0022] In summary, the present invention has the following beneficial effects: the present invention can realize automatic control of each winding drive component, thereby reducing the control workload and ensuring that the work is carried out in an orderly manner. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural diagram of an embodiment;
[0024] Figure 2 It is a processing state diagram of an embodiment;
[0025] Figure 3 It is a partial structural diagram of an embodiment;
[0026] Figure 4 is another partial structural diagram of the embodiment;
[0027] Figure 5 Schematic diagram of the structure of the switching component and the winding drive component in the embodiment;
[0028] Figure 6 Schematic diagram of the structure of the receiving roller and the turntable in the embodiment;
[0029] Figure 7Schematic diagram of the structure of the winding drive assembly in the embodiment;
[0030] Figure 8 It is a partial exploded view of the winding drive assembly in the embodiment.
[0031] In the figure: 1. Frame; 2. Switching assembly; 21. Turntable; 22. Connecting roller; 23. Switching motor; 3. Rewinding roller; 4. Rewinding drive assembly; 41. Driven wheel; 42. Interlocking wheel; 43. Power motor; 44. Driving wheel; 45. Transmission belt; 5. Propelling roller; 6. Propelling member; 61. Propelling frame; 62. Rack; 66. Gear; 63. Propelling motor; 64. Travel frame; 65. Buffer cylinder; 7. Sensor; 8. Cutter assembly; 81. Cutter; 82. Driving cylinder. DETAILED DESCRIPTION
[0032] The present invention will be described in further detail below with reference to the accompanying drawings.
[0033] refer to Figures 1 to 8 A conversion automatic material receiving mechanism includes a frame 1, a switching component 2 arranged on the frame 1, at least two material receiving rollers 3 installed on the switching component 2, and a winding drive component 4 connected to each material receiving roller 3. There are preferably two material receiving rollers 3, and the winding drive component 4 is in two groups. The switching component 2 has a winding position and drives each material receiving roller 3 to pass through the winding position in sequence. The frame 1 is provided with a propulsion roller 5 at one end of the switching component 2 along the coil transmission direction, and the propulsion roller 5 is connected to a propulsion member 6 that drives the propulsion roller 5 to move along the coil transmission direction. The propulsion roller 5 has a first stroke and a second stroke, and a sensor 7 corresponding to the second stroke is provided. The sensor 7 is connected to a controller, and the controller is connected to the propulsion member 6 and each winding drive component 4. The sensor 7 is a displacement sensor and the controller is a PLC controller.
[0034] The propulsion member 6 drives the propulsion roller 5 to reciprocate toward the winding position and can abut against it, and the coil is transmitted between the propulsion roller 5 and the winding roller 3 at the winding position. When the propulsion roller 5 is in the second stroke, the propulsion roller 5 and the winding roller 3 at the winding position abut against each other.
[0035] The propulsion components 6 are symmetrically arranged in two groups, comprising a first stroke assembly and a second stroke assembly. The motion path of the first stroke assembly intersects with the winding position. The first stroke assembly comprises a propulsion frame 61 that is slidably mounted on the frame 1 and on which the propulsion roller 5 is mounted, a rack 62 integrally mounted on the propulsion frame 61, a gear 66 rotatably mounted on the frame 1 and meshing with the rack 62, and a propulsion motor 63 that drives the gear 66. The propulsion motor 63 is provided as a single unit and fixedly mounted on the frame 1. The output shaft of the propulsion motor 63 is fixedly connected to a rotating shaft, which is rotatably mounted on the frame 1 and fixedly connected to the two gears 66.
[0036] The second stroke assembly's motion path intersects the winding position. It includes a stroke frame 64 slidably mounted on the propulsion frame 61 and a buffer cylinder 65 connected to the stroke frame 64 to drive the stroke frame 64 toward the winding position. The propulsion roller 5 is rotatably mounted on both stroke frames 64. Sensor 7 corresponds to the motion path of the stroke frames 64 and is located on the side of the stroke frames 64 opposite the winding position. The buffer cylinder 65 is hinged to the propulsion frame 61, the telescopic rod is hinged to the stroke frame 64, and the sensor 7 is fixed to the buffer cylinder 65. The buffer cylinder 65 is a MAL cylinder equipped with a precision valve to control pressure, and its principle is similar to that of a spring buffer.
[0037] A cutter assembly 8 is mounted on the travel frame 64 and moves with the travel frame 64. The cutter assembly 8 is connected to a controller. The cutter assembly 8 includes a cutter 81 hinged to the travel frame 64 along the direction of travel of the travel frame 64, and a drive cylinder 82 that drives the cutter 81. The drive cylinder 82 has a cylinder body hinged to the travel frame 64 and a telescopic rod hinged to the cutter 81.
[0038] The switching assembly 2 includes two turntables 21 rotatably mounted on the frame 1, a connecting roller 22 fixedly connecting the two turntables 21, and a switching motor 23 that drives the turntables 21. The receiving roller 3 is mounted on the turntables 21. The switching motor 23 is fixedly mounted on the frame 1, and its output shaft is fixedly connected to one of the turntables 21. The receiving roller 3 is detachably mounted on the turntable 21 via a flange sleeve.
[0039] The winding drive assembly 4 includes a driven pulley 41 rotatably mounted on the turntable 21 and corresponding to one end of the take-up roller 3, an interlocking pulley 42 rotatably mounted at the center of the turntable 21, a power motor 43, a driving pulley 44 fixedly mounted on the output shaft of the power motor 43, and a transmission belt 45 connecting the driven pulley 41 with the interlocking pulley 42, and the interlocking pulley 42 with the driving pulley 44. Each interlocking pulley 42 has two pulleys to achieve the connection and transmission between the driven pulley 41 and the interlocking pulley 42, and between the interlocking pulley 42 and the driving pulley 44. The transmission belt 45 is a synchronous belt, and the power motor 43 is fixed to the frame 1. A linkage structure is provided between the driven pulley 41 and the take-up roller 3. The linkage structure includes a linkage groove provided in the driven pulley 41 and a linkage block integrally disposed at one end of the take-up roller 3 and inserted into the linkage groove to form the steering linkage between the take-up roller 3 and the driven pulley 41.
[0040] The controller is electrically connected to the two power motors 43, the propulsion motor 63, the sensor 7, and the drive cylinder 82, and all of the above are powered by an external power supply; the switching motor 23 is controlled externally and is not within the scope of protection of this application.
[0041] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.
Claims
1. A switching automatic material receiving mechanism, comprising a frame (1), a switching assembly (2) arranged on the frame (1), at least two material receiving rollers (3) mounted on the switching assembly (2), and a winding drive assembly (4) connected to each material receiving roller (3), wherein the switching assembly (2) has a winding position and drives each material receiving roller (3) to pass through the winding position in sequence, and is characterized in that: The frame (1) is provided with a propulsion roller (5) at one end of the switching assembly (2) along the coil transmission direction, and the propulsion roller (5) is connected to a propulsion member (6) for driving the propulsion roller (5) to move along the coil transmission direction. The propulsion roller (5) has a first stroke and a second stroke, and a sensor (7) is provided corresponding to the second stroke. The sensor (7) is connected to a controller, and the controller is connected to the propulsion member (6) and each winding drive assembly (4).
2. The automatic material receiving mechanism according to claim 1, characterized in that: The propulsion member (6) drives the propulsion roller (5) to reciprocate toward the winding position and can abut against the propulsion roller (5), and the coil is transmitted between the propulsion roller (5) and the winding roller (3) located at the winding position.
3. The automatic material receiving mechanism according to claim 2, characterized in that: When the pushing roller (5) is in the second stroke, the pushing roller (5) and the receiving roller (3) located at the winding position are in tight contact with each other.
4. The automatic material receiving mechanism according to claim 1, characterized in that: The propulsion member (6) includes a first stroke component and a second stroke component, the movement path of the first stroke component intersects with the winding position, and the first stroke component includes a propulsion frame (61) slidably arranged on the frame (1) and for the propulsion roller (5) to be installed, a rack (62) moving with the propulsion frame (61), a gear (66) rotatably arranged on the frame (1) and meshing with the rack (62), and a propulsion motor (63) driving the gear (66) to rotate.
5. The automatic material receiving mechanism according to claim 4, characterized in that: The movement path of the second stroke component intersects with the winding position. The second stroke component includes a stroke frame (64) slidably arranged on the propulsion frame (61) and a buffer cylinder (65) connected to the stroke frame (64) for driving the stroke frame (64) to move toward the winding position. The propulsion roller (5) is installed on the stroke frame (64). The sensor (7) corresponds to the movement path of the stroke frame (64) and is located on the side of the stroke frame (64) opposite to the winding position.
6. The automatic material receiving mechanism according to claim 5, characterized in that: The travel frame (64) is provided with a cutter assembly (8) that moves along with the travel frame (64), and the cutter assembly (8) is connected to a controller.
7. The automatic material receiving mechanism according to claim 6, characterized in that: The cutter assembly (8) comprises a cutter (81) arranged on the travel frame (64) and swinging back and forth along the movement direction of the travel frame (64), and a driving cylinder (82) driving the cutter (81) to move.
8. The automatic material receiving mechanism according to claim 1, characterized in that: The switching assembly (2) comprises two turntables (21) rotatably arranged on the frame (1), a connecting roller (22) connecting the two turntables (21), and a switching motor (23) driving the turntables (21) to move, and the receiving roller (3) is installed on the turntable (21).
9. The automatic material receiving mechanism according to claim 8, characterized in that: The winding drive assembly (4) comprises a driven wheel (41) rotatably arranged on the turntable (21) and connected to the receiving roller (3), a linkage wheel (42) rotatably arranged at the center of the turntable (21), a power motor (43), a driving wheel (44) mounted on the output shaft of the power motor (43), and a transmission belt (45) connecting the driven wheel (41) and the linkage wheel (42), and the linkage wheel (42) and the driving wheel (44).