Lead screw transmission mechanism of warp machine

By designing an automated screw transmission mechanism, the problem of difficulty in replacing the warp yarn machine's disc head is solved, and the automatic and smooth lifting of the disc head is achieved, which improves operating efficiency and safety.

CN223268850UActive Publication Date: 2025-08-26DONGGUAN GAOEN MASCH CO LTD
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Patent Information

Application Number
CN202422664279.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-08-26
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

The existing warp yarn machines are time-consuming and laborious when replacing the plate head and pose safety risks, especially when the plate head is full, it is difficult to carry and lift, resulting in difficulty in disassembly and installation, and the risk of accidental falls.

Method used

A screw transmission mechanism including a frame body, lifting device, disk head, and clamping device is designed. The drive, screw assembly and transportation assembly are used to achieve automatic and stable lifting of the disk head, combined with a servo motor and reducer to increase the driving force, and automated operation is achieved through the clamping device.

Benefits of technology

It realizes automatic and stable lifting of the pan head, saves time and effort, improves work safety, and reduces labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of warp machines, in particular to a lead screw transmission mechanism of a warp machine, which comprises a frame body, a lifting device arranged on the frame body, a pan head placed on the lifting device and a clamping device matched with the lifting device for use. The lifting device comprises a lead screw assembly, a driver in driving connection with the lead screw assembly and a conveying assembly arranged on the lead screw assembly, and the driver drives the conveying assembly to move up and down relative to the frame body through the lead screw assembly so that the pan head can be clamped on the clamping device. The automatic lifting device is compact in structure and reasonable in design, the pan head is automatically and stably lifted, time and labor are saved during operation, labor cost is saved, and working safety is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of warping machines, in particular to a screw transmission mechanism of a warping machine. Background Art

[0002] Warping machines are widely used in the textile industry to produce a variety of knitted fabrics, such as underwear, socks, and sportswear. Their efficient and stable performance and diverse product adaptability have made them a key player in the textile industry. Before weaving, the spun yarn or thread is tightly stretched and combed back and forth to form the warp or end threads. Before weaving the fabric, workers are usually required to manually lift and change the warp head. This manual lifting and changing of the warp head is time-consuming and laborious, especially when the warp head is fully loaded with warp yarn. The heavy weight of the warp head makes it even more difficult to lift and lower, making disassembly and installation difficult. It also poses certain safety risks, such as accidental falls and resulting in casualties. Utility Model Content

[0003] The purpose of the utility model is to address the deficiencies of the existing technology and provide a screw transmission mechanism for a warping machine with a compact structure and reasonable design, which can realize automatic and smooth lifting of the warp head, save time and effort in operation, save labor costs, and improve work safety.

[0004] To achieve the above-mentioned purpose, the utility model provides a screw transmission mechanism of a warp machine, including a frame, a lifting device arranged on the frame, a disk head placed on the lifting device, and a clamping device used in conjunction with the lifting device. The lifting device includes a screw assembly, a drive connected to the screw assembly, and a conveying assembly arranged on the screw assembly. The drive drives the conveying assembly to move up and down relative to the frame through the screw assembly so that the disk head is clamped on the clamping device.

[0005] Preferably, the screw assembly includes a first screw member, a second screw member spaced apart and arranged parallel to the first screw member, a first screw nut threadedly sleeved on the outside of the first screw member, a second screw nut threadedly sleeved on the outside of the second screw member, a first synchronous wheel connected to the first screw member, a second synchronous wheel and a third synchronous wheel connected to the second screw member, and a first synchronous belt that is driven and connected between the first synchronous wheel and the second synchronous wheel, the first screw nut and the second screw nut are both connected to the conveying assembly, the output end of the driver is driven and connected to the fourth synchronous wheel, and a second synchronous belt is connected between the third synchronous wheel and the fourth synchronous wheel.

[0006] Preferably, the driver includes a reducer and a servo motor drivingly connected to the reducer, and the output end of the reducer is drivingly connected to the fourth synchronous wheel.

[0007] Preferably, the transport assembly includes a transport seat, a first limit rod and a second limit rod arranged on the transport seat, and a limit block arranged between the first limit rod and the second limit rod. The two sides of the transport seat are respectively connected to the first screw nut and the second screw nut. The transport seat and the first limit rod and the second limit rod enclose a limit space for limiting the rotation of the disk head, so that the limit block blocks the outer wall of the disk head.

[0008] Preferably, the clamping device includes a first clamping head, a second clamping head spaced apart from the first clamping head, a driving motor connected to the first clamping head, a pushing cylinder arranged on the frame, and a pushing plate connected to the pushing cylinder, the pushing plate is connected to the second clamping head, the output end of the driving motor is driven and connected to a driving wheel, the first clamping head is provided with a driven wheel, and a transmission belt is connected between the driving wheel and the driven wheel.

[0009] Preferably, a tensioning wheel is provided at the bottom of the frame, and the tensioning wheel rolls against the first synchronous belt and the second synchronous belt.

[0010] The beneficial effects of the utility model are as follows: the structure is compact and the design is reasonable, the automatic and stable lifting of the pan head is realized, the operation is time-saving and labor-saving, the labor cost is saved, and the work safety is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a structural diagram of the present utility model.

[0012] Figure 2 This is a schematic structural diagram of the lifting device of the present utility model.

[0013] Figure 3 This is a structural diagram of the lifting device of the utility model from another angle.

[0014] Figure 4 This is a schematic structural diagram of the clamping device of the present utility model.

[0015] Reference numerals include:

[0016] 1——Frame

[0017] 2 - lifting device 21 - screw assembly 211 - first screw member

[0018] 212 - second screw rod 213 - first screw rod nut 214 - second screw rod nut 215 - first synchronous wheel 216 - second synchronous wheel 217 - third synchronous wheel

[0019] 218——first synchronous belt 219——fourth synchronous wheel 2110——second synchronous belt

[0020] 22——Driver 221——Reducer 222——Servo Motor

[0021] 23 - transport assembly 231 - transport seat 232 - first limit rod

[0022] 233 - Second limiting rod 234 - Limiting block 235 - Limiting space

[0023] 3. Pantou

[0024] 4 - Clamping device 41 - First clamping head 42 - Second clamping head

[0025] 43——driving motor 44——push cylinder 45——push plate

[0026] 46——driving wheel 47——driven wheel 48——transmission belt

[0027] 5--Tensioning pulley. DETAILED DESCRIPTION

[0028] The present invention is described in detail below with reference to the accompanying drawings.

[0029] like Figures 1 to 4 As shown, the screw transmission mechanism of a warp machine of the present invention includes a frame 1, a lifting device 2 arranged on the frame 1, a disk head 3 placed on the lifting device 2, and a clamping device 4 used in conjunction with the lifting device 2, the lifting device 2 includes a screw assembly 21, a driver 22 driven and connected to the screw assembly 21, and a conveying assembly 23 arranged on the screw assembly 21, the driver 22 drives the conveying assembly 23 to move up and down relative to the frame 1 through the screw assembly 21, so that the disk head 3 is clamped on the clamping device 4.

[0030] During operation, the external loading mechanism first drives the disc head 3 to roll and roll along the slope set on the frame 1 to the conveying assembly 23. Then, the driver 22 drives the conveying assembly 23 upward through the screw assembly 21. When the disc head 3 rises to the position of the clamping device 4 via the conveying assembly 23, the disc head 3 is accurately installed on the clamping device 4 and the operation is started. The frame 1 is provided with a control panel, which is electrically connected to the PLC control system. The PLC control system intelligently controls the working process of the driver 22 and the clamping device 4, with a high degree of automated control, time-saving and labor-saving work, and high work accuracy. The utility model has a compact structure and a reasonable design, and can realize the automatic and smooth lifting of the disc head 3, saving time and labor in operation, saving labor costs, and improving work safety.

[0031] The screw assembly 21 of this embodiment includes a first screw member 211, a second screw member 212 spaced apart and arranged parallel to the first screw member 211, a first screw nut 213 threadedly sleeved on the outside of the first screw member 211, a second screw nut 214 threadedly sleeved on the outside of the second screw member 212, a first synchronous wheel 215 connected to the first screw member 211, a second synchronous wheel 216 and a third synchronous wheel 217 connected to the second screw member 212, and a first synchronous belt 218 driven between the first synchronous wheel 215 and the second synchronous wheel 216, the first screw nut 213 and the second screw nut 214 are both connected to the conveying assembly 23, the output end of the driver 22 is drivenly connected to the fourth synchronous wheel 219, and the second synchronous belt 2110 is connected between the third synchronous wheel 217 and the fourth synchronous wheel 219. Specifically, in actual use, the first screw rod 211 and the second screw rod 212 are respectively arranged on both sides of the frame 1. Since the first screw rod nut 213 is threadedly sleeved on the outside of the first screw rod 211 and the second screw rod nut 214 is threadedly sleeved on the outside of the second screw rod 212, the driver 22 drives the fourth synchronous wheel 219 to rotate, and the rotating fourth synchronous wheel 219 drives the third synchronous wheel 217 to rotate through the second synchronous belt 2110. Further, the rotating third synchronous wheel 217 simultaneously drives the second screw rod 212 and the second synchronous wheel 216 to rotate. On the one hand, the rotating The second screw rod 212 drives the second screw nut 214 to move up and down. On the other hand, the rotating second synchronous wheel 216 further drives the first synchronous wheel 215 to rotate through the first synchronous belt 218, so that the rotating first synchronous wheel 215 drives the first screw rod 211 to rotate, and the rotating first screw rod 211 drives the first screw nut 213 to move up and down. The first screw nut 213 and the second screw nut 214 are both connected to the conveying component 23, so that the screw component 21 drives the conveying component 23 to move up and down relative to the frame 1, with high transmission efficiency and smooth and rapid movement.

[0032] The driver 22 of this embodiment includes a reducer 221 and a servo motor 222 drivingly connected to the reducer 221. The output end of the reducer 221 is drivingly connected to the fourth synchronous gear 219. Specifically, the servo motor 222 drives the fourth synchronous gear 219 to rotate via the reducer 221. The reducer 221 can reduce the speed output by the servo motor 222 by multiple stages, thereby increasing the output torque of the reducer 221 and providing sufficient driving force.

[0033] The transport assembly 23 of this embodiment includes a transport seat 231, a first limiting rod 232 and a second limiting rod 233 arranged on the transport seat 231, and a limiting block 234 arranged between the first limiting rod 232 and the second limiting rod 233. The two sides of the transport seat 231 are respectively connected to the first screw nut 213 and the second screw nut 214. The transport seat 231 and the first limiting rod 232 and the second limiting rod 233 enclose a limiting space 235 for limiting the rotation of the disk head 3, so that the limiting block 234 blocks and contacts the outer wall of the disk head 3. Specifically, the screw assembly 21 smoothly drives the transport seat 231 to move up and down through the first screw nut 213 and the second screw nut 214. The transport seat 231 and the first limiting rod 232 and the second limiting rod 233 enclose a limiting space 235 with a square structure, and the limiting block 234 blocks and contacts the outer wall of the disk head 3, thereby performing an enclosing limiting effect on the disk head 3, avoiding the position displacement of the disk head 3 during the up and down lifting process, and improving work safety.

[0034] The clamping device 4 of this embodiment includes a first clamping head 41, a second clamping head 42 spaced apart from the first clamping head 41, a driving motor 43 drivingly connected to the first clamping head 41, a pushing cylinder 44 arranged on the frame 1, and a pushing plate 45 drivingly connected to the pushing cylinder 44, the pushing plate 45 is connected to the second clamping head 42, the output end of the driving motor 43 is drivingly connected to a driving wheel 46, the first clamping head 41 is provided with a driven wheel 47, and a transmission belt 48 is connected between the driving wheel 46 and the driven wheel 47. Specifically, the pushing cylinder 44 is installed on one side of the frame 1, and the pushing cylinder 44 drives the pushing plate 45 to move horizontally, thereby driving the second chucking head 42 connected to the pushing plate 45 to move left and right and connect to one end of the disk head 3, so that the other end of the disk head 3 is connected to the first chucking head 41, and the driving motor 43 drives the active wheel 46 to rotate. The rotating active wheel 46 drives the driven wheel 47 to rotate through the transmission belt 48, and then drives the first chucking head 41 connected to the driven wheel 47 to rotate. The first chucking head 41 and the second chucking head 42 are used to clamp the two ends of the disk head 3 left and right, and then the disk head 3 is rotated smoothly, and the operation is stable and reliable.

[0035] The bottom of the frame 1 of this embodiment is provided with a tensioning wheel 5, which rolls against the first synchronous belt 218 and the second synchronous belt 2110. Specifically, as a preference, three tensioning wheels 5 are provided, and the three tensioning wheels 5 roll against the first synchronous belt 218 and the second synchronous belt 2110, respectively, so that the first synchronous belt 218 and the second synchronous belt 2110 are always kept in a tensioned state, thereby preventing the first synchronous belt 218 and the second synchronous belt 2110 from becoming loose and causing malfunction.

[0036] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there may be changes in the specific implementation methods and application scope. The content of this specification should not be understood as limiting the present invention.

Claims

1. A screw transmission mechanism for a warping machine, characterized in that: It includes a frame, a lifting device arranged on the frame, a pan head placed on the lifting device, and a clamping device used in conjunction with the lifting device. The lifting device includes a screw rod assembly, a driver connected to the screw rod assembly, and a conveying assembly arranged on the screw rod assembly. The driver drives the conveying assembly to move up and down relative to the frame through the screw rod assembly so that the pan head is clamped on the clamping device.

2. The screw transmission mechanism of a warping machine according to claim 1, characterized in that: The screw assembly includes a first screw member, a second screw member spaced apart and arranged parallel to the first screw member, a first screw nut threadedly sleeved on the outside of the first screw member, a second screw nut threadedly sleeved on the outside of the second screw member, a first synchronous wheel connected to the first screw member, a second synchronous wheel and a third synchronous wheel connected to the second screw member, and a first synchronous belt driven between the first synchronous wheel and the second synchronous wheel, the first screw nut and the second screw nut are both connected to the conveying assembly, the output end of the driver is driven and connected to the fourth synchronous wheel, and the second synchronous belt is connected between the third synchronous wheel and the fourth synchronous wheel.

3. The screw transmission mechanism of a warping machine according to claim 2, characterized in that: The driver includes a reducer and a servo motor drivingly connected to the reducer, and an output end of the reducer is drivingly connected to the fourth synchronous wheel.

4. The screw transmission mechanism of a warping machine according to claim 2, characterized in that: The transport assembly includes a transport seat, a first limit rod and a second limit rod arranged on the transport seat, and a limit block arranged between the first limit rod and the second limit rod. The two sides of the transport seat are respectively connected to the first screw nut and the second screw nut. The transport seat and the first limit rod and the second limit rod enclose a limit space for limiting the rotation of the disk head so that the limit block blocks the outer wall of the disk head.

5. The screw transmission mechanism of a warping machine according to claim 1, characterized in that: The clamping device includes a first clamping head, a second clamping head spaced apart from the first clamping head, a driving motor connected to the first clamping head, a pushing cylinder arranged on the frame, and a pushing plate connected to the pushing cylinder, the pushing plate is connected to the second clamping head, the output end of the driving motor is connected to the driving wheel, the first clamping head is provided with a driven wheel, and a transmission belt is connected between the driving wheel and the driven wheel.

6. The screw transmission mechanism of a warping machine according to claim 2, characterized in that: A tension wheel is provided at the bottom of the frame, and the tension wheel rolls against the first synchronous belt and the second synchronous belt.