Detachable mortar tank foundation structure with weighing function
By designing a detachable mortar tank foundation with weighing function, the problems of cumbersome construction, long cycle and inability to turnover of traditional mortar tank foundations are solved, and rapid installation and dismantling are achieved, the material turnover rate and weighing accuracy are improved, and the construction site is adapted to the complex environment.
Patent Information
- Application Number
- CN202422361124.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-26
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-26
AI Technical Summary
The construction of the traditional mortar tank foundation is cumbersome, the cycle is long, the turnover is not possible, the material is wasted and the functions are single, and it is difficult to remove after use and the cost is high.
The removable mortar tank infrastructure with weighing is adopted, including a horizontally arranged concave steel frame with upper and lower seals, weighing components and foot board. The mortar margin is monitored in real time through removable and fixed connections, combined with a weighing sensor and a data transmission line.
It realizes rapid installation and dismantling, reduces construction cycle, improves material turnover and utilization, has real-time weighing function, adapts to complex construction sites and improves weighing accuracy and service life.
Smart Images

Figure CN223269263U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of construction, in particular to a detachable mortar tank foundation structure with a weighing device. Background Art
[0002] Traditional mortar tank foundations are cast-in-place reinforced concrete structures, requiring numerous construction steps and a lengthy construction cycle. The construction process includes rebar processing, rebar installation, formwork processing, formwork installation, concrete pouring, formwork removal, and concrete curing. Concrete pouring requires a minimum of seven days of curing, and after 28 days, the concrete must reach its designed strength before it can be used to bear weight. The required personnel include rebar workers, carpenters, electricians, and handymen. Materials include rebar, formwork, timber, concrete, steel pipes, fasteners, steel wire, plastic film, and spacers. Tools include cutters, straighteners, benders, electric saws, wrenches, vibrators, and trowels. Dismantling the mortar tank foundation after use is difficult and expensive.
[0003] In summary, the traditional mortar tank foundation has many shortcomings such as complicated construction organization, long construction period, non-turnover, serious material waste, and single function. Utility Model Content
[0004] In order to solve the technical problems existing in the known technology, the utility model provides a detachable mortar tank base structure with a scale, which is quick to install and can be used cyclically. It also has a weighing function and can monitor the mortar remaining amount in the mortar tank.
[0005] The technical solution adopted by the utility model to solve the technical problems existing in the known technology is: a detachable mortar tank foundation structure with a scale, including a horizontally arranged concave steel frame with upper and lower sealing plates, four weighing components and four base plates, the four base plates are located below the four corners of the lower sealing plate of the concave steel frame, a weighing component is arranged between the base plate and the lower sealing plate of the concave steel frame, the base plate is fixed on the foundation cushion layer, and the concave steel frame, the weighing component, the base plate and the foundation cushion layer are all detachably fixed.
[0006] The base plate comprises a square fixing steel plate, four corners of which are provided with through bolt holes, and a fixing bolt is provided at the center of the upper surface of the fixing steel plate.
[0007] The weighing assembly comprises a weighing sensor, an upper flange, a lower flange and a data transmission line connected to the weighing sensor, and the weighing sensor is located between the upper flange and the lower flange.
[0008] The outer side of the weighing sensor is covered with a dustproof sleeve, which is fixed with a hose clamp. There is a gap of at least 2 cm between the dustproof sleeve and the upper flange.
[0009] The concave steel frame includes a steel frame forming a surrounding frame, and a main beam and a secondary beam located in the middle of the steel frame. The upper and lower surfaces of the concave steel frame are respectively welded with an upper sealing steel plate and a lower sealing steel plate, and a limiting channel steel connected to the upper flange is welded on the lower sealing steel plate.
[0010] The advantages and positive effects of the utility model are:
[0011] 1. The entire mortar tank foundation can be installed quickly without the need for multiple types of work, and can be used immediately after installation without waiting for the concrete strength to increase.
[0012] 2. The detachable mortar tank base structure can be quickly dismantled after use, even without damage, and can be used in a turnover manner.
[0013] 3. A weighing component is added to the foundation, which can display the mortar remaining in the mortar tank in real time, making it convenient for on-site management.
[0014] 4. The additional protective cover on the weighing component ensures that the weighing module can adapt to the complex conditions of the construction site, improves the weighing accuracy, and at the same time increases the service life and turnover times. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the structure of the foundation plate of the utility model;
[0017] Figure 3 This is a schematic diagram of the structure of the weighing component of the utility model;
[0018] Figure 4 This is a schematic diagram of the structure of the dustproof sleeve of the utility model;
[0019] Figure 5 It is a schematic diagram of the concave steel frame foundation structure of the present utility model. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0021] In the description of the present invention, it should be noted that the terms "upper", "middle", "lower", "inside", "outside", "both sides", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0023] like Figure 1 As shown, the utility model has a detachable mortar tank foundation structure with a scale, comprising a horizontally arranged concave steel frame 4 with upper and lower cover plates, four weighing components 2 and four base plates 1. The four base plates 1 are located below the four corners of the lower cover plate of the concave steel frame. A weighing component 2 is arranged between the base plate 1 and the lower cover plate of the concave steel frame. The base plate 1 is fixed on the foundation cushion layer. The concave steel frame 4, the weighing component 2, the base plate 1 and the foundation cushion layer are all detachably fixed.
[0024] like Figure 2 As shown, the base plate 1 includes a square fixing steel plate 1-1, through bolt holes 1-2 are opened at the four corners of the fixing steel plate 1-1, and a fixing bolt 1-3 is set at the center of the upper surface of the fixing steel plate 1-1.
[0025] like Figure 3 As shown, the weighing assembly 2 includes a weighing sensor 2-1, an upper flange 2-2, a lower flange 2-3 and a data transmission line 2-4 connected to the weighing sensor 2-1. The weighing sensor 2-1 is located between the upper flange 2-2 and the lower flange 2-3.
[0026] like Figure 4 As shown, the outer side of the weighing sensor 2-1 is covered with a dustproof sleeve 3-1, and the dustproof sleeve is fixed with a hose clamp 3-2. There is a gap of at least 2 cm between the dustproof sleeve 3-1 and the upper flange 2-2.
[0027] like Figure 5 As shown, the concave steel frame 4 includes a steel frame 4-5 forming a four-sided frame, and a main beam 4-1 and a secondary beam 4-2 located in the middle of the steel frame 4-5. The upper and lower surfaces of the concave steel frame 4 are respectively welded with an upper sealing steel plate and a lower sealing steel plate, and a limiting channel steel 4-3 connected to the upper flange 2-2 is welded on the lower sealing steel plate.
[0028] Specifically, the base plate 1 comprises a fixed steel plate 1-1 with a fixing bolt hole 1-2 at each corner. These holes are secured to the underlayment using expansion bolts. Each fixed steel plate also has three fixing bolts 1-3 in the middle, facing upward and connected to the lower flange 2-3. The removable mortar tank foundation structure requires a total of four base plates 1, one at each corner.
[0029] The weighing sensor 2-1 has bolt heads on both the top and bottom, and is connected to the upper flange 2-2 and lower flange 2-3 via threads. The lower flange has bolt holes that correspond exactly to the fixing bolts 1-3 on the base plate 1. These fixing bolts secure the fixture. In this manner, a weighing assembly 2 is mounted on each base plate 1.
[0030] Put the dustproof sleeve on the outside of the weighing sensor 2-1 and fix it with a hose clamp. There should be a 2 cm gap between the dustproof sleeve and the upper flange 2-2 of the weighing sensor.
[0031] The concave steel frame 4 is formed by welding several main beams 4-1 and several secondary beams 4-2. The main beams 4-1 and the secondary beams 4-2 are arranged vertically and crosswise. The upper and lower sealing steel plates are welded on the steel frame to form a closed structure. The lower welded limit channel steel 4-3 is directly placed downward on the four weighing components.
[0032] The working principle of the present invention is as follows: according to the size of the mortar tank, the base plate 1 is fixed on the cushion layer, and then the weighing assembly 2 is placed on the base plate 1, and a dustproof device is installed on the weighing sensor 2-1 of the weighing assembly, and the elevation of the weighing assembly 2 is adjusted through the upper flange 2-2 to make the elevation on the weighing assembly 2 consistent, and then the concave steel frame 4 is installed, and then the data transmission line 2-4 of the weighing assembly 2 is connected to the corresponding display device. Later, the mortar tank is directly placed on the upper part of the concave steel frame 4 to display the mortar remaining amount in the mortar tank.
[0033] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A detachable mortar tank base structure with a scale, characterized in that: The invention comprises a horizontally arranged concave steel frame (4) with upper and lower sealing plates, four weighing components (2) and four base plates (1), wherein the four base plates (1) are located below the four corners of the lower sealing plate of the concave steel frame, the weighing components (2) are arranged between the base plates (1) and the lower sealing plate of the concave steel frame, the base plates (1) are fixed on the foundation cushion layer, and the concave steel frame (4), the weighing components (2), the base plates (1) and the foundation cushion layer are all detachably fixed.
2. The detachable mortar tank base structure with weighing according to claim 1, characterized in that: The base plate (1) comprises a square fixing steel plate (1-1), through bolt holes (1-2) are opened at the four corners of the fixing steel plate (1-1), and a fixing bolt (1-3) is arranged at the center of the upper surface of the fixing steel plate (1-1).
3. The detachable mortar tank base structure with weighing according to claim 1 or 2, characterized in that: The weighing assembly (2) comprises a weighing sensor (2-1), an upper flange (2-2), a lower flange (2-3), and a data transmission line (2-4) connected to the weighing sensor (2-1); the weighing sensor (2-1) is located between the upper flange (2-2) and the lower flange (2-3).
4. The detachable mortar tank base structure with weighing according to claim 3, characterized in that: The outer side of the weighing sensor (2-1) is covered with a dustproof sleeve (3-1), which is fixed by a throat clamp (3-2), and a gap of at least 2 cm is provided between the dustproof sleeve (3-1) and the upper flange (2-2).
5. The detachable mortar tank base structure with weighing according to claim 4, characterized in that: The concave steel frame (4) comprises a steel frame (4-5) forming a peripheral frame, and a main beam (4-1) and a secondary beam (4-2) located in the middle of the steel frame (4-5). An upper sealing steel plate and a lower sealing steel plate are welded to the upper and lower surfaces of the concave steel frame (4), respectively. A limiting channel steel (4-3) connected to the upper flange (2-2) is welded to the lower sealing steel plate.