Polymeric polystyrene board composite thermal insulation wall
By introducing keels to the composite insulation wall of polymer polystyrene boards to connect the implant ribs, fasteners fix the adjacent insulation boards, and wire mesh connect the coating layer, the problem of low connection strength is solved, and a high-strength insulation layer structure is achieved, avoiding cracking and falling off.
Patent Information
- Application Number
- CN202422623309.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
The existing polymer polystyrene composite insulation board has low connection strength with the base wall, which is prone to cracking and falling off. The load-bearing of the insulation layer increases during construction, resulting in accidental cracking or falling off.
The keel is connected to the base wall with a vertically arranged keel. The adjacent insulation board is fixed by fasteners. The wire mesh connects the insulation layer and the coating layer, and adds crack protection. The keel and the planting tendon improve stability, prevent the insulation board from moving and dispersing loads.
The connection strength between the insulation layer and the base wall is enhanced, the possibility of the insulation board falling off and cracking is reduced, and the stability and insulation effect of the overall structure are improved.
Smart Images

Figure CN223269417U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of thermal insulation walls, in particular to a polymerized polystyrene board composite thermal insulation wall. Background Art
[0002] Polystyrene composite insulation boards are made of polystyrene foam sheets as the insulation matrix, composited with inorganic material slurry. Polystyrene sheets with Class A combustion performance are bonded with graphite extruded sheets with Class B combustion performance, bonded with a special adhesive, and then pressurized to form a composite insulation board. Currently, polystyrene composite insulation boards are often fixed to the base wall using bonding mortar and anchor bolts, resulting in poor connectivity. Furthermore, the entire wall's insulation layer is composed of multiple panels spliced together, with a lack of fasteners between adjacent panels, resulting in low overall connection strength. Furthermore, during construction, wall paint is applied directly to the exterior of the insulation layer, increasing the insulation layer's load-bearing capacity and potentially causing cracking and shedding. Utility Model Content
[0003] In order to solve the technical problems in the above background technology of low connection strength of insulation boards and easy cracking and falling off under heavy load, the utility model provides a composite insulation wall of polymerized polystyrene boards.
[0004] The technical solution of this utility model is as follows:
[0005] A composite insulation wall made of a polymer polystyrene board comprises a vertically arranged base wall, wherein both outer sides of the base wall are provided with an insulation layer and a paint layer in sequence from the inside to the outside; a plurality of horizontally arranged keels are arranged vertically on the base wall, wherein the insulation layer comprises a plurality of insulation boards arranged between two adjacent keels, and the adjacent insulation boards are connected by fasteners; a steel mesh is provided between the insulation layer and the paint layer, and the steel mesh is connected to the keels by fixings. The provision of the keels increases the connection between the insulation boards and the base wall, and the keels can provide support for the insulation boards. The fasteners are used to connect the adjacent insulation boards, thereby increasing the integrity and preventing the insulation boards from falling off. A steel mesh is provided between the insulation layer and the paint layer, and the steel mesh provides an overall framework for the paint layer. The steel mesh is fixedly connected to the keels, thereby dispersing the load brought by the paint layer to the insulation boards and enhancing the strength and durability of the insulation layer.
[0006] Specifically, the interior of the base wall is further provided with planted steel bars, and the keel is fixedly connected to the planted steel bars, thereby increasing the stability between the keel and the base wall and improving the bearing capacity of the keel.
[0007] Furthermore, the upper and lower sides of the keel are provided with rectangular slots that can be engaged with the insulation board. After the insulation board and the keel are engaged, the movement of the insulation board in a direction perpendicular to the base wall can be restricted, thereby improving the stability of the insulation layer.
[0008] As for the arrangement structure of the insulation panels, several of the insulation panels are arranged in an upper and lower staggered manner, which can not only improve the overall stability and stress strength, but also avoid the formation of continuous splicing gaps that cause excessive heat loss.
[0009] Preferably, an anti-cracking layer is provided between the wire mesh and the coating layer, which can protect the thermal insulation layer, prevent cracking, waterproof and impact-resistant, and the anti-cracking layer directly covers one side of the wire mesh, so that the wire mesh can offset part of the load brought by the anti-cracking layer to the thermal insulation layer.
[0010] As a preferred embodiment, an insulation strip is provided between the insulation board and the fastener, corresponding to the keel. The vertical width of the insulation strip is not less than the vertical width of the keel, and the horizontal length is not less than the horizontal length of the keel. The addition of the insulation strip can insulate the joint gap between the upper and lower adjacent insulation boards, preventing the formation of thermal bridges at the keel, which would reduce the thermal insulation effect of the insulation layer.
[0011] The fasteners specifically comprise a fixed plate positioned parallel to the insulation panels. The fixed plate has at least three connectors on its side facing the insulation panels, each of which is fixedly connected to three adjacent insulation panels. The fasteners simultaneously connect to the three adjacent insulation panels through the three connectors, and the fixed plate connects them together, enhancing the integrity and stability of the insulation panels and improving the connection strength of the insulation layer.
[0012] Furthermore, the insulation board is provided with a plurality of circular fixing grooves that cooperate with the fasteners, and the connecting piece is configured to be fixed in the fixing grooves. By pre-arranging the fixing grooves on the insulation board, there is no need to drill holes on site, which facilitates the positioning and installation of the fasteners.
[0013] Through the above design, the beneficial effects of the polymer polystyrene board composite insulation wall of the utility model are: through the connection between the keel and the embedded steel bar, the connection between the insulation layer and the base wall is strengthened, and at the same time the keel can support the insulation board, offset the self-load of the insulation board, and reduce the possibility of the insulation board falling off and moving; through the connection between the wire mesh and the keel, it can offset part of the load generated by the coating layer and the anti-cracking layer on the insulation layer; and the adjacent insulation boards are connected and fixed by fasteners, which enhances the integrity of the insulation layer, and the fasteners are easy to install and can be directly positioned and fastened to the insulation board through the fixing groove. The overall structure of the utility model is symmetrical, the stress on both sides of the base wall is evenly distributed, the insulation effect is good, the insulation layer connection strength is high, and it is not easy to cause accidents such as cracking and falling off. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] In the attached figure:
[0015] Figure 1 This is a cross-sectional view of a composite thermal insulation wall structure made of a polymerized polystyrene board;
[0016] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0017] Figure 3 This is a schematic diagram of the connection of the insulation board in the embodiment;
[0018] Figure 4 A schematic diagram of a fastener in an embodiment;
[0019] The components represented by the reference numerals in the figure are:
[0020] 1. Base wall; 11. Anchor bolts; 2. Insulation layer; 21. Insulation board; 211. Fixing slot; 22. Fastener; 221. Fixing board; 222. Insert rod; 23. Insulation strip; 3. Paint layer; 4. Keel; 5. Wire mesh; 6. Anti-cracking layer; 7. Fixing parts. DETAILED DESCRIPTION
[0021] Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings.
[0022] Example
[0023] This embodiment provides a polymer polystyrene board composite insulation wall, including a vertically arranged base wall 1, and both outer sides of the base wall 1 are provided with an insulation layer 2 and a paint layer 3 in sequence from the inside to the outside; a plurality of horizontally arranged keels 4 are arranged vertically on the base wall 1.
[0024] Specifically, the interior of the base wall 1 is further provided with an anchoring bar 11, and the keel 4 is fixedly connected to the anchoring bar 11. This increases the stability between the keel 4 and the base wall 1 and improves the bearing capacity of the keel 4.
[0025] In this embodiment, the thermal insulation layer 2 includes a plurality of thermal insulation boards 21 disposed between two adjacent keels 4 , and adjacent thermal insulation boards 21 are connected by fasteners 22 .
[0026] Regarding the specific structure of the fastener 22, it includes a fixing plate 221 arranged parallel to the insulation panels 21. The fixing plate 221 has at least three connectors on the side facing the insulation panels 21, each of which is fixedly connected to three adjacent insulation panels 21. The fastener 22 is simultaneously connected to three adjacent insulation panels 21 via the three connectors, and the fixing plate 221 connects them into a whole, enhancing the integrity and stability of the insulation panels 21 and improving the connection strength of the insulation layer 2.
[0027] Furthermore, the insulation board 21 is provided with a plurality of circular fixing grooves 211 that cooperate with the fasteners 22, and the connecting member is configured to be fixed in the fixing grooves 211. By pre-arranging the fixing grooves 211 on the insulation board 21, there is no need to drill holes on site, which facilitates the positioning and installation of the fasteners 22.
[0028] In a specific implementation, the connecting member includes an insert rod 222 arranged perpendicular to the fixing plate 221, and the insert rod 222 is configured to be inserted into the fixing groove 211. The outer circle of the insert rod 222 is provided with an elastic block, and the inner wall of the fixing groove 211 is provided with a recess that can be engaged with the block.
[0029] Furthermore, the interior of the insertion rod 222 is a hollow structure and is filled with heat-insulating material to reduce heat loss.
[0030] As a preferred embodiment, an insulation strip 23 is provided between the insulation board 21 and the fastener 22, corresponding to the keel 4. The insulation strip 23 is located between the insulation board 21 and the fixing plate 221, and the connecting member passes through the insulation strip 23 and is fixed to the fixing groove 211. The vertical width of the insulation strip 23 is not less than the vertical width of the keel 4, and its horizontal length is not less than the horizontal length of the keel 4. The addition of the insulation strip 23 can insulate the splicing gap between the upper and lower adjacent insulation boards 21, avoiding the formation of thermal bridges at the location of the keel 4, which would reduce the thermal insulation effect of the insulation layer 2.
[0031] As for the arrangement structure of the insulation panels 21, several of the insulation panels 21 are arranged in an upper and lower staggered manner, which can not only improve the overall stability and stress strength, but also avoid the formation of continuous splicing gaps that cause excessive heat loss.
[0032] Furthermore, the upper and lower sides of the keel 4 are provided with rectangular slots that can be engaged with the insulation board 21. After the insulation board 21 is engaged with the keel 4, the movement of the insulation board 21 in a direction perpendicular to the base wall 1 can be restricted, thereby improving the stability of the insulation layer 2.
[0033] In this embodiment, a steel mesh 5 is provided between the insulation layer 2 and the coating layer 3, and the steel mesh 5 is connected to the keel 4 via a fixing member 7. In a specific implementation, the fixing member 7 includes a fastening bolt that fixes the steel mesh 5 to the keel 4.
[0034] Preferably, an anti-cracking layer 6 is provided between the steel mesh 5 and the coating layer 3, which can protect the thermal insulation layer 2 and prevent cracking, waterproofing and impact resistance. Moreover, the anti-cracking layer 6 directly covers one side of the steel mesh 5, which can enable the steel mesh 5 to offset part of the load brought by the anti-cracking layer 6 to the thermal insulation layer 2.
[0035] During production, the base wall 1 of the present invention can be cast in a post-cast manner, that is, the anchor bars 11 and the keels 4 are first fixed according to the designed thickness of the base wall 1, and then the keels 4 are connected and fixed to the insulation layer 2 and kept in a vertical state, and then concrete is poured in the space between the two insulation layers 2. After the pouring is completed, the anchor bars 11, the keels 4 and the concrete are tightly connected, the overall strength is large, and the bearing capacity of the keels 4 is improved. After the base wall 1 is cast, the wire mesh 5, the anti-cracking layer 6 and the coating layer 3 can be constructed.
[0036] Through the above design, the beneficial effects of the polymer polystyrene board composite insulation wall of the present invention are: through the connection between the keel 4 and the embedded steel bar 11, the connection between the insulation layer 2 and the base wall 1 is strengthened, and at the same time the keel 4 can support the insulation board 21, offset part of the self-load of the insulation board 21, and reduce the possibility of the insulation board 21 falling off and moving; through the connection between the wire mesh 5 and the keel 4, part of the load generated by the coating layer 3 and the anti-cracking layer 6 on the insulation layer 2 can be offset; and adjacent insulation boards 21 are connected and fixed by fasteners 22, which enhances the integrity of the insulation layer 2, and the fasteners 22 are easy to install and can be directly positioned and fastened to the insulation board 21 through the fixing groove 211. The overall structure of the present invention is symmetrical, and the forces on both sides of the base wall 1 are evenly distributed, so the insulation effect is good, the connection strength of the insulation layer 2 is high, and it is not easy to cause accidents such as cracking and falling off.
Claims
1. A composite thermal insulation wall made of a polymer polystyrene board, comprising a vertically arranged base wall (1), characterized in that: Both outer sides of the base wall (1) are provided with a thermal insulation layer (2) and a coating layer (3) in sequence from the inside to the outside; A plurality of horizontally arranged keels (4) are arranged vertically on the base wall (1); the thermal insulation layer (2) comprises a plurality of thermal insulation boards (21) arranged between two adjacent keels (4), and adjacent thermal insulation boards (21) are connected by fasteners (22); A steel mesh (5) is provided between the thermal insulation layer (2) and the coating layer (3), and the steel mesh (5) is connected to the keel (4) via a fixing member (7).
2. A polymerized polystyrene board composite insulation wall according to claim 1, characterized in that: The base wall (1) is further provided with embedded steel bars (11), and the keel (4) is fixedly connected to the embedded steel bars (11).
3. The polymerized polystyrene board composite insulation wall according to claim 1, characterized in that: The upper and lower sides of the keel (4) are both provided with rectangular bayonet holes capable of engaging with the upper and lower sides of the insulation board (21).
4. The polymerized polystyrene board composite insulation wall according to claim 1, characterized in that: The plurality of heat-insulating plates (21) are arranged in an upper and lower staggered manner.
5. The polymerized polystyrene board composite thermal insulation wall according to claim 1, characterized in that: An anti-cracking layer (6) is further provided between the steel wire mesh (5) and the coating layer (3).
6. The polymerized polystyrene board composite thermal insulation wall according to claim 1, characterized in that: A heat preservation strip (23) is provided between the heat preservation board (21) and the fastener (22) and at a position corresponding to the keel (4); The vertical width of the insulation strip (23) is not less than the vertical width of the keel (4).
7. The polymerized polystyrene board composite thermal insulation wall according to claim 1, characterized in that: The fastener (22) comprises a fixing plate (221) arranged parallel to the insulation board (21), and at least three connecting members are provided on one side of the fixing plate (221) facing the insulation board (21), and the connecting members are respectively fixedly connected to three adjacent insulation boards.
8. The polymerized polystyrene board composite thermal insulation wall according to claim 7, characterized in that: The heat-insulating plate (21) is provided with a plurality of circular fixing grooves (211) that cooperate with the fasteners (22), and the connecting members are configured to be fixed in the fixing grooves (211).