Grouting device for building construction
By designing propeller blades driven by rotary motors and dragon blades driven by twisted motors, combined with scraper structure, the problems of low grouting operation efficiency and equipment blockage are solved, efficient grouting and equipment protection are achieved, and it is suitable for discontinuous gap filling in construction.
Patent Information
- Application Number
- CN202422689655.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-05
AI Technical Summary
The grouting operation efficiency in existing construction is low, the labor cost is high, and the traditional grouting machine is inconvenient to move and it is easy to cause the adhesion of concrete slurry, affecting the construction efficiency and equipment life.
A construction grouting device was designed, using propeller blades driven by rotary motors and dragon blades driven by twisted motors. Combined with the scraper structure, the concrete slurry rolls and mixes to prevent solidification, and large-scale infusion is carried out through the conduit and grouting head to scrape off cement adhered to the inner wall.
It improves the efficiency of grouting operations and the service life of the equipment, prevents clogging, is suitable for the infusion of discontinuous gaps, and enhances the flexibility of construction and the practicality of the equipment.
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Figure CN223269683U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of building construction, and particularly relates to a building construction grouting device. Background Art
[0002] Grouting involves injecting solidifying materials, such as cement, lime, or other chemicals, into the rock and soil within a defined area beneath the foundation to fill cracks and pores, prevent leakage, and improve the integrity, strength, and rigidity of the rock and soil. Grouting is commonly used to create an anti-seepage curtain in water-retaining structures such as gates, dams, and dikes, and is a primary foundation treatment measure for hydraulic structures.
[0003] Grouting involves injecting a fluid and gelling slurry into cracks in the ground or building through drilling (or pre-buried pipes) in a specific ratio, cementing and hardening it into a solid mass to achieve the engineering goals of anti-seepage, consolidation, and reinforcement. Grouting can be categorized by function, including curtain grouting, consolidation grouting, backfill grouting, contact grouting, joint grouting, reinforcement grouting, and crack grouting. Grouting materials can be categorized as cement grouting, clay grouting, asphalt grouting, and chemical grouting.
[0004] In order to enhance the overall structural stability of a building, the prior art usually requires the use of a grouting construction method to perform grouting operations on the gaps in the building. The current grouting methods for building gaps mainly use manual labor and grouting machines. When grouting is performed manually, only small-scale filling construction can be carried out, the construction efficiency is low, and the labor cost is high. Another method is to use a traditional high-pressure grouting machine. Since there are many gaps in the construction project and they are discontinuous, the efficiency of filling and grouting the building gaps using this method is not high, and the high-pressure grouting machine is inconvenient to move. In addition, due to the large number of discontinuous gaps in the concrete grouting process, the grouting operation time is often too long, and the concrete in the grouting machine needs to be continuously stirred. Due to the characteristics of the concrete slurry itself, it is easy to adhere to the inner wall of the grouting machine and is difficult to remove. Utility Model Content
[0005] The utility model aims to solve the problems in the prior art and provides a construction grouting device.
[0006] In order to achieve the above objectives, the technical solutions adopted in this application are:
[0007] A construction grouting device includes a base plate, a cylinder fixedly connected to the top surface of the base plate, a cylinder fixedly connected to the top surface of the cylinder, the cylinder consisting of a larger hollow cylinder and a smaller hollow cylinder, and a hollow cone with upper and lower top surfaces matching the contours of the bottom surfaces of the two hollow cylinders; the top and bottom surfaces of the cylinder are open; a first rotating motor fixedly connected to the bottom surface of the inner wall of the cylinder, an output end of the first rotating motor passing through the bottom surface of the cylinder fixedly connected to a first rotating shaft, and a propeller blade fixedly connected to the side surface of the first rotating shaft;
[0008] The bottom of the back of the cylinder is fixedly connected to a discharge pipe, and the side of the discharge pipe away from the connection between the discharge pipe and the cylinder is fixedly connected to an auger motor, and the auger motor passes through the back of the discharge pipe and is fixedly connected to a second rotating shaft, and the side of the second rotating shaft is fixedly connected to a dragon blade;
[0009] The bottom surface of one end of the discharge pipe close to the auger motor is fixedly connected with a conduit, and the end of the conduit away from the discharge pipe is fixedly connected with a mud pump, and the mud pump outlet is fixedly connected to a grouting head through a hose.
[0010] Preferably, the side surface of the cylinder is fixedly connected to the inner side wall of the inner ring of the first bearing; the outer side wall of the outer ring of the first bearing is fixedly connected to the driven gear, the top surface of the driven gear is fixedly connected and a connecting rod is arranged in a ring shape, and the top surface of the connecting rod is fixedly connected to the turntable; the bottom surface of the turntable is fixedly connected to two scrapers, the scrapers are symmetrically arranged on the left and right, and the outer side profiles of the scrapers match the inner side profile of the cylinder; the outer side surfaces of the scrapers are in close contact with the inner side wall of the cylinder;
[0011] The right side of the driven gear is meshed with a driving gear, and the central mounting hole of the driving gear is fixedly connected to the output end of the second rotating motor.
[0012] Preferably, the top surface of the base plate is fixedly connected to a first T-shaped frame and a second T-shaped frame in sequence from left to right, and the first T-shaped frame and the second T-shaped frame are symmetrically arranged on the left and right; the top surfaces arranged symmetrically on the left and right are in contact with the bottom surface of the first bearing, and the top surface of the second T-shaped frame is fixedly connected to a rolling bearing for rotationally connecting the output end of the second rotating motor.
[0013] Preferably, a feeding pipe that passes through the disc is fixedly connected to the top surface of the turntable.
[0014] Preferably, the top end of the first rotating shaft is rotatably connected to the inner wall of the inner ring of the second bearing; the left and right ends of the outer side surface of the outer ring of the second bearing are respectively fixedly connected to L-shaped brackets, and the other end of the L-shaped bracket is fixedly connected to the bottom surface of the turntable.
[0015] Preferably, the top surface of the cylinder and the bottom surface of the turntable are arranged to be in contact with each other.
[0016] Compared with the prior art, the advantages and positive effects of the present invention are:
[0017] The utility model provides a construction grouting device, which rolls the concrete slurry up and down to mix it and prevent it from solidifying through the arrangement of a first rotating motor, a first rotating shaft, and propeller blades; while the concrete slurry is mixed and rolled for a second time to prevent it from solidifying through the arrangement of a discharge pipe, an auger motor, a second rotating shaft, and a dragon blade, the concrete slurry is broken up again at the bottom end of the inner cylinder or the precipitated concrete is broken up again and restored to a liquid state through a strong rotating force, which is suitable for grouting operations over a longer period of time; in addition, the arrangement of the conduit, the hose, and the grouting head can effectively grout small, discontinuous cracks in a large area separately, thereby enhancing the practicality of the construction grouting device; again, the arrangement of the first bearing, the driven gear, the connecting rod, the turntable, the scraper, the driving gear, and the second rotating motor causes the inner wall of the inner cylinder and the scraper to undergo relative displacement, thereby scraping off the cement adhering to the inner wall of the side of the cylinder body, thereby avoiding cement remaining in the construction grouting device to cause blockage or corrosion of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0019] Figure 1 This is a cross-sectional view of the right side view of the structural diagram of the present invention (without the second rotating motor);
[0020] Figure 2 It is a schematic diagram of the structure of the utility model, a main view and a cross-sectional view;
[0021] In the above figures, 1, bottom plate; 2, cylinder; 3, cylinder body; 4, first rotating motor; 5, first rotating shaft; 6, guide tube; 7, propeller blade; 8, discharge pipe; 9, auger motor; 10, second rotating shaft; 11, Jiaolong blade; 12, guide tube; 13, mud pump; 14, hose; 15, grouting head; 16, first bearing; 17, driven gear; 18, connecting rod; 19, turntable; 20, scraper; 21, driving gear; 22, second rotating motor; 23, first T-shaped frame; 24, second T-shaped frame; 25, feeding pipe; 26, second bearing; 27, L-shaped bracket. DETAILED DESCRIPTION
[0022] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0023] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0024] Example 1, as Figure 1 、 Figure 2 As shown, a construction grouting device of the present application includes a base plate 1, a cylinder 2 is fixedly connected to the top surface of the base plate 1, and a cylinder body 3 is fixedly connected to the top surface of the cylinder 2. The cylinder body 3 is composed of a larger hollow cylinder and a smaller hollow cylinder, and a hollow cone with an upper top surface and a lower top surface matching the contours of the bottom surfaces of the two hollow cylinders; the top surface and the bottom surface of the cylinder body 3 are open; a first rotating motor 4 is fixedly connected to the bottom surface of the inner wall of the cylinder 2, and the output end of the first rotating motor 4 passes through the bottom surface of the cylinder body 3 and is fixedly connected to a first rotating shaft 5; a guide tube 6 is provided at the bottom side of the cylinder body 3; a propeller blade 7 is fixedly connected to the side of the first rotating shaft 5;
[0025] The bottom of the back side of the cylinder 3 is fixedly connected to a discharge pipe 8. Specifically, the outlet of the guide pipe 6 is connected to the discharge pipe 8. The first rotating motor 4 is fixedly connected to the first rotating shaft 5 through the guide pipe 6. The first rotating motor 4 is provided with a rolling bearing and a sealing rubber ring at the point where it passes through the guide pipe 6 to prevent leakage of concrete slurry. The outlet of the guide pipe 6 is arranged rearward; the side of the discharge pipe 8 away from the connection between the discharge pipe 8 and the cylinder 3 is fixedly connected to an auger motor 9. The auger motor 9 is fixedly connected to a second rotating shaft 10 behind the discharge pipe 8. The side of the second rotating shaft 10 is fixedly connected to a dragon blade 11;
[0026] The bottom surface of one end of the discharge pipe 8 close to the auger motor 9 is fixedly connected with a conduit 12, and the end of the conduit 12 away from itself connected to the discharge pipe 8 is fixedly connected to a mud pump 13, and the outlet of the mud pump 13 is fixedly connected to a universal grouting head 15 through a hose 14; when in use, the first rotary motor 4 is started to rotate the propeller blade 7 in the cylinder 3, and the concrete slurry is turned up and down to prevent the concrete slurry from solidifying; the auger motor 9 is started to transport the concrete slurry that is difficult to mix at the bottom end of the cylinder 3 or the concrete slurry that begins to solidify to the inlet of the conduit 12 through the dragon blade 11, and the concrete slurry that is difficult to mix at the bottom end of the cylinder 3 or the concrete slurry that begins to solidify is transported to the inlet of the conduit 12 through the dragon blade 11. During the movement, the concrete slurry is stirred and mixed again by the large rotational force, thereby enhancing the fluidity of the concrete slurry; the motor for controlling the mud pump 13 is started to pump the concrete slurry transported to the rear end by the Jiaolong blade 11 into the grouting head 15 for spraying for grouting operation; in addition, the large rotational force of the Jiaolong blade 11 can ensure that the concrete slurry inside the rear end of the discharge pipe 8 is sufficient, so that the mud pump 13 can ensure uniform discharge when pumping the concrete slurry without the problem of air being mixed in; thirdly, the setting of the hose 14 can effectively deal with discontinuous, small and numerous cracks, thereby enhancing the practicality of the grouting device for construction construction;
[0027] The inner side wall of the inner ring of the first bearing 16 is fixedly connected to the side of the cylinder 3; the outer side wall of the outer ring of the first bearing 16 is fixedly connected to the driven gear 17, the top surface of the driven gear 17 is fixedly connected and annularly arrayed with a connecting rod 18, and the top surface of the connecting rod 18 is fixedly connected to a rotating disk 19; the bottom surface of the rotating disk 19 is fixedly connected to two scrapers 20, and the scrapers 20 are arranged symmetrically about the central axis of the cylinder 3. The outer side profile of the scrapers 20 matches the inner side profile of the cylinder 3; the outer side of the scrapers 20 is in close contact with the inner side wall of the cylinder 3.
[0028] The right side of the driven gear 17 is meshed with a driving gear 21, and the central mounting hole of the driving gear 21 is fixedly connected to the output end of the second rotary motor 22. When in use, the second rotary motor 22 is started to drive the driving gear 21 to rotate, and then the driven gear 17 drives the turntable 19 to rotate through the connecting rod 18, and finally the scraper 20 rotates along the inner wall of the cylinder 3, scraping off the cement adhering to the inner wall of the side of the cylinder 3, so as to prevent the cement from being retained in the grouting device during construction and causing blockage or corrosion of the device.
[0029] The top surface of the bottom plate 1 is fixedly connected to a first T-shaped frame 23 and a second T-shaped frame 24 in sequence from left to right. The first T-shaped frame 23 and the second T-shaped frame 24 are symmetrically arranged about the central axis of the cylinder 3. The top surface is symmetrically arranged about the central axis of the cylinder 3 so as to contact the bottom surface of the first bearing 16. The top surface of the second T-shaped frame 24 is fixedly connected to a rolling bearing for rotationally connecting the output end of the second rotating motor 22.
[0030] The top surface of the rotating disk 19 is fixedly connected to a feeding pipe 25 that passes through the disk;
[0031] The top end of the first rotating shaft 5 is rotatably connected to the inner wall of the inner ring of the second bearing 26; the left and right ends of the outer side surface of the outer ring of the second bearing 26 are fixedly connected to L-shaped brackets 27, and the other end of the L-shaped bracket 27 is fixedly connected to the bottom surface of the turntable 19. The arrangement of the second bearing 26 and the L-shaped bracket 27 can prevent the first rotating shaft 5 from tilting during rotation and causing mechanical collision.
[0032] The top surface of the cylinder 3 and the bottom surface of the turntable 19 are arranged to be in contact with each other.
[0033] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A grouting device for construction, characterized in that: The invention comprises a bottom plate (1), wherein the top surface of the bottom plate (1) is fixedly connected to a cylinder (2), and the top surface of the cylinder (2) is fixedly connected to a barrel (3), and the barrel (3) is composed of a larger hollow cylinder and a smaller hollow cylinder, and a hollow cone whose upper and lower top surfaces match the contours of the bottom surfaces of the two hollow cylinders; the top surface and the bottom surface of the barrel (3) are open; the bottom surface of the inner wall of the cylinder (2) is fixedly connected to a first rotating motor (4), the output end of the first rotating motor (4) passes through the bottom surface of the barrel (3) and is fixedly connected to a first rotating shaft (5), and the side surface of the first rotating shaft (5) is fixedly connected to a propeller blade (7); The bottom of the back of the cylinder (3) is fixedly connected to a discharge pipe (8), a side of the discharge pipe (8) away from the side connected to the cylinder (3) is fixedly connected to an auger motor (9), the auger motor (9) passes through the discharge pipe (8) and is fixedly connected to a second rotating shaft (10) at the back, and a Jiaolong blade (11) is fixedly connected to the side of the second rotating shaft (10); The bottom surface of one end of the discharge pipe (8) close to the auger motor (9) is fixedly connected to a conduit (12), and the end of the conduit (12) away from the discharge pipe (8) is fixedly connected to a mud pump (13), and the outlet of the mud pump (13) is fixedly connected to a grouting head (15) through a hose (14).
2. A construction grouting device according to claim 1, characterized in that: The side of the cylinder (3) is fixedly connected to the inner side wall of the inner ring of the first bearing (16); the outer side wall of the outer ring of the first bearing (16) is fixedly connected to the driven gear (17), the top surface of the driven gear (17) is fixedly connected and has a connecting rod (18) in a ring array, and the top surface of the connecting rod (18) is fixedly connected to a turntable (19); the bottom surface of the turntable (19) is fixedly connected to two scrapers (20), the scrapers (20) are symmetrically arranged on the left and right, and the outer side profile of the scrapers (20) matches the inner side profile of the side of the cylinder (3); the outer side of the scraper (20) is in close contact with the inner side wall of the side of the cylinder (3); The right side of the driven gear (17) is meshed with a driving gear (21), and the central mounting hole of the driving gear (21) is fixedly connected to the output end of the second rotating motor (22).
3. A construction grouting device according to claim 2, characterized in that: The top surface of the bottom plate (1) is fixedly connected to a first T-shaped frame (23) and a second T-shaped frame (24) in sequence from left to right. The first T-shaped frame (23) and the second T-shaped frame (24) are symmetrically arranged on the left and right. The top surfaces of the symmetrically arranged top surfaces are in contact with the bottom surface of the first bearing (16). The top surface of the second T-shaped frame (24) is fixedly connected to a rolling bearing for rotationally connecting to the output end of the second rotating motor (22).
4. A construction grouting device according to claim 2, characterized in that: The top surface of the rotating disk (19) is fixedly connected to a feeding pipe (25) that passes through the disk.
5. A construction grouting device according to claim 2, characterized in that: The top end of the first rotating shaft (5) is rotatably connected to the inner wall of the inner ring of the second bearing (26); the left and right ends of the outer side surface of the outer ring of the second bearing (26) are respectively fixedly connected to L-shaped brackets (27), and the other end of the L-shaped bracket (27) is fixedly connected to the bottom surface of the turntable (19).
6. A construction grouting device according to claim 2, characterized in that: The top surface of the cylinder (3) and the bottom surface of the turntable (19) are arranged to be in contact with each other.