Gear box for water-cooled heat exchanger
Through the design of piston assembly and rubber ring, the sealing of the gear box for water-cooled heat exchangers is enhanced, and the problem of insufficient sealing is solved, ensuring the stability and life of the internal components of the gear box.
Patent Information
- Application Number
- CN202422973410.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-12-04
AI Technical Summary
The existing gearboxes for water-cooled heat exchangers are insufficiently sealed in environments with high humidity, resulting in easy entry of external moisture, causing bearing wear and noise to increase, and reducing the fatigue life of the transmission parts.
The piston assembly is used to match the cover plate, and the sealing between the oil change port and the cover plate is enhanced through the design of the rubber lining and the rubber ring, and the rubber ring is expanded by air pressure to improve the sealing property.
Effectively prevent external pollutants from invading, ensure the stability and life of lubricating oil, gears and shafts inside the gear box, and improve the stability and durability of the gear box.
Smart Images

Figure CN223270573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of gear boxes, in particular to a gear box for a water-cooled heat exchanger. Background Art
[0002] The gearbox plays an important role in the water-cooled exchanger. It can provide power transmission and speed regulation for the motors of the water pump components and fan components in the water-cooled exchanger. The gearbox can convert the high-speed rotation of the motor into a suitable speed and realize the speed change function through the combination of its internal gears, ensuring that the motor output is stable and meets the power requirements of the water-cooled exchanger, thereby ensuring the smooth operation and efficient work of the entire system.
[0003] The existing gearbox for water-cooled heat exchanger uses a simple cover plate to seal the oil change port. Since the sealing performance of the cover mainly depends on the tightening of bolts, when facing the working environment of the water-cooled heat exchanger with high water vapor and humidity, external moisture can easily enter the gearbox, which can easily cause bearing wear, increased clearance, increased noise, and even pitting and reduced fatigue life of transmission parts. Therefore, a gearbox for water-cooled heat exchanger is proposed to provide a gearbox assembly with high use stability for the motor of the water-cooled heat exchanger. By using the piston assembly in conjunction with the cover plate, the sealing performance between the oil change port and the cover plate of the gearbox can be greatly improved, effectively preventing external dust, water vapor and other pollutants from invading the interior of the gearbox, and ensuring the stability and life of the lubricating oil, gears and shaft parts inside the gearbox. Utility Model Content
[0004] In response to the problems in the prior art, the utility model provides a gearbox for a water-cooled heat exchanger to provide a gearbox assembly with high stability for the motor of the water-cooled heat exchanger. By using the piston assembly in conjunction with the cover plate, the sealing between the oil change port of the gearbox and the cover plate can be greatly improved, effectively preventing external pollutants such as dust and water vapor from invading the interior of the gearbox, thereby ensuring the stability and life of the lubricating oil, gears, and shafts inside the gearbox.
[0005] The technical solution adopted by the utility model to solve its technical problems is a gear box for a water-cooled heat exchanger, comprising a gear box, an oil change port, a cover plate and a piston assembly. The oil change port is opened at the top of the gear box body, the cover plate is covered on the oil change port, the piston assembly is arranged on the cover plate, and the corners of the cover plate are installed and connected to the top of the gear box by bolts.
[0006] By adopting the above technical solution, a gearbox assembly consisting of a gearbox, an oil change port, a cover plate and a piston assembly is provided for the motor of a water-cooled heat exchanger. By using the piston assembly in conjunction with the cover plate, the sealing between the oil change port and the cover plate of the gearbox can be greatly improved, effectively preventing external pollutants such as dust and water vapor from invading the interior of the gearbox, thereby ensuring the stability and life of the lubricating oil, gears and shafts inside the gearbox.
[0007] Specifically, a circle of embedding grooves is provided on the outer periphery of the oil change port, and a rubber lining is adhered to the inner wall of the embedding groove.
[0008] Specifically, a rubber ring with a size corresponding to the embedding groove is adhered to the outer periphery of the bottom of the cover plate, and the inner cavity of the rubber ring is a hollow structure.
[0009] By adopting the above technical solution, the rubber lining improves the sealing performance of the rubber ring after it enters the embedding groove.
[0010] Specifically, the piston assembly includes a mounting sleeve and an air pipe, one end of the air pipe is connected to the rubber ring and communicates with the inner cavity of the rubber ring.
[0011] Specifically, the mounting sleeve is welded to the top of the cover plate, a piston sleeve is provided in the mounting sleeve, one end of the piston sleeve is connected to an internal threaded sleeve, a threaded rod is inserted into the internal thread of the internal threaded sleeve, a piston is connected in the piston sleeve and at one end of the threaded rod, a sealing ring is provided on the outer periphery of the piston, and a knob is connected to the end of the threaded rod away from the piston.
[0012] By adopting the above technical solution, the piston assembly is used to pressurize the hollow rubber ring with air, so that the sealing performance between the rubber ring and the embedding groove is better.
[0013] Specifically, one end of the piston sleeve away from the internal threaded sleeve is connected to the other end of the air pipe and communicates with each other.
[0014] The beneficial effects of the present invention are as follows: through the assembly consisting of a gearbox, an oil change port, a cover plate and a piston assembly, a gearbox assembly with high stability in use is provided for the motor of a water-cooled heat exchanger; by cooperating with the cover plate with the piston assembly, the sealing between the oil change port of the gearbox and the cover plate can be greatly improved, effectively preventing external pollutants such as dust and water vapor from invading the interior of the gearbox, ensuring the stability and service life of the lubricating oil, gears and shafts inside the gearbox, and solving the problem that the existing gearbox for water-cooled heat exchangers that seals the oil change port by simply covering it with a cover plate, because the sealing performance of its covering mainly depends on the tightening of bolts, resulting in external moisture easily entering the interior of the gearbox when facing an operating environment of a water-cooled heat exchanger with high moisture and humidity, which can easily cause bearing wear, increased clearance, increased noise, and even pitting corrosion and reduced fatigue life of transmission parts. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0016] Figure 1 It is an overall schematic diagram of the utility model;
[0017] Figure 2 This is a schematic diagram of the cover plate of the present utility model;
[0018] Figure 3 For the utility model Figure 2 A in the middle is an enlarged schematic diagram;
[0019] Figure 4 This is a schematic diagram of the rubber ring of the present utility model;
[0020] Figure 5 This is a partial cross-sectional schematic diagram of the rubber ring of the present utility model;
[0021] Figure 6 This is a schematic diagram of the piston assembly of the present utility model;
[0022] Figure 7 Schematic diagram of the threaded rod of the present utility model;
[0023] In the figure: gearbox 1, oil change port 2, embedded groove 21, rubber lining 22, cover plate 3, rubber ring 31, piston assembly 4, mounting sleeve 41, air pipe 42, piston sleeve 43, internal threaded sleeve 44, threaded rod 45, piston 46, sealing ring 47, knob 48. DETAILED DESCRIPTION
[0024] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0025] In order to ensure the stability and life of the gearbox, Figure 1-7 As shown, the gearbox for a water-cooled heat exchanger described in the present invention includes a gearbox 1, an oil change port 2, a cover plate 3 and a piston assembly 4. The oil change port 2 is opened at the top of the gearbox 1, the cover plate 3 is covered on the oil change port 2, and the piston assembly 4 is arranged on the cover plate 3. The corners of the cover plate 3 are installed and connected to the top of the gearbox 1 by bolts.
[0026] When in use, the gearbox 1, the oil change port 2, the cover plate 3 and the piston assembly 4 provide a gearbox assembly with high stability for the motor of the water-cooled heat exchanger. The piston assembly 4 cooperates with the cover plate 3 to greatly improve the sealing between the oil change port 2 and the cover plate 3 of the gearbox 1, effectively preventing external pollutants such as dust and water vapor from invading the interior of the gearbox 1, thereby ensuring the stability and service life of the gearbox 1.
[0027] In order to improve the sealing performance, for example, Figure 1-7 As shown, the present invention further includes a circle of embedding grooves 21 formed on the outer periphery of the oil change port 2 , and a rubber lining 22 adhered to the inner wall of the embedding grooves 21 .
[0028] A rubber ring 31 having a size corresponding to the embedding groove 21 is adhered to the outer periphery of the bottom of the cover plate 3 , and the inner cavity of the rubber ring 31 is a hollow structure.
[0029] During use, the rubber lining 22 improves the sealing performance of the rubber ring 31 after it enters the embedding groove 21 .
[0030] In order to achieve the desired fit after covering, for example, Figure 1-7 As shown, the present invention further includes that the piston assembly 4 includes a mounting sleeve 41 and an air pipe 42 , one end of the air pipe 42 is connected to the rubber ring 31 and communicates with the inner cavity of the rubber ring 31 .
[0031] The mounting sleeve 41 is welded to the top of the cover plate 3, and a piston sleeve 43 is provided in the mounting sleeve 41. An internal threaded sleeve 44 is connected to one end of the piston sleeve 43, and a threaded rod 45 is inserted into the internal thread of the internal threaded sleeve 44. A piston 46 is connected to the piston sleeve 43 and located at one end of the threaded rod 45. A sealing ring 47 is provided on the outer periphery of the piston 46, and a knob 48 is connected to the end of the threaded rod 45 away from the piston 46.
[0032] During use, the piston assembly 4 is used to pressurize the hollow rubber ring 31 with air, so that the rubber ring 31 fits better with the embedding groove 21 .
[0033] The present invention further comprises that one end of the piston sleeve 43 away from the internal threaded sleeve 44 is connected to the other end of the air pipe 42 and communicates with each other.
[0034] When the utility model is in use, the gear box 1 is assembled on the motor of the water-cooled heat exchanger, and the transmission speed of the motor is adjusted by the gear box 1 to transmit the operating power to the fan, water pump and other mechanisms required to be driven in the water-cooled heat exchanger. During use, the lubricating oil inside the gear box 1 is replaced through the oil change port 2. During this period, the oil change port 2 is covered by the cover plate 3. After covering, the rubber ring 31 at the bottom of the cover plate 3 will be embedded in the embedded groove 21 to form a preliminary seal. The cover plate 3 is tightened and fixed to the gear box 1 by bolts. After the cover plate 3 is covered on the oil change port 2, the personnel can rotate the knob 48 to The threaded rod 45 moves within the internal thread of the internal threaded sleeve 44, thereby moving the piston 46 within the piston sleeve 43, pushing the air at the rear end of the piston sleeve 43, and discharging the air into the rubber ring 31 through the air pipe 42, causing the rubber ring 31 to expand within the embedded groove 21, thereby achieving a better fit between the rubber ring 31 and the rubber lining 21, greatly improving the seal between the rubber lining 22 and the rubber ring 31, and similarly further improving the seal between the cover plate 3 and the gear box 1, effectively preventing external water vapor, dust and other foreign matter from entering the gear box 1, thereby ensuring the stability and service life of the gear box 1 when used in a water-cooled heat exchanger.
[0035] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A gearbox for a water-cooled heat exchanger, characterized in that: The invention comprises a gear box (1), an oil change port (2), a cover plate (3) and a piston assembly (4); the oil change port (2) is opened at the top of the gear box (1); the cover plate (3) is covered on the oil change port (2); the piston assembly (4) is arranged on the cover plate (3); and the corner of the cover plate (3) is connected to the top of the gear box (1) by bolts.
2. The gearbox for a water-cooled heat exchanger according to claim 1, characterized in that: A circle of embedding groove (21) is provided on the outer periphery of the oil change port (2), and a rubber lining (22) is adhered to the inner wall of the embedding groove (21).
3. The gearbox for a water-cooled heat exchanger according to claim 2, characterized in that: A rubber ring (31) having a size corresponding to the embedding groove (21) is adhered to the outer periphery of the bottom of the cover plate (3), and the inner cavity of the rubber ring (31) is a hollow structure.
4. The gearbox for a water-cooled heat exchanger according to claim 3, characterized in that: The piston assembly (4) comprises a mounting sleeve (41) and an air pipe (42). One end of the air pipe (42) is connected to the rubber ring (31) and communicates with the inner cavity of the rubber ring (31).
5. The gearbox for a water-cooled heat exchanger according to claim 4, characterized in that: The mounting sleeve (41) is welded to the top of the cover plate (3); a piston sleeve (43) is provided in the mounting sleeve (41); an inner end of the piston sleeve (43) is connected to an internal threaded sleeve (44); a threaded rod (45) is inserted into the internal thread of the internal threaded sleeve (44); a piston (46) is connected in the piston sleeve (43) and located at one end of the threaded rod (45); a sealing ring (47) is provided on the outer periphery of the piston (46); and a knob (48) is connected to the end of the threaded rod (45) away from the piston (46).
6. The gearbox for a water-cooled heat exchanger according to claim 5, characterized in that: One end of the piston sleeve (43) away from the internal thread sleeve (44) is connected to the other end of the air pipe (42) and communicates with each other.