Withstand voltage test tool for cable terminal

By designing a cable terminal voltage-resistant test tooling including limiting pipes, airbags, silicone hoses and inflatable pipes, the problem of difficulty in fixing cables of different sizes in existing devices is solved, and tight fixation of cables of different diameters is achieved, which improves the applicability and accuracy of the test.

CN223272623UActive Publication Date: 2025-08-26HENGZHENG MEASUREMENT & TESTING CO LTD
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Patent Information

Application Number
CN202422244853.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-13
Publication Date
2025-08-26
Estimated Expiration
2034-09-13

AI Technical Summary

Technical Problem

The existing cable terminal voltage test tooling lacks a structure to perform fixed testing of cables of different sizes and diameters, resulting in a decrease in the suitability of the test tooling.

Method used

A cable terminal pressure-resistant test tooling including a test tool body, a communication pipe, an adjustment mechanism and an inflation mechanism is designed. Through the combination of limit pipe, airbag, silicone hose and an inflation pipe, the airbag volume is adjusted by inflating and deflation, and the solenoid valve and a mini inflation pump are used to achieve tight fixation of cables of different diameters.

Benefits of technology

It realizes flexible fixation of cables of different sizes and diameters, improves the applicability and accuracy of tests of test tools, and ensures the stability and safety of cable terminal voltage resistance tests.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable terminal withstand voltage test tool, which belongs to the technical field of electric appliance engineering, and is characterized by comprising a test tool body, the right side of the test tool body is fixedly connected with a communicating pipe, the right side of the communicating pipe is fixedly connected with an adjusting mechanism, the top of the adjusting mechanism is fixedly connected with an inflation mechanism, and the inflation mechanism is fixedly connected with an inflation valve. The test tool body serves as a core basic structure of the whole device and provides a stable operation platform for a cable terminal voltage withstanding test, the communicating pipe plays a role in connecting the test tool body and the adjusting mechanism so that a cable terminal can enter the inner side of the test tool body, the limiting pipe provides external support and protection for the air bag, and the air bag is prevented from being damaged. The air bag is prevented from being excessively deformed or damaged under the influence of external pressure or other factors, meanwhile, parts such as an internal silica gel hose and an inflation tube are fixed and limited, and the structural stability of the whole adjusting mechanism is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of electrical engineering, in particular to a cable terminal withstand voltage test tool. Background Art

[0002] As a commonly used auxiliary component of modern electrical appliances, the main function of cables is to transmit electrical energy to the inside of external control components when electrical energy is transmitted to the inside of the cables. However, in the existing cable production process, it is often necessary to perform voltage resistance testing on the cables.

[0003] The existing device is driven by a lead screw, which makes the speed of the device slow, making it inconvenient to clamp the cable. At the same time, the device guides the current after the overvoltage to ensure the safety of the device, but the device only protects the device by diversion. When the current is large, the device will reach its limit and cannot continue to guide the current, resulting in low safety.

[0004] The existing patent (publication number: CN221595161U) is a cable terminal pressure test fixture, including a shell and a connecting tube, the shell surface is fixedly connected to a connecting tube, the shell surface is provided with a positioning device, the shell interior is provided with an auxiliary connecting device, the shell inner surface is fixedly connected to a mounting plate, the shell inner surface is fixedly connected to a detection module, the inner surface of the connecting tube is slidably connected to the cable surface, the connecting tube surface is provided with a groove, one end of the connecting tube passes through the shell surface. The cable terminal pressure test fixture, through the cooperation of the positioning device and the connecting tube, the push rod can drive the clamping plate to press against the cable surface, the clamping plate can compress the first spring, and when the second hydraulic cylinder is reset, the first spring can push the clamping plate and other structures back to their original position. By moving the clamping plate to a shorter position, it can move quickly at the same time, so that the device can quickly fix the cable, making the device more convenient when clamping.

[0005] In response to the above problems, existing patents provide solutions, but they lack a structure that can perform fixed testing on cables of different sizes and diameters, thereby reducing the applicability of the test tooling.

[0006] Therefore, a cable terminal withstand voltage test tool is proposed. Utility Model Content

[0007] The purpose of the utility model is to provide a cable terminal withstand voltage test tool, which can solve the problem that the existing electrical engineering lacks a structure that can perform fixed tests on cables of different sizes and diameters, thereby reducing the applicability of the test tool.

[0008] To achieve the above-mentioned object, the present invention provides the following technical solution: a cable terminal withstand voltage test fixture, comprising a test fixture body, a connecting pipe fixedly connected to the right side of the test fixture body, an adjustment mechanism fixedly connected to the right side of the connecting pipe, and an inflation mechanism fixedly connected to the top of the adjustment mechanism;

[0009] The adjusting mechanism includes a limiting tube, an airbag, a silicone hose and an inflation tube. The silicone hose is fixedly connected to the right side of the connecting tube. The airbag is fixedly connected to the surface of the silicone hose. The limiting tube is fixedly connected to the surface of the airbag. The inflation tube is fixedly connected to the top of the right side of the silicone hose. The inflation tube passes through the limiting tube and is fixedly connected to the inflation mechanism. The silicone hose is connected to the connecting tube.

[0010] Preferably, the inflation mechanism includes an air supply pipe, a solenoid valve, an air intake pipe and a mini air pump, and the air supply pipe is fixedly connected to the top of the inflation pipe.

[0011] Preferably, the solenoid valve is fixedly connected to the left side of the air delivery pipe, and the air intake pipe is fixedly connected to the left side of the solenoid valve.

[0012] Preferably, the mini air pump is fixedly connected to the left side of the top of the limiting tube, the left side of the air intake pipe is fixedly connected to the right side of the mini air pump, and the air delivery pipe, solenoid valve, air intake pipe, mini air pump and air pipe are connected.

[0013] Preferably, a sealing ring is bolted to a side of the gas pipe close to the solenoid valve, and a side of the sealing ring away from the gas pipe is fixedly connected to the right side of the solenoid valve.

[0014] Preferably, the side of the air inlet pipe close to the mini air pump is bolted to an air-sealing cushion, and the side of the air-sealing cushion away from the air inlet pipe is bolted to the right side of the mini air pump.

[0015] Preferably, a support bracket is fixedly connected to the bottom of the test fixture body, and the surface of the support bracket is coated with anti-static paint.

[0016] Preferably, a universal wheel is fixedly connected to the bottom of the support bracket, and the surface of the universal wheel is engraved with anti-slip patterns.

[0017] Preferably, a handle is fixedly connected to the left side of the support bracket, and the surface of the handle is coated with anti-corrosion paint.

[0018] Preferably, the surface of the handle is covered with a protective cover, and the surface of the protective cover is engraved with anti-slip patterns.

[0019] Compared with the prior art, the beneficial effects of the present invention are:

[0020] 1. The test fixture body of the present application serves as the core infrastructure of the entire device, providing a stable operating platform for the cable terminal withstand voltage test. The connecting tube connects the test fixture body with the adjustment mechanism, allowing the cable terminal to enter the inner side of the test fixture body. The limiting tube provides external support and protection for the airbag to prevent the airbag from excessive deformation or damage when affected by external pressure or other factors. At the same time, it also fixes and limits the internal silicone hose, inflation tube and other components to ensure the structural stability of the entire adjustment mechanism. The airbag is one of the key components of the adjustment mechanism. Its volume can be flexibly changed by inflation and deflation to adapt to cables of different diameters. The silicone hose has good flexibility and sealing, and can shrink along with the airbag when the airbag changes its volume, thereby adapting to cables of different diameters. The inflation tube connects the airbag and the inflation mechanism. The channel is responsible for delivering the gas generated by the inflation mechanism to the airbag, ensuring that the gas can be accurately and quickly filled into the airbag, thereby achieving tight fixation of the cable. The air pipe transmits the gas from the inflation mechanism to the inflation pipe, providing a channel for the inflation of the airbag. The solenoid valve can accurately control the on and off of the gas, thereby achieving automatic control of the inflation and deflation of the airbag. During the cable terminal pressure test, the pressure of the airbag can be adjusted at any time as needed to improve the fixation of cables of different sizes. The air inlet pipe can deliver the gas generated by the mini air pump to the air pipe through the solenoid valve. The mini air pump provides inflation power for the air inlet pipe, which can quickly and efficiently fill the gas into the airbag. The mini air pump is small in size, easy to install and carry, and is suitable for various test occasions. At the same time, the mini air pump has high inflation pressure and flow, which can meet the fixation and sealing requirements of cables of different specifications.

[0021] 2. Compared with the existing cable terminal withstand voltage test tool, the present application achieves the effect of fixed testing of cables of different sizes and diameters through the cooperation of the adjustment mechanism and the inflation mechanism, thereby improving the applicability of the test tool. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is the overall structure diagram of the cable terminal withstand voltage test tool of the utility model;

[0023] Figure 2 This is the overall structural diagram of the adjustment mechanism of the utility model;

[0024] Figure 3 This is the overall structural diagram of the inflation mechanism of the utility model;

[0025] Figure 4 This is a schematic diagram of the structure of the sealing ring of the utility model;

[0026] Figure 5 This is a structural diagram of the handle of the utility model.

[0027] In the figure, 1. Test fixture body; 2. Connecting pipe; 3. Adjustment mechanism; 31. Limiting tube; 32. Airbag; 33. Silicone hose; 34. Inflation tube; 4. Inflation mechanism; 41. Air supply pipe; 42. Solenoid valve; 43. Inlet pipe; 44. Mini air pump; 5. Sealing ring; 6. Air-sealing cushion; 7. Support bracket; 8. Universal wheel; 9. Handle; 10. Protective cover. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] See also Figure 1-5 , this utility model provides a technical solution:

[0030] A cable terminal withstand voltage test fixture comprises a test fixture body 1, a connecting pipe 2 is fixedly connected to the right side of the test fixture body 1, an adjustment mechanism 3 is fixedly connected to the right side of the connecting pipe 2, and an inflation mechanism 4 is fixedly connected to the top of the adjustment mechanism 3;

[0031] The adjusting mechanism 3 includes a limiting tube 31, an airbag 32, a silicone hose 33 and an inflation tube 34. The silicone hose 33 is fixedly connected to the right side of the connecting tube 2. The airbag 32 is fixedly connected to the surface of the silicone hose 33. The limiting tube 31 is fixedly connected to the surface of the airbag 32. The inflation tube 34 is fixedly connected to the top of the right side of the silicone hose 33. The inflation tube 34 passes through the limiting tube 31 and is fixedly connected to the inflation mechanism 4. The silicone hose 33 is connected to the connecting tube 2.

[0032] In this embodiment: by setting the test fixture body 1 as the core infrastructure of the entire device, a stable operating platform is provided for the cable terminal pressure test. By setting the connecting pipe 2 to connect the test fixture body 1 and the adjustment mechanism 3, the cable terminal can enter the inner side of the test fixture body 1. By setting the limiting pipe 31, the airbag 32 is provided with external support and protection to prevent the airbag 32 from being excessively deformed or damaged when affected by external pressure or other factors. At the same time, it also fixes and limits the internal silicone hose 33 and the inflation tube 34 and other components, ensuring that the entire adjustment mechanism 3 The structural stability is ensured. The airbag 32 is one of the key components of the adjustment mechanism 3. Its volume can be flexibly changed by inflation and deflation to adapt to cables of different diameters. The silicone hose 33 has good flexibility and sealing performance. It can be shrunk along with the airbag 32 when the airbag 32 changes its volume, thereby adapting to and fitting cables of different diameters. The inflation tube 34 is a channel connecting the airbag 32 and the inflation mechanism 4, which is responsible for delivering the gas generated by the inflation mechanism 4 to the airbag 32, ensuring that the gas can be accurately and quickly filled into the airbag 32, thereby achieving tight fixation of the cable.

[0033] Specifically, such as Figure 3 、 Figure 4 As shown, the inflation mechanism 4 includes an air delivery pipe 41 , a solenoid valve 42 , an air intake pipe 43 and a mini air pump 44 , and the air delivery pipe 41 is fixedly connected to the top of the inflation pipe 34 .

[0034] Specifically, such as Figure 3 、 Figure 4 As shown, the solenoid valve 42 is fixedly connected to the left side of the air delivery pipe 41 , and the air intake pipe 43 is fixedly connected to the left side of the solenoid valve 42 .

[0035] Specifically, such as Figure 3 、 Figure 4 As shown, the mini air pump 44 is fixedly connected to the left side of the top of the limiting tube 31, the left side of the air intake pipe 43 is fixedly connected to the right side of the mini air pump 44, and the air supply pipe 41, the solenoid valve 42, the air intake pipe 43, the mini air pump 44 and the air pipe 34 are connected.

[0036] In this embodiment: by setting up an air supply pipe 41, gas is transmitted from the inflation mechanism 4 to the inflation pipe 34, providing a channel for the inflation of the airbag 32, and by setting up an electromagnetic valve 42, the on and off of the gas can be precisely controlled to realize automatic control of the inflation and deflation of the airbag 32. During the cable terminal pressure test, the pressure of the airbag 32 can be adjusted at any time as needed to improve the fixation of cables of different sizes. By setting up an air intake pipe 43, the gas generated by the mini air pump 44 can be transported to the air supply pipe 41 through the electromagnetic valve 42. By setting up the mini air pump 44, the air intake pipe 43 is provided with inflation power, and the gas can be quickly and efficiently filled into the airbag 32. The mini air pump 44 is small in size, easy to install and carry, and is suitable for various different test occasions. At the same time, the mini air pump 44 has a high inflation pressure and flow rate, which can meet the fixation and sealing requirements of cables of different specifications.

[0037] Specifically, such as Figure 4 As shown, a sealing ring 5 is bolted to one side of the gas pipe 41 close to the solenoid valve 42 , and a side of the sealing ring 5 away from the gas pipe 41 is fixedly connected to the right side of the solenoid valve 42 .

[0038] Specifically, such as Figure 4 As shown, the air-sealing cushion 6 is bolted to one side of the air inlet pipe 43 close to the mini air pump 44 , and the air-sealing cushion 6 is bolted to the right side of the mini air pump 44 away from the air inlet pipe 43 .

[0039] In this embodiment: by providing a sealing ring 5, it is possible to prevent gas from leaking from the connection between the gas pipe 41 and the solenoid valve 42 during transmission, ensuring that the inflation mechanism 4 can stably provide gas to the airbag 32, thereby ensuring the normal operation of the entire cable terminal pressure test fixture, and improving the accuracy and reliability of the test; by providing an air-sealing cushion 6, it is possible to effectively prevent external air or impurities from entering the air inlet pipe 43, ensuring the purity of the gas entering the inflation mechanism 4, and avoiding damage to the internal structure of the test fixture.

[0040] Specifically, such as Figure 5 As shown, a support bracket 7 is fixedly connected to the bottom of the test fixture body 1, and the surface of the support bracket 7 is coated with anti-static paint.

[0041] Specifically, such as Figure 5 As shown, a universal wheel 8 is fixedly connected to the bottom of the support bracket 7, and the surface of the universal wheel 8 is engraved with anti-slip patterns.

[0042] In this embodiment: by providing a support frame 7, a stable support is provided for the test tool body 1, which can ensure that the test tool remains stable during use and prevent the test results from being affected by shaking or tilting. By providing an anti-static coating, the generation of static electricity can be prevented, and static electricity can be avoided from interfering with the cable terminal withstand voltage test, thereby ensuring the accuracy of the test data. By providing a universal wheel 8, the entire cable terminal withstand voltage test tool has good mobility. When the test tool needs to be transferred to a different work location, the universal wheel 8 can easily achieve flexible movement, saving manpower and time costs. By providing an anti-slip pattern, the friction with the ground is increased, ensuring that the tool will not slide accidentally during movement, thereby improving the safety of use.

[0043] Specifically, such as Figure 5 As shown, a handle 9 is fixedly connected to the left side of the support bracket 7, and the surface of the handle 9 is coated with anti-corrosion paint.

[0044] Specifically, such as Figure 5 As shown, the surface of the handle 9 is covered with a protective cover 10 , and the surface of the protective cover 10 is engraved with anti-slip lines.

[0045] In this embodiment: by providing a handle 9, a convenient gripping position is provided for the operator, which is convenient for pushing and controlling the movement of the test tooling; by providing an anti-corrosion coating, the handle 9 can be prevented from being corroded during long-term use, thereby extending its service life; by providing a protective cover 10, the friction of the handle 9 is further increased, preventing the operator's hands from slipping when holding the handle 9; by providing anti-slip patterns, the anti-slip effect is enhanced, and the safety and stability of the operation are improved; even when the hands are sweaty or wet, the anti-slip cover can ensure that the operator can firmly hold the handle 9 and smoothly move the test tooling.

[0046] Working principle: First, the user places the test fixture body 1 in a suitable working position. Then, when it is necessary to carry out a pressure test on cables of different diameters, the staff holds the handle 9 and pushes the handle 9 to move the universal wheel 8 at the bottom of the support frame 7, thereby moving the test fixture body 1 to the required position. After that, if the cable needs to be fixed, the user turns on the power and starts the mini air pump 44, and the gas flows into the solenoid valve 42 through the air inlet pipe 43. The solenoid valve 42 can accurately control the on and off of the gas. When the solenoid valve 42 is opened, the gas is transmitted to the inflation pipe 34 through the gas pipe 41, and the inflation pipe 34 then transmits the gas to the airbag 32. The airbag 32 can change its own The silicone hose 33 has a small size and good flexibility and sealing performance. It can closely follow the airbag 32 when the volume of the airbag 32 changes, and adapt to cables of different diameters. The connecting pipe 2 connects the test fixture body 1 and the adjustment mechanism 3, so that the cable terminal can smoothly enter the inner side of the test fixture body 1. Finally, when the test fixture needs to be transferred to a different location, the user energizes the solenoid valve 42 and discharges the gas in the airbag 32. When the airbag 32 shrinks, it will drive the silicone hose 33 to expand. When the silicone hose 33 expands, it will loosen the cable. At this time, the user pushes the test fixture body 1 to move it to the next work location.

[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A cable terminal withstand voltage test fixture, comprising a test fixture body (1), characterized in that: The right side of the test fixture body (1) is fixedly connected to a connecting pipe (2), the right side of the connecting pipe (2) is fixedly connected to an adjusting mechanism (3), and the top of the adjusting mechanism (3) is fixedly connected to an inflation mechanism (4); The regulating mechanism (3) comprises a position limiting tube (31), an airbag (32), a silicone hose (33) and an inflation tube (34); the silicone hose (33) is fixedly connected to the right side of the connecting tube (2); the airbag (32) is fixedly connected to the surface of the silicone hose (33); the position limiting tube (31) is fixedly connected to the surface of the airbag (32); the inflation tube (34) is fixedly connected to the top of the right side of the silicone hose (33); the inflation tube (34) passes through the position limiting tube (31) and is fixedly connected to the inflation mechanism (4); and the silicone hose (33) is in communication with the connecting tube (2).

2. A cable terminal withstand voltage test tool according to claim 1, characterized in that: The inflation mechanism (4) comprises an air delivery pipe (41), a solenoid valve (42), an air intake pipe (43) and a mini air pump (44), wherein the air delivery pipe (41) is fixedly connected to the top of the inflation pipe (34).

3. A cable terminal withstand voltage test tool according to claim 2, characterized in that: The solenoid valve (42) is fixedly connected to the left side of the air delivery pipe (41), and the air intake pipe (43) is fixedly connected to the left side of the solenoid valve (42).

4. A cable terminal withstand voltage test tool according to claim 3, characterized in that: The mini air pump (44) is fixedly connected to the left side of the top of the limiting tube (31), the left side of the air intake pipe (43) is fixedly connected to the right side of the mini air pump (44), and the air delivery pipe (41), the solenoid valve (42), the air intake pipe (43), the mini air pump (44) and the air inflation pipe (34) are in communication.

5. A cable terminal withstand voltage test tool according to claim 4, characterized in that: A sealing ring (5) is bolted to the side of the gas delivery pipe (41) close to the electromagnetic valve (42), and a side of the sealing ring (5) away from the gas delivery pipe (41) is fixedly connected to the right side of the electromagnetic valve (42).

6. A cable terminal withstand voltage test tool according to claim 5, characterized in that: The side of the air inlet pipe (43) close to the mini air pump (44) is bolted to an air-sealing cushion (6), and the side of the air-sealing cushion (6) away from the air inlet pipe (43) is bolted to the right side of the mini air pump (44).

7. The cable terminal withstand voltage test tool according to claim 1, characterized in that: The bottom of the test fixture body (1) is fixedly connected to a support frame (7), and the surface of the support frame (7) is coated with antistatic paint.

8. The cable terminal withstand voltage test tool according to claim 7, characterized in that: The bottom of the support frame (7) is fixedly connected to a universal wheel (8), and the surface of the universal wheel (8) is engraved with anti-skid patterns.

9. The cable terminal withstand voltage test tool according to claim 8, characterized in that: A handle (9) is fixedly connected to the left side of the support frame (7), and the surface of the handle (9) is coated with anti-corrosion paint.

10. A cable terminal withstand voltage test tool according to claim 9, characterized in that: The surface of the handle (9) is covered with a protective cover (10), and the surface of the protective cover (10) is engraved with anti-slip lines.

Citation Information

Patent Citations

  • Withstand voltage test tool for cable terminal

    CN221595161U