Inverter terminal test plugging device

By designing the inverter terminal test plug-and-release device, the problem of high labor intensity and low efficiency of manual plug-in operation is solved, and efficient terminal testing is achieved to adapt to the standardized operation of different types of inverter terminals.

CN223273600UActive Publication Date: 2025-08-26JIANGXI SANJING NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421985289.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-15
Publication Date
2025-08-26
Estimated Expiration
2034-08-15

AI Technical Summary

Technical Problem

In the high-voltage insulation test of inverter terminals, manual plugging operation is labor-intensive and inefficient.

Method used

A test plug-in and unplugging device for inverter terminals is designed, including a base and a plug. The inverter terminals are plugged or removed at one time through the plug, and a moving mechanism and a flexible base are combined to accommodate different types of inverter terminals.

Benefits of technology

It improves testing efficiency, reduces labor intensity, realizes standardized sealing operations, and adapts to different types of inverter terminals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an inverter terminal test plugging device. The inverter terminal test plugging device comprises a base and one or more plugs arranged on the base. Wherein the plug is used for plugging a terminal of the inverter. According to the inverter terminal test plugging device, a tester can operate the inverter terminal test plugging device, standardized plugging operation is carried out on terminals of an inverter at a time through the plug, plugging operation is achieved, the terminals do not need to be plugged one by one, the test efficiency is improved, and the labor intensity is reduced.
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Description

Technical Field

[0001] The present application relates to the technical field of inverter product testing, and in particular to an inverter terminal testing and plugging device. Background Art

[0002] An inverter is an electronic device used to convert direct current (DC) to alternating current (AC). Currently, inverters are widely used in many fields, including solar power systems, wind power systems, and electric vehicle charging stations. As inverter applications grow, product quality requirements are becoming increasingly stringent, making inverter production testing crucial.

[0003] High-voltage insulation testing of inverter terminals is a critical process in inverter production testing. During this process, the inverter terminals must be connected one by one. Currently, this connection process is primarily performed manually, which is labor-intensive and inefficient. Utility Model Content

[0004] Therefore, during the high-voltage insulation test of the inverter, manually plugging in the inverter terminals one by one is labor-intensive and inefficient. To address this problem, an embodiment of the present disclosure provides an inverter terminal test plugging and unplugging device.

[0005] An inverter terminal testing and plugging device, comprising:

[0006] base;

[0007] one or more plugs disposed on the base;

[0008] Wherein, the plug is used to seal the terminal of the inverter.

[0009] The inverter terminal test and plugging device of the disclosed embodiment includes a base and one or more plugs mounted on the base. The plugs are used to seal the inverter terminals. Testers can operate the inverter terminal test and plugging device to perform standardized plugging operations on the inverter terminals at once using the plugs, eliminating the need to plug and unplug terminals one by one, thereby improving testing efficiency and reducing labor intensity.

[0010] As one of the optional embodiments, it also includes:

[0011] A moving mechanism provided on the base;

[0012] Wherein, the plug is arranged on the moving mechanism to facilitate changing the position.

[0013] As one of the optional embodiments, the moving mechanism includes:

[0014] one or more moving tracks;

[0015] Wherein, the plug can be movably arranged on the movable track.

[0016] As one of the optional embodiments, the moving mechanism includes:

[0017] One or more connectors;

[0018] Wherein, one of the plugs can be fixedly mounted on one of the connecting seats.

[0019] As one of the optional embodiments, the base is a flexible material base.

[0020] As one of the optional embodiments, the base is a U-shaped plastic base.

[0021] As one of the optional embodiments, the plug includes a PV male plug and a PV female plug;

[0022] The PV male connector is used to plug the PV female terminal of the inverter, and the PV female connector is used to plug the PV male terminal of the inverter.

[0023] As one of the optional embodiments, the PV male connector includes a chamfered concave head portion and a sectioned side portion;

[0024] The PV female connector includes a chamfered head.

[0025] As one of the optional embodiments, the plug is a copper plug.

[0026] As one of the optional embodiments, it also includes:

[0027] The electrical connection structure is used to establish electrical connections between different plugs. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a module structure diagram of an inverter terminal test and plugging device according to one embodiment;

[0029] Figure 2 This is a module structure diagram of an inverter terminal test and plugging device according to a preferred embodiment;

[0030] Reference numerals: base 100 , plug 101 , handle 102 , moving mechanism 200 . DETAILED DESCRIPTION

[0031] In order to make the purpose, technical solutions and advantages of the embodiments of the present disclosure more clear, the technical solutions of the embodiments of the present disclosure will be clearly and completely described below in conjunction with the drawings of the embodiments of the present disclosure. Obviously, the described embodiments are part of the embodiments of the present disclosure, not all of the embodiments. Based on the described embodiments of the present disclosure, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present disclosure.

[0032] Unless otherwise defined, the technical or scientific terms used in this disclosure should have the usual meanings understood by persons of ordinary skill in the field to which this disclosure belongs. The words "first", "second" and similar terms used in this disclosure do not indicate any order, quantity or importance, but are only used to distinguish different components. Words such as "include" or "comprise" mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. Words such as "connect" or "connected" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may also change accordingly.

[0033] In order to keep the following description of the embodiments of the present disclosure clear and concise, the present disclosure omits detailed descriptions of some known functions and components.

[0034] An embodiment of the utility model provides an inverter terminal testing and plugging device.

[0035] Figure 1 FIG. 1 is a module structure diagram of an inverter terminal test plugging and unplugging device according to an embodiment of the present invention. Figure 1 As shown, an inverter terminal test plugging and unplugging device according to one embodiment includes:

[0036] base 100;

[0037] One or more plugs 101 provided on the base 100;

[0038] The plug 101 is used to seal the terminals of the inverter.

[0039] like Figure 1 As shown, the plug 101 is set on the base 100. The tester can operate the base 100 to connect the plug 101 with the terminal of the inverter to achieve plugging or unplugging at one time.

[0040] The spacing design size of the plugs 101 is adapted to the terminals of the inverter.

[0041] Preferably, if Figure 1 As shown, the inverter terminal test plugging device of one embodiment further includes:

[0042] Handle 102 is provided to facilitate operation by the tester to connect and disconnect the inverter terminals. In the disclosed embodiment, the plug 101 is selected based on the inverter terminals. Generally, high-voltage insulation testing is primarily performed on the inverter's H4 terminal, and the corresponding plug 101 can be a male or female plug that matches the H4 terminal.

[0043] As one of the preferred embodiments, the plug 101 includes a PV male plug and a PV female plug;

[0044] The PV male connector is used to plug the PV female terminal of the inverter, and the PV female connector is used to plug the PV male terminal of the inverter.

[0045] The inverter terminals include PV female terminals and PV male terminals, which are sealed according to the PV male and PV female terminals on the base 100 that are adapted to the size and position of the inverter terminals.

[0046] As one of the preferred embodiments, the PV male connector includes a chamfered concave head and a sectioned side.

[0047] The PV female connector includes a chamfered head.

[0048] The PV female connector features a chamfered head to compensate for dimensional tolerances in the inverter structure, facilitating faster installation. The PV male connector also features a concave head with chamfered corners and a profiled side profile to effectively prevent misalignment caused by inverter terminal tolerances and ensure connection reliability.

[0049] The center spacing of the mounting holes of the PV male connector and the PV female connector is designed according to the specifications of the inverter terminal model.

[0050] The plug 101 is made of a soft conductive material. Preferably, the plug 101 is made of copper.

[0051] As one of the preferred implementations, the inverter terminal test plugging device of one implementation further includes:

[0052] The electrical connection structure is used to establish electrical connections between different plugs 101.

[0053] Preferably, the base 100 adopts a countersunk hole design, the connector is fixed by screws, and adjacent plugs 101 are connected using ordinary wires to achieve a series conduction effect. Therefore, the electrical connection structure can use ordinary wires set based on the base 100.

[0054] As one of the embodiments, in order to solve the universality problem of high-voltage insulation testing of different types of inverters, the embodiment of the present disclosure provides an inverter terminal testing and plugging device of a preferred embodiment.

[0055] Figure 2 FIG. 1 is a module structure diagram of an inverter terminal test plugging device according to a preferred embodiment. Figure 2 As shown, the inverter terminal test plugging device of a preferred embodiment further includes:

[0056] A moving mechanism 200 provided on the base 100;

[0057] The plug 101 is provided on the moving mechanism 200 to facilitate position change.

[0058] like Figure 2 As shown, the plug 101 is not directly provided on the base 100 but is provided on the moving mechanism 200. According to the cooperation between the moving mechanism 200 and the base 100, the position of the plug 101 is changed to adapt to different types of inverter terminals.

[0059] The moving mechanism 200 can realize movement on the base 100 or movement of the plug 101 .

[0060] As one of the optional embodiments, the moving mechanism 200 includes:

[0061] one or more moving tracks;

[0062] The plug 101 can be movably arranged on the movable track.

[0063] In actual applications, the operator may adjust the movement of the plugs 101 according to the type of the inverter terminal to change the spacing between the plugs 101 and the like.

[0064] The moving mechanism 200 includes:

[0065] one or more moving tracks;

[0066] The plug 101 can be movably arranged on the movable track.

[0067] According to the arrangement of the inverter terminals, different directions or different numbers of moving tracks are selected to achieve different size adjustments of the plug 101 in each direction.

[0068] As one of the optional embodiments, the moving mechanism 200 includes:

[0069] One or more connectors;

[0070] Wherein, one of the plugs 101 can be fixedly mounted on one of the connecting seats.

[0071] Among them, multiple connection sockets can be arranged in an array, and the plug 101 can be selected and fixed according to the actual size of the inverter terminal to form an appropriate fit. At the same time, based on the design of the connection socket, it is easy to replace the plug 101 of different sizes to adapt to the size changes of the inverter terminal.

[0072] As another preferred embodiment, the base 100 is a base made of a flexible material.

[0073] According to the selection of the flexible material, the base 100 has flexibility and can be deformed accordingly to facilitate compensating for the dimensional tolerance of the inverter structure.

[0074] Preferably, the base is a U-type plastic base.

[0075] The inverter terminal test and plugging device of the disclosed embodiment includes a base 100 and one or more plugs 101 disposed on the base 100. The plugs 101 are used to seal the inverter terminals. Testers can operate the inverter terminal test and plugging device to perform standardized plugging operations on the inverter terminals at once using the plugs 101, achieving a single-terminal plugging operation without having to plug and unplug terminals one by one. This improves testing efficiency and reduces labor intensity.

[0076] Regarding this disclosure, the following points need to be explained:

[0077] (1) The drawings of the embodiments of the present disclosure only relate to the structures related to the embodiments of the present disclosure. Other structures may refer to the general design.

[0078] (2) For the sake of clarity, the thickness and size of layers or structures in the drawings used to describe the embodiments of the present invention are exaggerated. It is understood that when an element such as a layer, film, region, or substrate is referred to as being "on" or "under" another element, the element may be "directly on" or "under" the other element, or intervening elements may be present.

[0079] (3) Unless there is a conflict, the embodiments of the present disclosure and the features therein may be combined to form new embodiments. The above are only specific embodiments of the present disclosure, but the scope of protection of the present disclosure is not limited thereto. The scope of protection of the present disclosure shall be based on the scope of protection of the claims.

[0080] The technical features of the above embodiments can be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0081] The above embodiments merely illustrate several implementation methods of the present application. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the patent application. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the spirit of the present application, all of which fall within the scope of protection of the present application. Therefore, the scope of protection of the present patent application shall be determined by the appended claims.

Claims

1. An inverter terminal test plugging and unplugging device, characterized in that: include: base; one or more plugs disposed on the base; Wherein, the plug is used to seal the terminal of the inverter; Also includes: A moving mechanism provided on the base; Wherein, the plug is arranged on the moving mechanism so as to change the position; one or more moving tracks; Wherein, the plug is movably arranged on the movable track; The moving mechanism comprises: One or more connectors; Wherein, one of the plugs can be fixedly mounted on one of the connecting seats.

2. The inverter terminal test plugging and unplugging device according to claim 1, characterized in that: The base is made of a flexible material.

3. The inverter terminal test plugging and unplugging device according to claim 2, characterized in that: The base is a U-shaped rubber base.

4. The inverter terminal test plugging and unplugging device according to claim 1, characterized in that: The plug includes a PV male plug and a PV female plug; The PV male connector is used to plug the PV female terminal of the inverter, and the PV female connector is used to plug the PV male terminal of the inverter.

5. The inverter terminal test plugging and unplugging device according to claim 4, characterized in that: The PV male connector includes a chamfered concave head and a sectioned side. The PV female connector includes a chamfered head.

6. The inverter terminal test plugging and unplugging device according to claim 1, characterized in that: The plug is a copper plug.

7. The inverter terminal test plugging and unplugging device according to claim 1, characterized in that: Also includes: The electrical connection structure is used to establish electrical connections between different plugs.