Television mainboard splitting jig

By designing a TV motherboard split fixture, combined with a rack and a vacuum cleaner system, the problem of powder accumulation affecting processing accuracy is solved, and the powder is automatically cleaned, which reduces the burden on workers and improves processing efficiency.

CN223274300UActive Publication Date: 2025-08-26GUANGDONG ASANO TECH
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Patent Information

Application Number
CN202422750985.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-26
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

During the processing of existing TV motherboards, powder accumulation affects the processing accuracy and requires frequent manual cleaning to increase the burden on workers.

Method used

Design a TV motherboard split-board fixture, including a rack, working unit and vacuum cover, and use negative pressure equipment to suck off powder and reduce manual cleaning needs.

Benefits of technology

It realizes automatic cleaning of powder during the plate separation process, reduces labor intensity for workers, and improves processing accuracy and efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a television mainboard splitting jig which can assist in cleaning powder and reducing burden of workers when a television mainboard is disassembled and assembled, the television mainboard splitting jig comprises a machine frame and an operation unit, the operation unit comprises a bottom plate and a cover plate, the cover plate is hinged to the bottom plate, the cover plate is used for pressing the television mainboard on the bottom plate, and the bottom plate is hinged to the machine frame. The bottom plate is provided with at least two grooves used for containing electronic components on a television mainboard, a feed groove is formed between every two adjacent grooves, and the cover plate is provided with a notch used for avoiding a milling cutter and the electronic components on the television mainboard; the utility model relates to a television dust collection device, in particular to a television dust collection device which comprises a machine frame, a concave portion used for containing a bottom plate is arranged on the machine frame, a support is arranged on the machine frame, a dust collection cover is detachably installed on the support, the dust collection cover is located above the concave portion, and the dust collection cover is connected with external negative pressure equipment.
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Description

Technical Field

[0001] The utility model belongs to the technical field of television production, and more specifically relates to a television mainboard separation jig. Background Art

[0002] The TV motherboard is generally composed of a PCB board. After completing the installation of electronic components on the entire PCB board, the entire PCB board needs to be divided into specific shapes to ensure that the PCB board can be installed in the TV base.

[0003] Existing depaneling is typically done on a milling machine, where a milling cutter is used to cut the PCB. During this process, a jig is required to secure the PCB and facilitate machining with the milling cutter. During this process, due to the material of the PCB, a large amount of powder is generated. This accumulation of powder can affect the clamping of the PCB, thereby affecting machining accuracy. Therefore, every time a new PCB is clamped, workers turn the jig upside down to pour out the powder or use a brush to clean it off. Utility Model Content

[0004] The main purpose of the utility model is to provide a TV mainboard separation jig, which can assist in cleaning powder when disassembling and assembling the TV mainboard and reduce the burden on workers.

[0005] According to a first aspect of the present invention, a jig for separating a television motherboard is provided, comprising a frame and an operating unit, wherein the operating unit comprises a base plate and a cover plate, wherein the cover plate is hingedly connected to the base plate and is used to press the television motherboard against the base plate, wherein the base plate is provided with at least two grooves for accommodating electronic components on the television motherboard, a tool groove being provided between two adjacent grooves, and the cover plate is provided with a notch for avoiding a milling cutter and electronic components of the television motherboard;

[0006] The frame is provided with a recessed portion for placing the bottom plate, the frame is provided with a bracket, a dust hood is detachably mounted on the bracket, the dust hood is located above the recessed portion, and the dust hood is connected to an external negative pressure device.

[0007] In the above-mentioned TV motherboard separation jig, the bracket includes a top column and a mounting plate, the top column is fixed on the frame, the mounting plate is fixed on the top of the top column, and the dust cover is detachably connected to the mounting plate.

[0008] In the above-mentioned TV motherboard separation jig, the dust collection hood includes a hood body and a flexible pipe connected to the hood body, the hood body is detachably connected to the mounting plate, and the flexible pipe is connected to an external negative pressure device.

[0009] In the above-mentioned TV mainboard separation jig, the mounting plate is provided with a through hole, the flexible pipe passes through the through hole, and the cover is located below the mounting plate.

[0010] In the above-mentioned TV mainboard separation jig, the dust cover is detachably mounted on the bracket by magnetic attraction.

[0011] In the above-mentioned TV motherboard depaneling jig, an air outlet is provided in the tool path, a first gas channel is provided in the bottom plate, the air outlet is connected to the first gas channel, and a second gas channel is provided on the frame, and the second gas channel is connected to an external gas supply device;

[0012] When the bottom plate is placed in the recessed portion, the first gas channel is communicated with the second gas channel.

[0013] In the above-mentioned TV mainboard separation jig, a plurality of positioning blocks are provided on the bottom plate, and the plurality of positioning blocks cooperate to position the TV mainboard on the bottom plate.

[0014] One of the above technical solutions of the utility model has at least one of the following advantages or beneficial effects:

[0015] In the present invention, the working unit is made into a detachable module, which is used to clamp the TV mainboard. When separating the boards, the working unit is taken out from the frame and placed on the milling machine to carry out the board separation operation. After the board separation is completed, the working unit is taken out from the milling machine and placed in the recessed part. After opening the cover, the dust on the bottom plate and the TV mainboard can be sucked using the dust hood. There is no need to manually use a brush to clean the dust, which greatly reduces the labor burden. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0017] Figure 1 It is a structural diagram of the first embodiment of the utility model;

[0018] Figure 2 This is a schematic structural diagram of an operating unit according to a first embodiment of the present invention;

[0019] Figure 3 It is a top view of the base plate of the first embodiment of the present utility model.

[0020] Among them, the reference numerals of each figure are:

[0021] 1. Frame; 11. Second gas channel; 2. Working unit; 21. Bottom plate; 211. Groove; 212. Tool feed groove; 213. Positioning block; 214. First gas channel; 22. Cover plate; 3. Bracket; 31. Top column; 32. Mounting plate; 4. Dust hood; 41. Hood body; 42. Flexible duct. DETAILED DESCRIPTION

[0022] The following describes embodiments of the present invention in detail, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be understood as limiting the present invention.

[0023] The following disclosure provides many different embodiments or examples for implementing different solutions of the present invention.

[0024] Reference Figures 1 to 3 As shown, a TV motherboard separation jig includes a frame 1 and an operating unit 2. The operating unit 2 includes a base plate 21 and a cover plate 22. The cover plate 22 is hinged to the base plate 21 and is used to press the TV motherboard onto the base plate 21. The base plate 21 is provided with at least two grooves 211 for accommodating electronic components on the TV motherboard. A tool groove 212 is provided between two adjacent grooves 211. The cover plate 22 is provided with a notch for avoiding a milling cutter and electronic components on the TV motherboard. The cover plate 22 can press part of the edge of the TV motherboard, thereby pressing the TV motherboard.

[0025] The frame 1 is provided with a recessed portion for placing the bottom plate 21, and the frame 1 is provided with a bracket 3, on which a dust hood 4 is detachably mounted. The dust hood 4 is located above the recessed portion and is connected to an external negative pressure device.

[0026] The operating unit 2 is made into a detachable module, and the operating unit 2 is used to clamp the TV mainboard. When separating the boards, the operating unit 2 is taken out from the frame 1 and placed on the milling machine, and the board separation operation can be carried out. After the board separation is completed, the operating unit 2 is taken out from the milling machine and placed in the recessed part. After opening the cover 22, the dust on the bottom plate 21 and the TV mainboard can be absorbed by the dust hood 4. There is no need to manually use a brush to clean the dust, which greatly reduces the labor burden.

[0027] In this embodiment, a plurality of positioning blocks 213 are provided on the base plate 21, and the plurality of positioning blocks 213 cooperate to position the position of the TV mainboard on the base plate 21. After the TV mainboard is positioned, the electronic components on the TV mainboard will be located in the groove 211 to avoid damage to the electronic components. Then the cover plate 22 can be covered. During milling processing, the mechanism on the milling machine will press the cover plate 22 and the TV mainboard at the same time. The milling cutter moves along a preset path, and the gap allows the milling cutter to pass through. The tool groove 212 is for the milling cutter to extend into, to avoid the milling cutter damaging the base plate 21.

[0028] In this embodiment, the bracket 3 includes a top column 31 and a mounting plate 32. The top column 31 is fixed to the frame 1, and the mounting plate 32 is fixed to the top of the top column 31. The dust collection hood 4 includes a hood body 41 and a flexible pipe 42 connected to the hood body 41. The flexible pipe 42 is connected to the external negative pressure device. The mounting plate 32 is provided with a through hole, and the flexible pipe 42 passes through the through hole. The hood body 41 is located below the mounting plate 32, and the hood body 41 and the mounting plate 32 are detachably connected.

[0029] When in use, the cover body 41 is separated from the mounting plate 32, and the cover body 41 can be moved. The cover body 41 is lowered and covers the recessed portion to absorb dust. The flexible pipe 42 can be bent and deformed, so the flexible pipe 42 will not be torn when the cover body 41 moves.

[0030] Preferably, the dust cover 4 is detachably mounted on the bracket 3 by magnetic attraction, and the worker only needs to use slight force to tear off the cover body 41;

[0031] Specifically, a first magnetic block can be set on the cover body 41, and a second magnetic block can be set on the mounting plate 32. When the first magnetic block and the second magnetic block touch each other, the cover body 41 can be adsorbed on the mounting plate 32.

[0032] In this embodiment, a gas outlet is provided in the tool path 212, a first gas channel 214 is provided in the bottom plate 21, the gas outlet is connected to the first gas channel 214, and a second gas channel 11 is provided on the frame 1, and the second gas channel 11 is connected to an external gas supply device;

[0033] When the base plate 21 is placed in the recessed portion, the first gas channel 214 is connected to the second gas channel 11. When the dust hood 4 absorbs dust, the external air supply device will be started synchronously, allowing high-speed gas to enter the second gas channel 11, then pass through the first gas channel 214, and then be ejected from the air outlet, thereby blowing out the dust in the tool groove 212 to assist in cleaning the dust.

[0034] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A TV motherboard separation jig, characterized in that: The machine comprises a frame and an operating unit, wherein the operating unit comprises a bottom plate and a cover plate, wherein the cover plate is hingedly connected to the bottom plate and is used to press the TV mainboard against the bottom plate, wherein the bottom plate is provided with at least two grooves for accommodating electronic components on the TV mainboard, a tool feed groove is provided between two adjacent grooves, and the cover plate is provided with a notch for avoiding the milling cutter and the electronic components of the TV mainboard; The frame is provided with a recessed portion for placing the bottom plate, the frame is provided with a bracket, a dust hood is detachably mounted on the bracket, the dust hood is located above the recessed portion, and the dust hood is connected to an external negative pressure device.

2. The TV motherboard separation jig according to claim 1, characterized in that: The bracket includes a top column and a mounting plate, the top column is fixed on the frame, the mounting plate is fixed on the top of the top column, and the dust cover is detachably connected to the mounting plate.

3. The TV mainboard separation jig according to claim 2, characterized in that: The dust collection hood includes a hood body and a flexible pipe connected to the hood body. The hood body is detachably connected to the mounting plate, and the flexible pipe is connected to an external negative pressure device.

4. The TV mainboard separation jig according to claim 3, characterized in that: The mounting plate is provided with a through hole, the flexible pipe passes through the through hole, and the cover is located below the mounting plate.

5. The TV mainboard separation jig according to claim 1, characterized in that: The dust cover is detachably mounted on the bracket by magnetic attraction.

6. The TV mainboard separation jig according to claim 1, characterized in that: An air outlet is provided in the tool path, a first air channel is provided in the bottom plate, the air outlet is communicated with the first air channel, a second air channel is provided on the frame, and the second air channel is connected to an external air supply device; When the bottom plate is placed in the recessed portion, the first gas channel is communicated with the second gas channel.

7. The TV mainboard separation jig according to claim 1, characterized in that: A plurality of positioning blocks are provided on the bottom plate, and the plurality of positioning blocks cooperate to position the position of the TV mainboard on the bottom plate.