Chocolate rotating disc type temperature adjusting casting machine

Through mechanized collection plate replacement and motor-driven casting system, the problem of low production efficiency caused by manual operation in the prior art is solved, and the automation of chocolate molding and collection is realized, and the production efficiency is improved.

CN223274831UActive Publication Date: 2025-08-29GUANGDONG SWEET FOOD CO LTD
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Patent Information

Application Number
CN202422587590.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-25
Publication Date
2025-08-29
Estimated Expiration
2034-10-25

AI Technical Summary

Technical Problem

The existing chocolate turntable temperature-regulating casting machines require manual operation during the removal and replacement of the molding plate, resulting in low production efficiency.

Method used

The mechanized collection disk replacement system is adopted, and the combination of vacuum suction cups and cylinders is used to realize the automatic replacement and molding of the collection disk. Combined with the motor-driven collection disk rotation and the vacuum pump-controlled chocolate casting, the mechanized process of chocolate molding and collection is realized.

Benefits of technology

It improves the efficiency of chocolate production, realizes the automation of chocolate molding and collection, reduces manual intervention, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a chocolate rotating disc type temperature adjusting casting machine, and particularly relates to the field of chocolate production, the chocolate rotating disc type temperature adjusting casting machine comprises a base, the top of the base is provided with a casting mechanism, and the casting mechanism comprises a blending cylinder fixedly connected to the top of the base. The output end of a third motor drives a cross to rotate to drive a left collecting disc to the top of a connecting table, then the output end of an air cylinder drives the collecting disc to move downwards to be installed on the top of the connecting table, a leftmost vacuum suction cup is loosened, meanwhile, the output end of the air cylinder moves upwards, and meanwhile a rightmost vacuum suction cup is loosened to release the collecting disc. And after the chocolates are collected by the collecting discs, the controller controls the output end of the air cylinder to move downwards again, meanwhile, the collecting discs full of the chocolates are adsorbed by the vacuum suction cup on the left side, and a new collecting disc which is manually replaced is adsorbed by the vacuum suction cup on the right side. By reciprocating the process, the chocolate forming and collecting mechanization effect is achieved. And the effect of improving the production efficiency is further achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of chocolate production, in particular to a chocolate turntable type temperature regulating pouring machine. Background Art

[0002] Chocolate is a sweet treat made primarily from cocoa mass and cocoa butter. The chocolate production process involves selecting, drying, grinding, heating, stirring, maturing, cooling, and molding to create a perfectly dark, shiny chocolate bar.

[0003] Chocolate is usually made using a depositing machine. The chocolate turntable temperature control depositing machine is a device specifically used for temperature control and depositing during the chocolate production process. It combines the two functions of temperature control and depositing, and realizes a continuous and efficient operation process through the design of the turntable.

[0004] During operation, existing chocolate turntable-type tempering and depositing machines require manual removal of chocolate molding trays after collection. This takes a long time to remove and replace, and the mechanism must be stopped during this process, impacting production efficiency. Therefore, the present inventors have provided a chocolate turntable-type tempering and depositing machine to address the problems identified in the aforementioned background art. Utility Model Content

[0005] The purpose of the utility model is to provide a chocolate turntable temperature regulating depositing machine, which achieves the effect of improving production efficiency.

[0006] The purpose of the utility model can be achieved through the following technical solutions:

[0007] A chocolate turntable temperature control and pouring machine comprises a base, a pouring mechanism is provided on the top of the base, the pouring mechanism comprises a blending cylinder fixedly connected to the top of the base, an inlet is provided on the left top of the blending cylinder, a vacuum pump is installed on the right side of the blending cylinder, an input end of the vacuum pump is fixedly connected to an input pipe, the left end of the input pipe is fixedly communicated with the blending cylinder, and an output end of the vacuum pump is fixedly connected to a pouring nozzle, a material receiving mechanism is provided on the right side of the pouring mechanism, and a part changing mechanism is provided on the right side of the material receiving mechanism, the part changing mechanism comprises a fixed platform fixedly connected to the base, a movable platform is slidably connected to the top of the fixed platform, a cylinder is fixedly connected to the top of the fixed platform, and the output end of the cylinder is fixedly connected to the movable platform; a rotating groove is provided on the top of the movable platform, a third motor is installed inside the rotating groove, the output end of the third motor is fixedly connected to a cross, a group of vacuum suction cups are fixedly connected to the bottom of the cross, and a collecting tray is adsorbed on the bottom of the vacuum suction cup.

[0008] As a further solution of the present invention: a mounting groove is provided on the top of the base, a heater is installed inside the mounting groove, the heating end of the heater is in contact with the bottom of the blending cylinder, a temperature detector is installed on the right side of the inside of the blending cylinder, and a controller is installed on the front of the blending cylinder, and the controller is electrically connected to the temperature detector, the heater, and the flow control valve.

[0009] As a further solution of the present invention: a first motor is installed on the top of the blending cylinder, and the output end of the first motor is fixedly connected to a rotating rod, and the upper and lower sides of the rotating rod are respectively rotatably connected to the blending cylinder, and a group of stirring blades are fixedly connected to the rotating rod.

[0010] As a further solution of the present invention: a flow regulating valve is installed on the input pipe, and the flow regulating valve is electrically connected to the controller.

[0011] As a further solution of the present invention: the material collecting mechanism includes a support platform fixedly connected to the top of the base, the top of the support platform is fixedly connected to a connecting platform, the top of the connecting platform is provided with a collecting tray that can rotate intermittently, and a group of forming grooves are opened at the top edge of the collecting tray, and the leftmost forming groove is located directly below the pouring nozzle.

[0012] As a further solution of the present invention: a second motor is installed inside the connecting platform, the second motor is electrically connected to the controller, and the output end of the second motor is fixedly connected to a connecting piece; a connecting groove is opened at the bottom of the collecting tray, and the shape of the connecting piece is adapted to the connecting groove.

[0013] As a further solution of the present invention: a movable groove is provided on the top of the connecting platform, and a group of supporting wheels are rotatably connected to the inside of the movable groove through a movable shaft.

[0014] As a further solution of the present invention: a mounting tube is fixedly connected to the left side of the interior of the connecting platform, and a heat sink is installed on the top of the mounting tube; a heat dissipation groove is opened on the left side of the bottom of the connecting platform.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] This chocolate turntable temperature-controlled depositing machine uses a controller to activate a third motor via an external power supply. The output of the third motor drives a cross to rotate, moving one of the collection trays to the top of the connecting table. The controller then activates a pneumatic cylinder via an external power supply. The cylinder's output drives the movable table, the third motor, and the collection tray downward, installing the leftmost collection tray on the top of the connecting table. The controller then releases the leftmost vacuum suction cup from the collection tray and moves the cylinder's output upward. Simultaneously, the rightmost vacuum suction cup releases the rightmost collection tray, which is filled with chocolate, for manual removal. After the collection tray collects the chocolate, the controller controls the cylinder's output downward again. Simultaneously, the left vacuum suction cup absorbs the filled collection tray, and the right vacuum suction cup absorbs the manually replaced collection tray. The third motor's output then rotates 90 degrees again to allow the next collection tray to collect the chocolate. This repetitive process achieves mechanized chocolate molding and collection, thereby improving production efficiency.

[0017] In addition, when the chocolate turntable temperature-controlled depositing machine is in use, the collecting tray is installed on the top of the connecting platform by plugging it into the connecting slot and the connecting piece. Then, the controller starts the second motor through an external power supply. The output end of the second motor drives the collecting tray to rotate intermittently. Each time it rotates, the molding slot adjacent to the leftmost molding slot in the clockwise direction is driven to the leftmost position. When the collecting tray stops rotating, the controller discharges a fixed amount of chocolate liquid through the vacuum pump. The chocolate liquid is discharged into the leftmost molding slot. Then, the second motor drives the collecting tray to rotate again. Through the reciprocating process, the integrated chocolate pouring and molding effect is achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of a chocolate turntable temperature regulating depositing machine;

[0019] Figure 2 This is a schematic diagram of the structure of the pouring mechanism in a chocolate turntable temperature-regulating pouring machine;

[0020] Figure 3 This is a schematic diagram of the structure of the material receiving mechanism in a chocolate turntable temperature regulating depositing machine;

[0021] Figure 4 The figure is a schematic diagram of the structure of the parts replacement mechanism in a chocolate turntable temperature regulating and depositing machine when viewed from above.

[0022] In the figure: 10, base; 11, mounting groove; 12, heater; 13, temperature detector; 15, controller; 20, pouring mechanism; 201, blending cylinder; 202, inlet; 203, first motor; 204, rotating rod; 205, stirring blade; 206, vacuum pump; 207, input pipe; 208, pouring nozzle; 209, flow control valve 209; 30, receiving mechanism; 301, support platform; 302, connecting Connecting platform; 303, second motor; 304, connecting piece; 305, movable groove; 306, supporting wheel; 307, mounting cylinder; 308, heat sink; 309, heat exhaust groove; 40, parts replacement mechanism; 401, fixed platform; 402, movable platform; 403, cylinder; 404, rotating groove; 405, third motor; 406, vacuum suction cup; 407, cross; 50, collecting plate; 51, molding groove; 52, connecting groove. DETAILED DESCRIPTION

[0023] like Figure 1 、 2 As shown, a chocolate turntable temperature-controlled depositing machine includes a base 10, with a depositing mechanism 20 disposed on top of the base 10. The depositing mechanism 20 includes a mixing cylinder 201 fixedly connected to the top of the base 10. An inlet 202 is defined at the top left side of the mixing cylinder 201. A vacuum pump 206 is mounted on the right side of the mixing cylinder 201. An input pipe 207 is fixedly connected to the input end of the vacuum pump 206. The left end of the input pipe 207 is fixedly connected to the mixing cylinder 201. A pouring nozzle 208 is fixedly connected to the output end of the vacuum pump 206. A material receiving mechanism 30 is disposed on the right side of the depositing mechanism 20.

[0024] Preferably, a mounting groove 11 is defined at the top of the base 10, within which a heater 12 is mounted. The heating end of the heater 12 contacts the bottom of the blending cylinder 201. During use, chocolate blocks are added to the blending cylinder 201 through the inlet 202. The heater 12 is activated by an external power source, heating the chocolate blocks within the blending cylinder 201 to melt the chocolate. The vacuum pump 206 is then activated by the external power source, sucking in liquid chocolate through the inlet pipe 207 and discharging it through the pouring nozzle 208.

[0025] Preferably, a temperature detector 13 is installed on the right side of the interior of the blending cylinder 201, and a controller 15 is installed on the front of the blending cylinder 201. The controller 15 is electrically connected to the temperature detector 13, the heater 12, and the flow control valve 209. During use, when the heater 12 is activated, the temperature detector 13 detects the temperature inside the blending cylinder 201 in real time and then feeds the temperature signal back to the controller 15 until the temperature inside the blending cylinder 201 matches the temperature set by the staff. The controller 15 then controls the heating effect of the heater 12 to maintain the set temperature inside the blending cylinder 201.

[0026] Preferably, a flow regulating valve 209 is installed on the input pipe 207. The flow regulating valve 209 is electrically connected to the controller 15. Thus, the controller 15 can control the flow regulating valve 209 to adjust the flow rate of the chocolate liquid output at a given time, thereby cooperating with the vacuum pump 206 that is activated for a fixed time to achieve the effect of quantitatively discharging the chocolate liquid.

[0027] Furthermore, a first motor 203 is mounted on the top of the blending cylinder 201. A rotating rod 204 is fixedly connected to the output end of the first motor 203. The upper and lower sides of the rotating rod 204 are rotatably connected to the blending cylinder 201, respectively. A set of stirring blades 205 are fixedly connected to the rotating rod 204. During use, the first motor 203 is activated by an external power source. The output end of the first motor 203 drives the rotating rod 204 and the stirring blades 205 to rotate, causing the stirring blades 205 to stir the chocolate, thereby achieving a more uniform temperature and uniform heating of the chocolate liquid.

[0028] refer to Figure 1 、 3 The material receiving mechanism 30 includes a support platform 301 fixedly connected to the top of the base 10, and the top of the support platform 301 is fixedly connected to a connecting platform 302. The top of the connecting platform 302 is provided with a collecting tray 50 that can rotate intermittently. A group of forming grooves 51 are opened at the top edge of the collecting tray 50, and the leftmost forming groove 51 is located directly below the pouring nozzle 208.

[0029] Specifically, a second motor 303 is installed within the connecting platform 302 and is electrically connected to the controller 15. A connector 304 is fixedly connected to the output end of the second motor 303. A connecting slot 52 is defined at the bottom of the collection tray 50, and the connector 304 matches the shape of the connecting slot 52. During use, the collection tray 50 is mounted on top of the connecting platform 302 by plugging the connecting slot 52 into the connector 304. The controller 15 then activates the second motor 303 via an external power source. The output end of the second motor 303 drives the collection tray 50 to intermittently rotate, each rotation moving the leftmost molding slot 51 clockwise to the leftmost position. When the collection tray 50 stops rotating, the controller 15 uses the vacuum pump 206 to discharge a predetermined amount of chocolate liquid into the leftmost molding slot 51. The second motor 303 then drives the collection tray 50 to rotate again. This reciprocating process achieves the integrated chocolate pouring and molding effect.

[0030] Preferably, a movable groove 305 is provided on the top of the connecting platform 302, and a group of support wheels 306 are rotatably connected to the inside of the movable groove 305 through a movable shaft; when the collection tray 50 is installed on the connecting platform 302, the bottom of the collection tray 50 contacts the surface of the support wheels 306, thereby achieving a supporting effect on the collection tray 50, and when the collection tray 50 rotates, it drives the support wheels 306 to roll, making the collection tray 50 rotate more smoothly.

[0031] Furthermore, a mounting tube 307 is fixedly connected to the left side of the interior of the connecting platform 302, with a heat sink 308 mounted on the top of the mounting tube 307. A heat dissipation slot 309 is defined on the left side of the bottom of the connecting platform 302, located directly below the heat sink 308. When the collection tray 50 is mounted on the connecting platform 302, the left side of the bottom of the collection tray 50 contacts the surface of the heat sink 308. During use, the heat sink 308 is activated by an external power supply. The heat sink 308 absorbs the heat from the chocolate liquid inside the leftmost molding tank 51, accelerating the molding process of the chocolate liquid inside the molding tank 51. As the heat sink 308 dissipates heat, it uses its own fan to dissipate the absorbed heat through the heat dissipation slot 309.

[0032] refer to Figure 1 、 4A component replacement mechanism 40 is provided on the right side of the material receiving mechanism 30. The component replacement mechanism 40 includes a fixed platform 401 fixedly connected to the base 10. A movable platform 402 is slidably connected to the top of the fixed platform 401. A cylinder 403 is fixedly connected to the top of the fixed platform 401, and the output end of the cylinder 403 is fixedly connected to the movable platform 402. A rotating groove 404 is defined at the top of the movable platform 402. A third motor 405 is mounted within the rotating groove 404. A cross 407 is fixedly connected to the output end of the third motor 405. A set of vacuum suction cups 406 are fixedly connected to the bottom of the cross 407. The bottom of the vacuum suction cups 406 has a collection tray 50 attached to it. The third motor 405, cylinder 403, and vacuum suction cups 406 are electrically connected to the controller 15.

[0033] When in use, the controller 15 starts the third motor 405 through an external power supply, and the third motor 405 drives the cross 407 to rotate 90 degrees to drive one of the collection trays 50 to the top of the connecting table 302. Then, the controller 15 starts the cylinder 403 through an external power supply, and the output end of the cylinder 403 drives the movable table 402, the third motor 405 and the collection tray 50 to move downward, and the leftmost collection tray 50 is installed on the top of the connecting table 302, and the leftmost vacuum suction cup 406 is released from the collection tray through the controller 15. The tray 50 is connected, and the output end of the cylinder 403 moves upward. Simultaneously, the rightmost vacuum suction cup 406 releases the rightmost collection tray 50, which is filled with chocolate, for manual removal. After the collection tray 50 has collected the chocolate, the controller 15 controls the output end of the cylinder 403 to move downward again. Simultaneously, the left vacuum suction cup 406 absorbs the filled collection tray 50, and the right vacuum suction cup 406 absorbs the manually replaced collection tray 50. The output end of the third motor 405 then rotates 90 degrees again to allow the next collection tray 50 to be collected. This reciprocating process achieves a mechanized effect in chocolate molding and collection, greatly improving production efficiency.

[0034] The working principle of the present invention is as follows: when in use, the controller 15 starts the third motor 405 through an external power supply, and the third motor 405 drives the cross 407 to rotate 90 degrees to drive one of the collection trays 50 to the top of the connecting platform 302. Then, the controller 15 starts the cylinder 403 through an external power supply, and the output end of the cylinder 403 drives the movable platform 402, the third motor 405 and the collection tray 50 to move downward, and the leftmost collection tray 50 is installed on the top of the connecting platform 302, and the leftmost vacuum suction cup 406 is moved by the controller 15. The connection to the collection tray 50 is released, and the output end of the cylinder 403 moves upward. Simultaneously, the rightmost vacuum suction cup 406 releases the rightmost collection tray 50, which is filled with chocolate, for manual removal. After the collection tray 50 has collected the chocolate, the controller 15 controls the output end of the cylinder 403 to move downward again. Simultaneously, the left vacuum suction cup 406 absorbs the filled collection tray 50, and the right vacuum suction cup 406 absorbs the manually replaced collection tray 50. The output end of the third motor 405 then rotates 90 degrees again to allow the next collection tray 50 to be collected. This reciprocating process achieves a mechanized effect in chocolate molding and collection, greatly improving production efficiency.

[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A chocolate turntable temperature regulating and pouring machine, comprising a base (10), a pouring mechanism (20) being provided on the top of the base (10), the pouring mechanism (20) comprising a blending cylinder (201) fixedly connected to the top of the base (10), characterized in that: The top left side of the blending cylinder (201) is provided with an inlet (202), the right side of the blending cylinder (201) is provided with a vacuum pump (206), the input end of the vacuum pump (206) is fixedly connected to an input pipe (207), the left end of the input pipe (207) is fixedly connected to the blending cylinder (201), the output end of the vacuum pump (206) is fixedly connected to a pouring nozzle (208), the right side of the pouring mechanism (20) is provided with a material receiving mechanism (30), the right side of the material receiving mechanism (30) is provided with a part changing mechanism (40), the part changing mechanism (40) includes a fixed platform (40) fixedly connected to the base (10) 1), the top of the fixed platform (401) is slidably connected to a movable platform (402), the top of the fixed platform (401) is fixedly connected to a cylinder (403), and the output end of the cylinder (403) is fixedly connected to the movable platform (402); a rotating groove (404) is provided on the top of the movable platform (402), a third motor (405) is installed inside the rotating groove (404), the output end of the third motor (405) is fixedly connected to a cross (407), the bottom of the cross (407) is fixedly connected to a group of vacuum suction cups (406), and the bottom of the vacuum suction cups (406) adsorbs a collecting tray (50).

2. A chocolate turntable temperature regulating depositing machine according to claim 1, characterized in that: The top of the base (10) is provided with a mounting groove (11), a heater (12) is installed inside the mounting groove (11), a heating end of the heater (12) is in contact with the bottom of the blending cylinder (201), a temperature detector (13) is installed on the right side of the inside of the blending cylinder (201), and a controller (15) is installed on the front of the blending cylinder (201), and the controller (15) is electrically connected to the temperature detector (13), the heater (12), and the flow regulating valve (209).

3. The chocolate turntable temperature regulating depositing machine according to claim 1, characterized in that: A first motor (203) is installed on the top of the blending cylinder (201); an output end of the first motor (203) is fixedly connected to a rotating rod (204); upper and lower sides of the rotating rod (204) are respectively rotatably connected to the blending cylinder (201); and a group of stirring blades (205) are fixedly connected to the rotating rod (204).

4. The chocolate turntable temperature regulating depositing machine according to claim 1, characterized in that: A flow regulating valve (209) is installed on the input pipe (207), and the flow regulating valve (209) is electrically connected to the controller (15).

5. The chocolate turntable temperature regulating depositing machine according to claim 1, characterized in that: The material receiving mechanism (30) includes a support platform (301) fixedly connected to the top of the base (10), the top of the support platform (301) is fixedly connected to a connecting platform (302), the top of the connecting platform (302) is provided with a collecting tray (50) that can rotate intermittently, and a group of forming grooves (51) are opened at the top edge of the collecting tray (50), and the leftmost forming groove (51) is located directly below the pouring nozzle (208).

6. The chocolate turntable temperature regulating depositing machine according to claim 5, characterized in that: A second motor (303) is installed inside the connecting platform (302), the second motor (303) is electrically connected to the controller (15), and a connecting piece (304) is fixedly connected to the output end of the second motor (303); a connecting groove (52) is provided at the bottom of the collecting tray (50), and the shape of the connecting piece (304) is adapted to the shape of the connecting groove (52).

7. The chocolate turntable temperature regulating depositing machine according to claim 6, characterized in that: A movable groove (305) is provided on the top of the connecting platform (302), and a group of supporting wheels (306) are rotatably connected to the inside of the movable groove (305) via a movable shaft.

8. The chocolate turntable temperature regulating depositing machine according to claim 7, characterized in that: A mounting tube (307) is fixedly connected to the left side of the interior of the connecting platform (302), and a heat sink (308) is installed on the top of the mounting tube (307); a heat dissipation groove (309) is provided on the left side of the bottom of the connecting platform (302).