Visual intensive curing barn
By using temperature and humidity sensors and surveillance cameras during the tobacco leaf baking process, the unstable baking quality caused by relying on manual experience is solved, and efficient tobacco leaf baking with automated and manual control is achieved.
Patent Information
- Application Number
- CN202422447017.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-10-10
AI Technical Summary
The existing tobacco leaf baking technology mainly relies on manual experience, which leads to the inability to guarantee the baking quality and loss aggravates quality instability.
The visual intensive baking room is adopted, combined with temperature and humidity sensors and surveillance cameras, and the baking process is monitored in real time. The baking curve is formed through data collection and controlled through program control, and manually regulated with baking pictures.
It improves the stability and consistency of the baking quality of tobacco leaves, realizes dual automation and manual control, and improves the baking effect.
Smart Images
Figure CN223274881U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tobacco leaf baking, in particular to a visual intensive baking room. Background Art
[0002] Tobacco leaves are cultivated tobacco leaves and are the main raw material for tobacco products. They have a wide range of uses. In addition to being the main raw material for cigarettes, they can also be used to make tobacco products such as cigars and pipe tobacco. In order to quickly extract moisture from the tobacco leaves, the tobacco leaves need to be baked. The current tobacco baking technology still relies on manual experience. For example, from the start of ignition, how long should the heating be carried out to reach the color change period, how long should it be kept stable, how long should it take to reach the color fixation period, and how long should the stable heating be maintained to reach the dry period. This is a traditional baking technology that relies purely on manual experience. The existing technology has the following problems:
[0003] Because the existing technology mainly relies on the experience of roasters for roasting, the roasting experience cannot be passed on, resulting in the inability to guarantee the roasting quality; at the same time, the loss of roasting personnel has exacerbated the instability of the roasting quality of tobacco leaves. Utility Model Content
[0004] The utility model provides a visual intensive baking room to solve the problems raised in the above background technology.
[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:
[0006] A visualization-intensive baking room comprises a baking room shell, a sealed double-door is provided on the front side of the baking room shell, a fan and a dehumidification port are provided on the top of the baking room shell, the fan is located in front of the dehumidification port, and the fan and the dehumidification port are both connected to the inner cavity of the baking room shell, positioning long plates are fixedly installed below the left and right sides of the inner wall of the baking room shell, and installation long plates are fixedly installed above the left and right sides of the inner wall of the baking room shell, and a data acquisition frame is provided on the top rear side of the installation long plate.
[0007] A further improvement of the technical solution of the present invention is that: the tops of the two positioning long plates are provided with a plurality of tobacco rack slots extending to the opposite sides, the inner sides of the two tobacco rack slots on the opposite sides are both clamped with tobacco racks, and tobacco is hung on the outer walls of the tobacco racks.
[0008] A further improvement of the technical solution of the present invention is that a hot air generator is fixedly installed on the rear side of the baking room shell, and the output end of the hot air generator passes through the rear side of the inner cavity of the baking room shell.
[0009] A further improvement of the technical solution of the present utility model is that: a positioning plug-in plate is fixedly installed on the top rear side of the two mounting long plates, rubber strips are fixedly installed on the left and right sides of the two positioning plug-ins, and positioning slots are opened on the left and right sides of the bottom of the data acquisition frame, and the two positioning plug-ins are connected to the two positioning slots by rubber strips.
[0010] A further improvement of the technical solution of the present utility model is that: a temperature and humidity sensor is fixedly installed on the front side of the bottom of the data acquisition frame, and the data acquisition frame is provided with a plurality of positioning holes that pass through the upper and lower parts, and a threaded rod is provided on the inner side of one of the plurality of positioning holes, and a limit plate is fixedly installed on the bottom of the threaded rod, and a suspension rod is fixedly installed on the bottom of the limit plate, and a surveillance camera is fixedly installed on the bottom of the suspension rod.
[0011] A further improvement of the technical solution of the present invention is that: the outer wall of the threaded rod passes through the upper part of the data acquisition frame and is threadedly mounted with a threaded ring, and the bottom of the threaded ring overlaps the top of the data acquisition frame.
[0012] Due to the adoption of the above technical solution, the present invention has achieved the following technical advancements compared to the prior art:
[0013] 1. The utility model provides a visual intensive curing room, which adopts temperature and humidity sensors to obtain the curing temperature and humidity of the curing room in real time, obtains the curing pictures of tobacco leaves through cameras, forms the curing curve of each variety through data collection, and controls the curing process of tobacco leaves through programs, thereby improving the curing quality of tobacco leaves. At the same time, through the curing pictures, the curing process of tobacco leaves can also be manually controlled to improve the curing quality.
[0014] 2. The utility model provides a visualization intensive baking room. By installing a long board, a positioning plug-in board, a data acquisition frame, a positioning socket, a threaded plug-in rod, and a threaded ring, the overall data acquisition frame and the monitoring camera can be quickly disassembled and assembled, which is convenient for the maintenance of the temperature and humidity sensor and the monitoring camera, and is also convenient for adjusting the shooting position of the monitoring camera, thereby improving applicability. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is an overall schematic diagram of the structure of the utility model;
[0016] Figure 2 This is a cross-sectional schematic diagram of the baking room shell of the utility model structure;
[0017] Figure 3 This is a rear view schematic diagram of the baking room shell of the utility model structure;
[0018] Figure 4 This is a schematic diagram of the separation of the installation long plate and the data acquisition frame of the utility model structure;
[0019] Figure 5 This is a schematic diagram of the temperature and humidity sensor and surveillance camera structure of the utility model;
[0020] Figure 6 This is a schematic diagram of the data transmission process between the temperature and humidity sensor and the surveillance camera of the utility model.
[0021] In the figure: 1. Curing room shell; 11. Positioning long board; 111. Tobacco rack slot; 112. Tobacco rack; 12. Mounting long board; 121. Positioning plug board; 122. Rubber strip; 13. Data acquisition rack; 131. Positioning slot; 132. Positioning jack; 133. Temperature and humidity sensor; 134. Hanging rod; 135. Limiting plate; 136. Threaded plug rod; 137. Threaded ring; 138. Surveillance camera; 14. Hot air generator; 2. Sealed double door; 3. Fan; 4. Dehumidification port. DETAILED DESCRIPTION
[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0023] like Figure 1 、 Figure 2 、 Figure 3 As shown, the utility model provides a visualization intensive curing room, comprising a curing room shell 1, a sealed double-opening door 2 is provided on the front side of the curing room shell 1, a fan 3 and a dehumidification port 4 are provided on the top of the curing room shell 1, the fan 3 is located in front of the dehumidification port 4, the fan 3 and the dehumidification port 4 are both connected to the inner cavity of the curing room shell 1, and positioning long plates 11 are fixedly installed at the lower left and right sides of the inner wall of the curing room shell 1, and mounting long plates 12 are fixedly installed at the upper left and right sides of the inner wall of the curing room shell 1, and a data acquisition frame 13 is provided on the top and rear side of the mounting long plates 12. A plurality of tobacco leaf rack slots 111 that pass through to the opposite sides are formed at the top of the two positioning long plates 11, and tobacco leaf racks 112 are clamped on the inner sides of the two tobacco leaf rack slots 111 on the opposite sides, and tobacco leaves are hung on the outer walls of the tobacco leaf racks 112. A hot air generator 14 is fixedly installed on the rear side of the curing room shell 1, and the output end of the hot air generator 14 passes through the rear side of the inner cavity of the curing room shell 1;
[0024] After hanging the tobacco leaves one by one on the tobacco rack 112, open the sealed double-door 2 and walk into the drying room shell 1, and insert the tobacco rack 112 into the tobacco rack slot 111 opened on the positioning long plate 11 from back to front one by one to complete the hanging of the tobacco leaves. Then, after closing the sealed double-door 2, start the hot air generator 14 on the rear side of the drying room shell 1 to supply hot air, so that the temperature inside the drying room shell 1 increases. At the same time, the fan 3 can be used to promote air flow to ensure air circulation inside the drying room, and the dehumidification port 4 is used to discharge moisture generated during the drying process.
[0025] like Figure 4 As shown, a positioning plug-in plate 121 is fixedly installed on the top rear side of the two mounting long plates 12, and rubber strips 122 are fixedly installed on the left and right sides of the two positioning plug-in plates 121. Positioning slots 131 are opened on the left and right sides of the bottom of the data acquisition frame 13, and the two positioning plug-in plates 121 are clamped with the two positioning slots 131 using the rubber strips 122;
[0026] The overall data acquisition frame 13 can be inserted by aligning the positioning slot 131 with the positioning plug-in plate 121 on the top of the installation long plate 12, and the rubber strip 122 is used to improve the stability after insertion, and finally the installation of the data acquisition frame 13 is completed. When disassembling, the overall data acquisition frame 13 can be directly pulled up, which improves the disassembly and assembly efficiency of the data acquisition frame 13 and facilitates maintenance work.
[0027] like Figure 5 、 Figure 6 As shown, a temperature and humidity sensor 133 is fixedly installed on the front side of the bottom of the data acquisition frame 13, and the data acquisition frame 13 is provided with a plurality of positioning holes 132 that pass through the upper and lower parts. A threaded rod 136 is provided on the inner side of one of the positioning holes 132. A limit plate 135 is fixedly installed on the bottom of the threaded rod 136. A suspension rod 134 is fixedly installed on the bottom of the limit plate 135. A surveillance camera 138 is fixedly installed on the bottom of the suspension rod 134. A threaded ring 137 is threadedly installed on the outer wall of the threaded rod 136 that passes through the upper part of the data acquisition frame 13. The bottom of the threaded ring 137 overlaps with the top of the data acquisition frame 13.
[0028] The temperature and humidity in the curing room shell 1 are monitored by the temperature and humidity sensor 133, and the tobacco leaf curing picture is obtained through the monitoring camera 138. The temperature and humidity sensor 133 and the monitoring camera 138 are in a high temperature state for a long time during the tobacco leaf curing process. The high temperature resistant KYWS-6LGF model temperature and humidity sensor 133 and the FADUNAN full-color monitoring explosion-proof monitoring camera 138 can be selected to ensure the smooth progress of data collection. The curing curve of each variety is formed through data collection. The tobacco leaf curing process is controlled by the program to improve the tobacco leaf curing quality. At the same time, the tobacco leaf curing process can also be manually controlled through the baking pictures to improve the curing quality. During the tobacco leaf curing process, the temperature and humidity sensor 133 obtains temperature and humidity data every five minutes, and the monitoring camera 138 obtains pictures every thirty minutes. A large amount of data will be generated in a tobacco leaf curing season. Temperature and humidity data and pictures. Since the temperature and humidity sensor 133 and the monitoring camera 138 are manufactured by different manufacturers and have different data transmission formats, a data docking standard is established. Data from different manufacturers are transmitted according to a unified standard and stored in a unified format on the cloud server. At the same time, a baking visualization platform is built: the baking temperature and humidity data and baking pictures are displayed through the baking visualization platform, which is convenient for the baker to control the baking process. The monitoring camera 138 can follow the threaded rod 136 to pass through any positioning hole 132 opened on the data acquisition frame 13 to determine the position. After inserting upward until the limit plate 135 hits the bottom of the data acquisition frame 13, the threaded ring 137 can be rotated and tightened on the outer wall of the threaded rod 136 until it hits the top of the data acquisition frame 13. The monitoring camera 138 at the bottom of the boom 134 can be hoisted, which is convenient for adjusting the shooting position of the monitoring camera 138.
[0029] The following is a detailed description of the working principle of the visual intensive baking room.
[0030] like Figure 1-6As shown, after the tobacco leaves are hung on the tobacco rack 112 one by one, the sealed double-opening door 2 is opened and the tobacco rack 112 is inserted into the tobacco rack slot 111 opened by the positioning long plate 11 from the back to the front one by one to complete the hanging of the tobacco leaves. Then, after closing the sealed double-opening door 2, the hot air generator 14 on the rear side of the baking room shell 1 is started to supply hot air, so that the temperature inside the baking room shell 1 is increased. At the same time, the fan 3 can be used to promote air flow to ensure air circulation inside the drying room, and the dehumidification port 4 is used to discharge the moisture generated during the drying process. At the same time, the temperature and humidity sensor 133 is used to monitor the temperature and humidity inside the baking room shell 1, and the baking picture of the tobacco leaves is obtained through the monitoring camera 138. The baking curve of each variety is formed through data collection, and the tobacco baking process is controlled by the program, which improves the baking quality of the tobacco leaves. At the same time, the tobacco baking process can also be manually controlled through the baking picture to improve the baking quality. During the tobacco baking process, the temperature and humidity sensor 133 obtains temperature and humidity data every five minutes, and the monitoring camera 138 obtains pictures every thirty minutes. A large amount of temperature and humidity data and images will be generated during the baking season. Since the temperature and humidity sensors 133 and the monitoring cameras 138 are manufactured by different manufacturers and have different data transmission formats, a data docking standard is established. The data from different manufacturers are transmitted according to a unified standard and stored in a unified format on the cloud server. At the same time, a baking visualization platform is built. The baking temperature and humidity data and baking images are displayed through the baking visualization platform, which is convenient for the baker to control the baking process. At the same time, the overall data acquisition frame 13 can be inserted by aligning the positioning slot 131 with the positioning plug-in plate 121 on the top of the installation long plate 12, and the rubber strip 122 is used to improve the stability after the insertion, and finally the installation of the data acquisition frame 13 is completed. At the same time, the monitoring camera 138 can follow the threaded rod 136 to pass through any positioning hole 132 opened in the data acquisition frame 13 to determine the position, and after inserting upward until the limit plate 135 hits the bottom of the data acquisition frame 13, the threaded ring 137 can be rotated and tightened on the outer wall of the threaded rod 136 until it hits the top of the data acquisition frame 13, and the monitoring camera 138 at the bottom of the boom 134 can be hoisted.
[0031] While the present invention has been generally described above, it is readily apparent to those skilled in the art that modifications or improvements may be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are intended to be within the scope of protection of the present invention.
Claims
1. A visual intensive baking room, comprising a baking room shell (1), characterized in that: The front side of the baking room shell (1) is provided with a sealed double-opening door (2), and the top of the baking room shell (1) is provided with a fan (3) and a dehumidification port (4), wherein the fan (3) is located in front of the dehumidification port (4), and the fan (3) and the dehumidification port (4) are both connected to the inner cavity of the baking room shell (1), and positioning long plates (11) are fixedly installed below the left and right sides of the inner wall of the baking room shell (1), and mounting long plates (12) are fixedly installed above the left and right sides of the inner wall of the baking room shell (1), and a data acquisition frame (13) is provided on the rear side of the top of the mounting long plate (12).
2. The visualization intensive baking barn according to claim 1, characterized in that: The tops of the two positioning long plates (11) are provided with a plurality of tobacco leaf rack slots (111) extending to the opposite sides. The inner sides of the two tobacco leaf rack slots (111) on the opposite sides are both clamped with tobacco leaf racks (112), and tobacco leaves are hung on the outer walls of the tobacco leaf racks (112).
3. The visualization intensive baking barn according to claim 1, characterized in that: A hot air generator (14) is fixedly mounted on the rear side of the baking room shell (1), and the output end of the hot air generator (14) extends through the rear side of the inner cavity of the baking room shell (1).
4. The visualization intensive baking barn according to claim 1, characterized in that: Positioning plug-ins (121) are fixedly mounted on the top rear sides of the two mounting long plates (12), and rubber strips (122) are fixedly mounted on the left and right sides of the two positioning plug-ins (121). Positioning slots (131) are provided on the left and right sides of the bottom of the data acquisition frame (13), and the two positioning plug-ins (121) are connected to the two positioning slots (131) by means of the rubber strips (122).
5. The visualization intensive baking barn according to claim 1, characterized in that: A temperature and humidity sensor (133) is fixedly installed on the front side of the bottom of the data acquisition frame (13); the data acquisition frame (13) is provided with a plurality of positioning sockets (132) extending vertically; a threaded rod (136) is provided on the inner side of one of the plurality of positioning sockets (132) extending vertically; a limit plate (135) is fixedly installed on the bottom of the threaded rod (136); a suspension rod (134) is fixedly installed on the bottom of the limit plate (135); and a monitoring camera (138) is fixedly installed on the bottom of the suspension rod (134).
6. The visualization intensive baking barn according to claim 5, characterized in that: The outer wall of the threaded rod (136) penetrates the upper portion of the data acquisition frame (13) and is threadedly mounted with a threaded ring (137), the bottom of the threaded ring (137) being overlapped with the top of the data acquisition frame (13).