Chain plate type mud scraper
Through the design of plug-in components and locking components, the rapid installation and disassembly of the scraper blade of the chain-type mud scraper is achieved, solving the problem of cumbersome scraper connection in the existing technology, and improving work efficiency and applicability.
Patent Information
- Application Number
- CN202422097502.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing chain-type mud scraper has complicated connections with the transmission chain, and the installation and replacement efficiency is low.
Using plug-in assembly and locking assembly, the scraper is quickly locked by inserting the vertical groove of the mounting seat and using the limit block and spring. When disassembly, press the press block to unlock. The locking assembly can be adjusted by adjusting the scraper length through the insertion rod and spring.
It improves the installation and disassembly efficiency of scraper, is suitable for sludge pools of different widths, and simplifies the operation process.
Smart Images

Figure CN223275946U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of sewage treatment equipment, and particularly relates to a chain plate type mud scraper. Background Art
[0002] Chain plate scraper is a commonly used equipment in sewage treatment. It is mainly suitable for rectangular sedimentation tanks, grit chambers, rectangular flotation tanks, etc. in large, medium and small water supply and drainage works. After the sewage has settled for a certain period of time, the chain plate scraper can scrape the settled sludge into the mud hopper, and at the same time, it can also scrape the scum on the water surface into the scum trough. It is highly practical and applicable.
[0003] A chain scraper is usually composed of a drive shaft, a driven shaft, multiple drive sprockets, a drive chain and several scrapers, wherein the scrapers are fixedly connected to the drive chain. In the prior art, the connection between the scraper and the drive chain is usually fixed with bolts. During the installation process, multiple bolts need to be tightened step by step, and several scrapers need to be installed during the installation. The above-mentioned installation method is more cumbersome to operate and the installation efficiency is low. At the same time, it is not convenient to replace the scraper when it needs to be replaced. Utility Model Content
[0004] The purpose of the utility model is to provide a chain plate type scraper, which can complete the locking installation by simply inserting the scraper into the vertical grooves opened by the two mounting seats when in use. The operation is convenient and quick. When replacing, the unlocking can be completed by pressing the pressing block. It is easy to disassemble and can effectively improve the work efficiency of the staff.
[0005] In order to achieve the above technical objectives, the technical solutions adopted by this utility model are as follows:
[0006] A chain plate type scraper, comprising a sludge pool and
[0007] A transmission mechanism, wherein the transmission mechanism is arranged on two inner walls of the sludge tank;
[0008] The scraper mechanism is provided with a plurality of scraper mechanisms, and the plurality of scraper mechanisms are evenly distributed and installed on the transmission mechanism. The scraper mechanism includes two mounting seats and scrapers, and the two mounting seats are installed on the transmission mechanism in a front-to-back distribution. A vertical groove is provided on the side of the mounting seat away from the transmission mechanism, and an inclined groove connected to the vertical groove is provided on the side of the mounting seat away from the transmission mechanism. A connecting port is provided on the inner wall of one side of the vertical groove. The scraper is placed inside the two vertical grooves, and a plug-in component connected to the two connecting ports is provided on one side of the scraper.
[0009] As a preferred technical solution, the plug-in assembly includes two limit blocks, two sliding grooves that match the positions of the two connecting ports are opened on one side of the scraper, a movable groove connected to the two sliding grooves is opened inside the scraper, and a push plate is slidably installed inside the movable groove, one end of the two limit blocks is fixedly connected to the side of the push plate close to the connecting port, and the other ends of the two limit blocks extend into the two connecting ports respectively, and a plurality of first springs are fixedly installed on the side of the push plate away from the connecting port, and one end of the plurality of first springs are fixedly connected to the inner wall of the movable groove, a rectangular opening connected to the movable groove is opened on the side of the scraper close to the connecting port, and a pressing block matching the position of the rectangular opening is fixedly installed on the side of the push plate close to the connecting port.
[0010] As a preferred technical solution, a displacement groove is provided on the side of the scraper away from the connection port, two auxiliary scrapers are slidably mounted inside the displacement groove, and locking components are provided between the two auxiliary scrapers and the scraper.
[0011] As a preferred technical solution, the locking assembly includes an insertion rod, a plurality of insertion holes are arranged on one side of the auxiliary scraper, a mounting barrel is fixedly installed on one side of the scraper, the insertion rod is slidably assembled inside the mounting barrel, one end of the insertion rod extends into one of the insertion holes, a second spring is fixedly installed on the end of the insertion rod away from the insertion hole, one end of the second spring is fixedly connected to the inner wall of the mounting barrel, a pull rod is fixedly installed at the center of the end of the insertion rod away from the insertion hole, and one end of the pull rod extends out of the mounting barrel and is fixedly installed with a pull block.
[0012] As a preferred technical solution, the transmission mechanism includes a main transmission shaft and a driven shaft, the main transmission shaft is rotatably assembled on the left side of the sludge tank, and the driven shaft is rotatably assembled on the right side of the sludge tank. The main transmission shaft and the driven shaft are staggered up and down, and two first transmission sprockets are installed on the circumference of the main transmission shaft and the driven shaft in a front-to-back distribution. Two second transmission sprockets are rotatably assembled on the inner walls of the front and rear sides of the sludge tank, and the two second transmission sprockets are staggered up and down;
[0013] The two first transmission sprockets and the two second transmission sprockets on the rear side and the two first transmission sprockets and the two second transmission sprockets on the front side are respectively jointly equipped with a first transmission chain, and the two mounting seats are respectively fixedly installed on the two first transmission chains. A mounting groove is opened at the upper rear part of the sludge tank, and one end of the main transmission shaft extends into the mounting groove and is fixedly installed with a third transmission sprocket. A motor is fixedly installed at the upper rear part of the sludge tank, and a fourth transmission sprocket is fixedly installed on the output shaft of the motor. A second transmission chain is assembled for transmission between the third transmission sprocket and the fourth transmission sprocket.
[0014] The beneficial effects of the utility model are:
[0015] When the scraper needs to be installed, it is only necessary to insert the scraper into the vertical slots opened by the two mounting seats. Due to the setting of the inclined slots, the two limit blocks will enter the two slide slots until they are aligned with the connecting ports during the insertion process. After the alignment is completed, several first springs will push the two limit blocks into the two connecting ports to complete the locking of the scraper. The installation is quick and efficient. When removing the scraper, it is only necessary to push the pressing block to remove the scraper. The disassembly is quick, and the overall length of the scraper can also be adjusted. It is suitable for sludge pools of different widths. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention can be further described by way of non-limiting embodiments given in the accompanying drawings.
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at point A;
[0019] Figure 3 This is a front view structural diagram of the utility model;
[0020] Figure 4 Schematic diagram of the scraper mechanism structure of the utility model Figure 1 ;
[0021] Figure 5 It is a schematic diagram of the scraper structure of the utility model;
[0022] Figure 6 Schematic diagram of the scraper mechanism structure of the utility model Figure 2 ;
[0023] Figure 7 Schematic diagram of the locking assembly structure of the utility model Figure 1 ;
[0024] Figure 8 Schematic diagram of the locking assembly structure of the utility model Figure 2 .
[0025] Figure markings: sludge tank 1, transmission mechanism 2, main transmission shaft 21, driven shaft 22, first transmission sprocket 23, second transmission sprocket 24, first transmission chain 25, mounting groove 26, motor 27, fourth transmission sprocket 28, second transmission chain 29, scraper mechanism 3, mounting seat 31, scraper 32, connecting port 33, auxiliary scraper 331, insertion rod 332, socket 333, second spring 334, pull rod 335, pull block 336, mounting barrel 337, inclined groove 330, vertical groove 321, slide groove 34, movable groove 35, push plate 36, limit block 37, first spring 38, rectangular opening 39, pressing block 391. DETAILED DESCRIPTION
[0026] In order to enable those skilled in the art to better understand the present invention, the technical solution of the present invention is further described below with reference to the accompanying drawings and embodiments.
[0027] like Figure 1-8 As shown, the utility model is a chain plate type scraper, including a sludge pool 1, and also includes
[0028] The transmission mechanism 2 is arranged on the two inner walls of the sludge tank 1; the specific transmission mechanism 2 includes a main transmission shaft 21 and a driven shaft 22. The main transmission shaft 21 is rotatably assembled on the left side of the sludge tank 1, and the driven shaft 22 is rotatably assembled on the right side of the sludge tank 1. The main transmission shaft 21 and the driven shaft 22 are staggered up and down. Two first transmission sprockets 23 are installed on the circumference of the main transmission shaft 21 and the driven shaft 22 in a front-to-back distribution. Two second transmission sprockets 24 are rotatably assembled on the inner walls of the front and rear sides of the sludge tank 1, and the two second transmission sprockets 24 are staggered up and down;
[0029] The two first transmission sprockets 23 and the two second transmission sprockets 24 on the rear side and the two first transmission sprockets 23 and the two second transmission sprockets 24 on the front side are respectively jointly equipped with a first transmission chain 25, and the two mounting seats 31 are respectively fixedly mounted on the two first transmission chains 25. A mounting groove 26 is opened at the upper rear part of the sludge tank 1, and one end of the main transmission shaft 21 extends into the mounting groove 26 and is fixedly installed with a third transmission sprocket. A motor 27 is fixedly installed at the upper rear part of the sludge tank 1, and the output shaft of the motor 27 is fixedly installed with a fourth transmission sprocket 28. A second transmission chain 29 is assembled for transmission between the third transmission sprocket and the fourth transmission sprocket 28.
[0030] When in use, it is only necessary to start the motor 27, the motor 27 drives the fourth transmission sprocket 28 to rotate, the fourth transmission sprocket 28 drives the third transmission sprocket to rotate through the second transmission link 29, and then drives the main transmission shaft 21 to rotate, the main transmission shaft 21 drives the two first transmission sprockets 23 connected thereto to rotate, and drives all the first transmission sprockets 23 and the second transmission sprocket 24 to rotate through the first transmission chain 25, and then drives the scraper mechanism 2 to move, scraping the sludge deposited at the bottom of the sludge tank 1, so that it falls into the mud collecting bucket inside the sludge tank 1.
[0031] The scraper mechanism 3 is provided with a plurality of scraper mechanisms 3, which are evenly distributed and installed on the transmission mechanism 2. The scraper mechanism 3 includes two mounting seats 31 and scrapers 32. The two mounting seats 31 are distributed and installed on the transmission mechanism 2 in a front-to-rear manner. A vertical slot 321 is provided on the side of the mounting seat 31 away from the transmission mechanism 2. An inclined slot 330 connected to the vertical slot 321 is provided on the side of the mounting seat 31 away from the transmission mechanism 2. A connecting port 33 is provided on the inner wall of one side of the vertical slot 321. The scraper 32 is placed inside the two vertical slots 321. A plug-in component connected to the two connecting ports 33 is provided on one side of the scraper 32; the specific plug-in component includes two limit blocks 37, and one side of the scraper 32 has two limit blocks 37 that match the positions of the two connecting ports 33. There are two sliding grooves 34, and a moving groove 35 connected to the two sliding grooves 34 is opened inside the scraper 32. A push plate 36 is slidably assembled inside the moving groove 35. One end of the two limit blocks 37 is fixedly connected to the push plate 36 close to the connecting port 33, and the other ends of the two limit blocks 37 extend into the two connecting ports 33 respectively. A plurality of first springs 38 are fixedly installed on the side of the push plate 36 away from the connecting port 33, and one end of the plurality of first springs 38 are fixedly connected to the inner wall of the moving groove 35 respectively. A rectangular opening 39 connected to the moving groove 35 is opened on the side of the scraper 32 close to the connecting port 33, and a pressing block 391 matching the position of the rectangular opening 39 is fixedly installed on the side of the push plate 36 close to the connecting port 33.
[0032] After the two first transmission chains 25 are installed, the several mounting seats 31 installed on the first transmission chains 25 on the front and rear sides are aligned one by one. When installing the scraper 32, it is only necessary to align the scraper 32 with the two vertical slots 321 and insert it. In the initial state, the elastic force generated by the several first springs 38 will push the two limit blocks 37 out of the chute 34. When the scraper 32 is lowered, one end of the two limit blocks 37 will contact the inclined surfaces of the two inclined slots 330 like the ground, and then the inclined surfaces of the inclined slots 330 generate an extrusion force to push the limit blocks 37 into the chute 34 until the scraper 32 When the scraper 37 is completely inserted into the vertical groove 321, the two limit blocks 37 will align with the two connecting ports 33, and then the first springs 38 will push the two limit blocks 37 into the two connecting ports 33 to complete the connection. Then the position of the scraper 37 is locked and it cannot be pulled out of the vertical groove 321. The installation is fast and efficient. When the scraper 37 needs to be taken out, press the pressing block 391, and the pressing block 391 moves the pushing plate 39. The pushing plate 39 compresses the first springs 38 while driving the two limit blocks 37 to withdraw from the two connecting ports 33. After releasing the lock, the scraper 32 can be pulled out.
[0033] A displacement groove is provided on the side of the scraper 32 away from the connection port 33, and two auxiliary scrapers 331 are slidably assembled inside the displacement groove. A locking assembly is provided between the two auxiliary scrapers 331 and the scraper 32; after the locking assembly is released, the two auxiliary scrapers 331 can slide inside the movable groove, thereby extending or shortening the overall length of the scraper 32 to a certain extent, and is suitable for sludge tanks 1 of different widths.
[0034] The locking assembly includes an insert rod 332, a plurality of insert holes 333 are arranged on one side of the auxiliary scraper 331, a mounting barrel 337 is fixedly installed on one side of the scraper 32, the insert rod 332 is slidably assembled inside the mounting barrel 337, one end of the insert rod 332 extends into one of the insert holes 333, a second spring 334 is fixedly installed on the end of the insert rod 332 away from the insert hole 333, one end of the second spring 334 is fixedly connected to the inner wall of the mounting barrel 337, a pull rod 335 is fixedly installed at the center of the end of the insert rod 332 away from the insert hole 333, one end of the pull rod 335 extends out of the mounting barrel 337 and is fixedly installed with a pull block 336.
[0035] In the initial state, the second spring 334 generates a thrust to push the insertion rod 332 into one of the sockets 333, and the position of the auxiliary scraper 331 is fixed. When the movement of the auxiliary scraper 331 needs to be adjusted, just pull the pull block 336 to make the pull block 336 drive the pull rod 335 to move, and the pull rod 335 drives the insertion rod 332 to withdraw from the connection with the socket 333. Then you can slide the auxiliary scraper 331 left and right, move it to the appropriate position, and then insert the insertion rod 332 into the corresponding socket 333.
[0036] The device is used as follows:
[0037] When in use, after the two first transmission chains 25 are assembled, the mounting seats 31 on the front and rear sides are aligned with each other. When installing the scraper 32, it is only necessary to insert the scraper 32 into the vertical slot 321 opened by the two mounting seats 31. Due to the action of the two inclined slots 330, the two limit blocks 37 will contact the inclined surfaces of the two inclined slots 321, and then the inclined surfaces will generate a contact force to push the limit block 37 back into the slide groove 34 until the limit block 37 is aligned with the connecting port 33. The first spring 38 pushes the limit block 37 into the connecting port 33 to complete the limiting of the scraper 32. The operation is simple and fast. When disassembling, it is only necessary to push the pressing block 391 to unlock and remove the scraper 32. The disassembly is quick and easy to replace the scraper 32.
[0038] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the present invention. Anyone skilled in the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by persons skilled in the art without departing from the spirit and technical principles disclosed herein shall be covered by the claims of the present invention.
Claims
1. A chain plate type scraper, comprising a sludge tank (1), characterized in that: Also includes A transmission mechanism (2), wherein the transmission mechanism (2) is arranged on two inner walls of the sludge tank (1); A scraper mechanism (3) is provided, which is composed of a plurality of scraper mechanisms (3) uniformly distributed and installed on the transmission mechanism (2). The scraper mechanism (3) includes two mounting seats (31) and scrapers (32). The two mounting seats (31) are installed on the transmission mechanism (2) in a front-to-back distribution. A vertical groove (321) is provided on the side of the mounting seat (31) away from the transmission mechanism (2). An inclined groove (330) connected to the vertical groove (321) is provided on the side of the mounting seat (31) away from the transmission mechanism (2). A connecting port (33) is provided on the inner wall of one side of the vertical groove (321). The scrapers (32) are placed inside the two vertical grooves (321). A plug-in assembly connected to the two connecting ports (33) is provided on one side of the scraper (32).
2. A chain plate type mud scraper according to claim 1, characterized in that: The plug-in assembly includes two limit blocks (37), one side of the scraper (32) is provided with two slide grooves (34) respectively matching the positions of the two connection ports (33), the scraper (32) is provided with a movable groove (35) connected to the two slide grooves (34), the movable groove (35) is slidably equipped with a push plate (36) inside, one end of the two limit blocks (37) is fixedly connected to the push plate (36) near the connection port (33), and the other end of the two limit blocks (37) is extended to The push plate (36) is inserted into the two connecting ports (33), and a plurality of first springs (38) are fixedly installed on the side away from the connecting ports (33). One end of each of the first springs (38) is fixedly connected to the inner wall of the movable groove (35). A rectangular opening (39) connected to the movable groove (35) is opened on the side of the scraper (32) close to the connecting port (33). A pressing block (391) matching the position of the rectangular opening (39) is fixedly installed on the side of the push plate (36) close to the connecting port (33).
3. The chain plate type mud scraper according to claim 2, characterized in that: A displacement groove is provided on the side of the scraper (32) away from the connection port (33), and two auxiliary scrapers (331) are slidably mounted inside the displacement groove. A locking assembly is provided between the two auxiliary scrapers (331) and the scraper (32).
4. A chain plate type mud scraper according to claim 3, characterized in that: The locking assembly includes an insert rod (332), a plurality of insert holes (333) are arranged on one side of the auxiliary scraper (331), a mounting barrel (337) is fixedly installed on one side of the scraper (32), the insert rod (332) is slidably assembled inside the mounting barrel (337), one end of the insert rod (332) extends into one of the insert holes (333), a second spring (334) is fixedly installed on the end of the insert rod (332) away from the insert hole (333), one end of the second spring (334) is fixedly connected to the inner wall of the mounting barrel (337), a pull rod (335) is fixedly installed at the center of the end of the insert rod (332) away from the insert hole (333), one end of the pull rod (335) extends out of the mounting barrel (337) and is fixedly installed with a pull block (336).
5. The chain plate type mud scraper according to claim 1, characterized in that: The transmission mechanism (2) comprises a main transmission shaft (21) and a driven shaft (22), wherein the main transmission shaft (21) is rotatably mounted on the left side of the interior of the sludge tank (1), and the driven shaft (22) is rotatably mounted on the right side of the interior of the sludge tank (1), wherein the main transmission shaft (21) and the driven shaft (22) are staggered up and down, and two first transmission sprockets (23) are mounted on the periphery of the main transmission shaft (21) and the driven shaft (22) in a front-to-back distribution, and two second transmission sprockets (24) are rotatably mounted on the inner walls of both front and rear sides of the sludge tank (1), and the two second transmission sprockets (24) are staggered up and down; The two first transmission sprockets (23) and the two second transmission sprockets (24) on the rear side and the two first transmission sprockets (23) and the two second transmission sprockets (24) on the front side are respectively jointly driven by a first transmission chain (25); the two mounting seats (31) are respectively fixedly mounted on the two first transmission chains (25); a mounting groove (26) is provided at the rear upper side of the sludge tank (1); one end of the main transmission shaft (21) extends into the mounting groove (26) and is fixedly mounted with a third transmission sprocket; a motor (27) is fixedly mounted at the rear upper side of the sludge tank (1); a fourth transmission sprocket (28) is fixedly mounted on the output shaft of the motor (27); and a second transmission chain (29) is driven between the third transmission sprocket and the fourth transmission sprocket (28).