Glue production device

Abstract

The utility model provides a glue production device which comprises a conveyor belt, a stirring barrel arranged on the conveyor belt, and a ceramic bead delivery mechanism and a stirring mechanism which are arranged along the running direction of the conveyor belt, the ceramic bead feeding mechanism comprises a fixing shell, a storage space located in the fixing shell, ceramic beads arranged in the storage space, a discharging opening penetrating through the fixing shell and communicating with the storage space, a feeding assembly for feeding the ceramic beads in the storage space into the discharging opening, and a camera arranged on the fixing shell. The camera is used for monitoring whether the stirring barrel is located under the discharging opening or not, the camera is electrically connected with the conveying belt, the stirring mechanism comprises a machine table, a containing assembly arranged in the machine table and a rotating motor driving the containing assembly to rotate, and the containing assembly is used for containing the stirring barrel. The production efficiency is improved, and meanwhile, the quality of glue stirred each time is consistent, so that the quality of a flat LED is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of LED production and manufacturing, in particular to a glue production device. Background Art

[0002] With the development of LED technology, LED packaging devices are becoming more and more widely used in the lighting field, and the unit price of LEDs is getting lower and lower. Innovation and cost reduction are imperative.

[0003] In the prior art, the jelly glue used for dispensing filament products [viscosity 3000-5000mPa·s / (25°C, 10rpm) tested] is combined with phosphor and requires manual stirring before being placed in a stirring device for vacuuming and foaming. The mixer speed is divided into four sections: the first section: 600r / min, 20s; the second section: 1500r / min, 70s; the third section: 2000r / min, 150s; and the fourth section: 1800r / min, 60s. The need for manual stirring followed by stirring with a stirring device wastes manpower and results in low production efficiency. Furthermore, the quality of manual stirring varies, affecting the quality of the glue and, in turn, the quality of the finished LEDs. Utility Model Content

[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a glue production device, which aims to solve the technical problems in the existing technology that when producing glue, it is necessary to first stir it manually and then use a stirring equipment to stir it, which wastes manpower and has low production efficiency. In addition, the quality of manual stirring is uneven, which affects the quality of the glue and thus affects the quality of the finished LED.

[0005] In order to achieve the above purpose, the present invention is implemented through the following technical solutions:

[0006] A glue production device includes a conveyor belt, a stirring barrel placed on the conveyor belt, and a ceramic bead delivery mechanism and a stirring mechanism arranged along the running direction of the conveyor belt, the ceramic bead delivery mechanism includes a fixed shell, a storage space located in the fixed shell, ceramic beads placed in the storage space, a discharge port passing through the fixed shell and connected to the storage space, a delivery component for delivering the ceramic beads in the storage space into the discharge port, and a camera provided on the fixed shell, the camera is used to monitor whether the stirring barrel is located directly below the discharge port, the camera is electrically connected to the conveyor belt, the stirring mechanism includes a machine platform, a placement component provided in the machine platform, and a rotating motor for driving the placement component to rotate, the placement component is used to accommodate the stirring barrel.

[0007] According to one aspect of the above technical solution, the mixing barrel includes a barrel body for carrying glue and a barrel cover provided on the barrel body.

[0008] According to one aspect of the above technical solution, a feeding port for feeding the ceramic beads is provided above the fixed shell.

[0009] According to one aspect of the above technical solution, the storage space is provided with a first slope inclined from the feeding port toward the discharge port, a blocking portion located at the end of the first slope, and a second slope inclined from the blocking portion toward the discharge port, and the delivery component is located at the end position of the first slope.

[0010] According to one aspect of the above technical solution, the delivery assembly includes a cylinder, which includes a cylinder body located in the fixed shell and a push rod connected to the cylinder body, and the push rod passes through the first slope and is used to push the ceramic beads onto the second slope.

[0011] According to one aspect of the above technical solution, the camera is electrically connected to the cylinder.

[0012] According to one aspect of the above technical solution, the placement component includes a rotating table rotatably arranged in the machine, a fixed plate arranged on the rotating table, and a fixed groove opened on the fixed plate, and the fixed groove is used to accommodate the mixing barrel.

[0013] According to one aspect of the above technical solution, there are two fixing grooves, and the two fixing grooves are arranged relatively inclined.

[0014] According to one aspect of the above technical solution, the stirring mechanism further includes a cover body provided on the placement component.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] By setting up a conveyor belt, and setting up a ceramic bead delivery mechanism and a stirring mechanism along the running direction of the conveyor belt, when it is necessary to stir the glue in the mixing barrel, first put the mixing barrel on the conveyor belt. When the camera captures that the mixing barrel is below the discharge port, it sends an electrical signal to the conveyor belt to stop it. At this time, the ceramic beads in the storage space can be delivered to the discharge port through the delivery component. Generally, it is best to place four ceramic beads in each mixing barrel. After putting in four ceramic beads, the conveyor belt is restarted and the mixing barrel is conveyed to the stirring mechanism. The staff will place the mixing barrel in the assembly, and the rotating motor will drive the mixing barrel to rotate. Ceramic beads are added to the mixing barrel, and it can be stirred through low-speed and high-speed forward and reverse cycles. The collision of ceramic beads in the glue cup will make the glue more evenly stirred, and then the belt is taken out for manual stirring. Finally, the stirred mixing barrel is taken out, and the glue is stirred.

[0017] The utility model can omit the step of manual stirring, saves human resources, improves production efficiency, and at the same time ensures that the quality of the glue after each stirring is consistent, thereby improving the quality of the finished LED. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a structural diagram of a glue production device in an embodiment of the present utility model;

[0019] Figure 2 for Figure 1 Schematic diagram of the structure of the mixing barrel;

[0020] Figure 3 for Figure 1 Schematic diagram of the structure of the ceramic bead delivery mechanism in the first perspective;

[0021] Figure 4 for Figure 1 Schematic diagram of the structure of the ceramic bead delivery mechanism from the second perspective;

[0022] Figure 5 for Figure 3 Schematic diagram of the internal structure of the ceramic bead delivery mechanism;

[0023] Figure 6 for Figure 1 Schematic diagram of the structure of the stirring mechanism;

[0024] Description of main component symbols:

[0025] conveyor belt 10 Ceramic bead delivery mechanism 20 stirring mechanism 30 Mixing bucket 40 barrel 41 barrel cover 42 Fixed shell 21 Feeding port 22 Feeding port 23 Camera 24 Machine 31 Cover 32 Rotating table 33 Fixed plate 34 Fixed slot 35 Storage space 25 Ceramic beads 26 First slope 27 Second slope 28 cylinder 29 cylinder block 291 mandrel 292

[0026] The following specific embodiments will further illustrate the present invention in conjunction with the above-mentioned drawings. DETAILED DESCRIPTION

[0027] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The drawings illustrate several embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the present invention.

[0028] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0030] See also Figures 1 to 6 , shown is a glue production device in the first embodiment of the present invention, including a conveyor belt 10, a stirring barrel 40 placed on the conveyor belt 10, and a ceramic bead feeding mechanism 20 and a stirring mechanism 30 arranged along the running direction of the conveyor belt 10, the ceramic bead feeding mechanism 20 includes a fixed shell 21, a storage space 25 located in the fixed shell 21, ceramic beads 26 placed in the storage space 25, a discharge port 23 passing through the fixed shell 21 and connected to the storage space 25, a feeding component for feeding the ceramic beads 26 in the storage space 25 into the discharge port 23, and a camera 24 provided on the fixed shell 21, the camera 24 is used to monitor whether the stirring barrel 40 is located directly below the discharge port 23, the camera 24 is electrically connected to the conveyor belt 10, the stirring mechanism 30 includes a machine platform 31, a placement component provided in the machine platform 31, and a rotating motor for driving the placement component to rotate, the placement component is used to accommodate the stirring barrel 40.

[0031] It can be understood that the present invention sets a conveyor belt 10 and sets a ceramic bead delivery mechanism 20 and a stirring mechanism 30 along the running direction of the conveyor belt 10. When the glue in the stirring barrel 40 needs to be stirred, the stirring barrel 40 is first placed on the conveyor belt 10. When the camera 24 captures that the stirring barrel 40 is located below the discharge port 23, an electrical signal is sent to the conveyor belt 10 to stop it. At this time, the ceramic beads 26 in the storage space 25 can be delivered to the discharge port 23 through the delivery component. Generally, each stirring barrel 40 has a plurality of ceramic beads 26 in it. It is best to place four ceramic beads 26. After placing the four ceramic beads 26, the conveyor belt 10 is restarted to convey the mixing barrel 40 to the mixing mechanism 30. The staff will place the mixing barrel 40 in the manufacturing assembly. The rotating motor drives the mixing barrel 40 to rotate. Ceramic beads 26 are added to the mixing barrel 40. The glue can be stirred through low-speed and high-speed forward and reverse cycles. The collision of the ceramic beads 26 in the glue cup will make the glue more evenly stirred. Then, the belt is taken out for manual stirring. Finally, the stirring barrel 40 is taken out after stirring. The glue is stirred.

[0032] The utility model can omit the step of manual stirring, saves human resources, improves production efficiency, and at the same time ensures that the quality of the glue after each stirring is consistent, thereby improving the quality of the finished LED.

[0033] Specifically, the mixing barrel 40 includes a barrel body 41 for carrying glue, and a barrel cover 42 covering the barrel body 41 , and the barrel cover 42 is provided with air holes for ventilation.

[0034] It can be understood that the barrel cover 42 needs to be covered on the barrel body 41, and then sent to the stirring mechanism 30 to stir the glue to prevent the glue from overflowing. The specific stirring parameters are: the speed of the rotating motor (not shown in the figure) is divided into four sections: the first section: speed 600r / min, time 20S; the second section: speed 1500r / min, time 70S; the third section: speed 2000r / min, time 150S; the fourth section: speed 1800r / min, time 60S.

[0035] Furthermore, a feeding port 22 for delivering the ceramic beads 26 is provided above the fixed shell 21; a first slope 27 inclined from the feeding port 22 toward the discharge port 23, a blocking portion located at the end of the first slope 27, and a second slope 28 inclined from the blocking portion toward the discharge port 23 is provided in the storage space 25, and the delivery component is located at the end position of the first slope 27; the delivery component includes a cylinder 29, and the cylinder 29 includes a cylinder body 291 located in the fixed shell 21 and a push rod 292 connected to the cylinder body 291, and the push rod 292 passes through the first slope 27 and is used to push the ceramic beads 26 onto the second slope 28; the camera 24 is electrically connected to the cylinder 29.

[0036] It is understandable that the staff can first send the ceramic beads 26 into the storage space 25 from the feeding port 22, and the ceramic beads 26 descend to the end along the first slope 27, and then the cylinder 29 can lift the ceramic beads 26 until the ceramic beads 26 fall into the second slope 28, and enter the discharge port 23 along the second slope 28 and fall into the mixing barrel 40. When the push rod 292 lifts the ceramic beads 26, it will also block the advancement of the next ceramic bead 26. When the push rod 292 is retracted, the second ceramic bead 26 enters the position of the first ceramic bead 26 and waits for the next lifting. The PLC control system can be set to when the mixing barrel 40 is below the discharge port 23, the cylinder 29 completes four telescopic actions to put in four ceramic beads 26. After the fourth telescopic action is completed, wait for a while and then control the conveyor belt 10 to operate, because it takes time for the ceramic beads 26 to roll down from the discharge port 23.

[0037] Furthermore, the placement component includes a rotating table 33 rotatably arranged in the machine 31, a fixed plate 34 arranged on the rotating table 33, and a fixed groove 35 opened on the fixed plate 34, and the fixed groove 35 is used to accommodate the mixing barrel 40; there are two fixed grooves 35, and the two fixed grooves 35 are arranged relative to each other; the stirring mechanism 30 also includes a cover body 32 covered on the placement component.

[0038] It can be understood that when the mixing barrel 40 is transported to the machine 31 via the conveyor belt 10, the staff puts it into the fixed groove 35. After two mixing barrels 40 are placed, the cover 32 is covered to prevent the mixing barrel 40 from being thrown out, and the rotating table 33 is started to drive the fixed plate 34 to rotate together with the mixing barrel 40. Since ceramic beads 26 are added to the mixing barrel 40, low-speed and high-speed forward and reverse circulation stirring can be achieved. The collision of the ceramic beads 26 in the glue cup will make the glue more evenly stirred, and then manual stirring is taken out; the fixed groove 35 is set at an angle to make the stirring more uniform.

[0039] In summary, the glue production device in the above embodiment of the present invention adds ceramic beads to the mixing barrel, and can be stirred through low-speed and high-speed forward and reverse cycles. The collision of the ceramic beads in the glue cup will make the glue more evenly stirred;

[0040] The utility model can omit the step of manual stirring, saves human resources, improves production efficiency, and at the same time ensures that the quality of the glue after each stirring is consistent, thereby improving the quality of the finished LED.

[0041] Throughout this specification, reference to terms such as "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0042] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A glue production device, characterized in that, It includes a conveyor belt, a stirring barrel placed on the conveyor belt, and a ceramic bead delivery mechanism and a stirring mechanism arranged along the running direction of the conveyor belt, the ceramic bead delivery mechanism includes a fixed shell, a storage space located in the fixed shell, ceramic beads placed in the storage space, a discharge port passing through the fixed shell and connected to the storage space, a delivery component for feeding the ceramic beads in the storage space into the discharge port, and a camera provided on the fixed shell, the camera is used to monitor whether the stirring barrel is located directly below the discharge port, the camera is electrically connected to the conveyor belt, the stirring mechanism includes a machine platform, a placement component provided in the machine platform, and a rotating motor for driving the placement component to rotate, the placement component is used to accommodate the stirring barrel.

2. The glue production device according to claim 1, characterized in that: The mixing barrel comprises a barrel body for carrying glue and a barrel cover arranged on the barrel body.

3. The glue production device according to claim 1, characterized in that: A feeding port for feeding the ceramic beads is provided above the fixed shell.

4. The glue production device according to claim 3, characterized in that: The storage space is provided with a first slope inclined from the feeding port toward the discharge port, a blocking portion located at the end of the first slope, and a second slope inclined from the blocking portion toward the discharge port, and the delivery component is located at the end of the first slope.

5. The glue production device according to claim 4, characterized in that: The delivery assembly includes a cylinder, which includes a cylinder body located in the fixed shell and a push rod connected to the cylinder body. The push rod passes through the first slope and is used to push the ceramic beads onto the second slope.

6. The glue production device according to claim 5, characterized in that: The camera is electrically connected to the cylinder.

7. The glue production device according to claim 1, characterized in that: The placement component includes a rotating table rotatably arranged in the machine, a fixing plate arranged on the rotating table, and a fixing groove opened on the fixing plate, wherein the fixing groove is used to accommodate the mixing barrel.

8. The glue production device according to claim 7, characterized in that: There are two fixing grooves, and the two fixing grooves are arranged relatively tilted.

9. The glue production device according to claim 7, characterized in that: The stirring mechanism further comprises a cover body which is covered on the placement component.

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