Self-moving high-voltage wire surface coating device

Through the self-moving high-voltage wire surface coating device, the automatic coating of high-voltage wire surface is achieved using drone technology, solving the complexity and danger problems of manual assisted coating, and improving operational efficiency and safety.

CN223276503UActive Publication Date: 2025-08-29TIANJIN DALV ELECTRIC POWER TECH CO LTD
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Patent Information

Application Number
CN202422442607.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-08-29
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Manual assistance is required during the coating process of existing high-voltage lines, which leads to high risk and complexity, especially when the high-voltage lines are close to the pond.

Method used

A self-moving high-pressure line surface coating device is designed to use a drone composed of a liquid storage tank, wing and propeller to clamp the high-pressure line by positioning and rotating wheels, and combine the pump body to convey the paint and apply it by the spray head to achieve automatic coating.

Benefits of technology

Automatic coating of high-voltage wire surfaces is realized, reducing the complexity and danger of manual assistance, and improving operational efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a self-moving type high-voltage wire surface coating device which comprises a liquid storage tank, wings are symmetrically and fixedly connected to the two sides of the liquid storage tank, a propeller is fixedly connected to one end of each wing, a positioning moving mechanism is arranged at the top of the liquid storage tank, and a guide mechanism is arranged on one side of the top of the liquid storage tank. Pump bodies are symmetrically and fixedly connected to the other side of the liquid storage tank, arranged moving wheels rotate through a transmission assembly and a second motor so that the coating equipment can conveniently move on the surface of the high-voltage wire, then a third motor is driven, two clamping seats can relatively move under threaded rotation of a two-way screw rod, and the coating equipment can be used for coating the high-voltage wire. The high-voltage wire is clamped between the two clamping seats, the coating in the liquid storage tank is conveyed into the clamping seats by driving the pump body, and the coating is coated on the surface of the high-voltage wire by the coating nozzle, so that the complexity and danger caused by manual assistance can be solved in a manner of coating while moving.
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Description

Technical Field

[0001] The utility model belongs to the technical field of high-voltage line coating equipment, and in particular relates to a self-moving high-voltage line surface coating device. Background Art

[0002] The high-voltage line surface coating device is a device specifically designed to uniformly apply insulating material or a protective layer to the surface of high-voltage lines. This device aims to improve the insulation and corrosion resistance of the lines, ensuring the safety and stability of power transmission. By precisely controlling the coating thickness and uniformity, the device can effectively extend the service life of high-voltage lines.

[0003] Currently, in the process of coating the surface of high-voltage wires, manual assistance is generally required to apply the glue to the high-voltage wires. However, since the high-voltage wires are located too high or close to ponds, it is not conducive to workers to carry out the glue application work, and the working environment is very dangerous for the operators. Utility Model Content

[0004] The technical problem to be solved by the present invention is to overcome the existing defects and provide a self-moving high-voltage line surface coating device to solve the problem raised in the above background technology that in the current process of coating the high-voltage line surface, manual assistance is generally required to apply the glue to the high-voltage line, but because the high-voltage line is located too high or close to a pond, it is not conducive to the workers to carry out the glue coating work, and the working environment is very dangerous for the operators.

[0005] To achieve the above-mentioned objectives, the utility model provides the following technical solutions: a self-moving high-voltage line surface coating device, comprising a liquid storage tank, wings symmetrically fixedly connected on both sides of the liquid storage tank, one end of the wing fixedly connected to a propeller, a positioning and moving mechanism provided on the top of the liquid storage tank, a guide mechanism provided on one side of the top of the liquid storage tank, a pump body symmetrically fixedly connected on the other side of the liquid storage tank, a mounting seat fixedly connected on the other side of the top of the liquid storage tank, a bidirectional screw rotatably connected inside the mounting seat, the bidirectional screw fixedly connected to the output end of the third motor, a moving seat symmetrically threaded on the outside of the bidirectional screw, a clamping seat fixedly connected to the top of the moving seat, a coating nozzle provided inside the clamping seat, a connecting pipe fixedly connected to one side of the clamping seat, a delivery pipe fixedly connected between the pump body and the connecting pipe, and a stirring mechanism provided inside the liquid storage tank.

[0006] Preferably, a liquid injection pipe is fixedly connected to one side of the liquid storage tank, and a camera is fixedly connected to the upper end of the other side of the liquid storage tank.

[0007] Preferably, the positioning and moving mechanism includes a bracket, a first rotating shaft is fixedly connected to the bottom of the bracket, the first rotating shaft is fixedly connected to the output end of the first motor, a positioning wheel is provided on one side of the bracket, the upper end inside the bracket is rotatably connected to the second rotating shaft, the outer side of the second rotating shaft is fixedly connected to the moving wheel, the second rotating shaft is fixedly connected to the output end of the second motor, and a transmission component is connected between the two second rotating shafts.

[0008] Preferably, the bracket is rotatably connected to the liquid storage tank via a first rotating shaft, and the first motor is fixedly connected to the interior of the liquid storage tank.

[0009] Preferably, the transmission assembly consists of a driving wheel, a transmission belt and a driven wheel.

[0010] Preferably, the guide mechanism comprises a telescopic bracket, and the top of the telescopic bracket is fixedly connected to the guide frame.

[0011] Preferably, the third motor is fixedly connected to one side of the mounting base, and a plurality of coating nozzles are provided in a semicircular shape.

[0012] Preferably, the stirring mechanism includes a stirring blade, the stirring blade is located inside the liquid storage tank and is rotatably connected, and the stirring blade is fixedly connected to the output end of the fourth motor.

[0013] Compared with the prior art, the present invention provides a self-propelled high-voltage wire surface coating device with the following beneficial effects:

[0014] 1. The utility model provides a self-moving high-voltage wire surface coating device. When in use, a drone consisting of a liquid storage tank, wings and propellers can fly to the surface of the high-voltage wire. Then, the first motor is driven to rotate the bracket so that the high-voltage wire is engaged between the moving wheel and the positioning wheel. The moving wheel is rotated by the transmission assembly and the second motor to facilitate the movement of the coating device on the surface of the high-voltage wire. Then, the third motor is driven to make the two clamping seats move relative to each other under the rotation of the thread of the bidirectional screw, so that the high-voltage wire is clamped between the two clamping seats. The paint inside the liquid storage tank is transported to the inside of the clamping seat by driving the pump body, and the coating nozzle applies the paint to the surface of the high-voltage wire. In this way, the complexity and danger brought by manual assistance can be solved by coating while moving.

[0015] 2. The present invention is provided with a stirring mechanism. The stirring mechanism provided inside the liquid storage tank can stir the paint inside the liquid storage tank to avoid the possibility of paint solidification due to temperature reasons, thereby improving the coating effect of the device.

[0016] The parts not involved in the device are the same as those in the prior art or can be implemented by using the prior art. The utility model has a scientific and reasonable structure, is safe and convenient to use, and provides great help to people. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0018] Figure 1 This is a schematic diagram of the axial structure of one side of a self-moving high-voltage wire surface coating device proposed by the utility model;

[0019] Figure 2 This is a schematic diagram of the axial structure of the other side of a self-moving high-voltage wire surface coating device proposed by the utility model;

[0020] Figure 3 This is a schematic top view of the structure of a self-moving high-voltage wire surface coating device proposed by the utility model;

[0021] Figure 4 This is a schematic diagram of the stirring blade structure of a self-moving high-voltage wire surface coating device proposed by the utility model;

[0022] Figure 5 This is a schematic diagram of the transmission component structure of a self-moving high-voltage wire surface coating device proposed by the utility model;

[0023] Figure 6 This is a schematic diagram of the bidirectional screw structure of a self-moving high-voltage wire surface coating device proposed by the utility model;

[0024] In the figure: liquid storage tank 1, wing 2, propeller 3, liquid injection pipe 4, bracket 5, first rotating shaft 6, first motor 7, second rotating shaft 8, moving wheel 9, transmission assembly 10, second motor 11, positioning wheel 12, telescopic bracket 13, guide frame 14, pump body 15, mounting base 16, bidirectional screw 17, moving base 18, clamping base 19, coating nozzle 20, connecting pipe 21, third motor 22, delivery pipe 23, camera 24, fourth motor 25, stirring blade 26. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] See also Figure 1-6 The utility model provides a technical solution: a self-moving high-voltage line surface coating device, including a liquid storage tank 1, the liquid storage tank 1 has wings 2 symmetrically fixedly connected on both sides, one end of the wing 2 is fixedly connected to a propeller 3, a positioning and moving mechanism is provided on the top of the liquid storage tank 1, a guide mechanism is provided on one side of the top of the liquid storage tank 1, a pump body 15 is symmetrically fixedly connected to the other side of the liquid storage tank 1, a mounting seat 16 is fixedly connected to the other side of the top of the liquid storage tank 1, a bidirectional screw 17 is rotatably connected inside the mounting seat 16, the bidirectional screw 17 is fixedly connected to the output end of the third motor 22, the outer side of the bidirectional screw 17 is symmetrically threadedly connected to a moving seat 18, the top of the moving seat 18 is fixedly connected to a clamping seat 19, a coating nozzle 20 is provided inside the clamping seat 19, a connecting pipe 21 is fixedly connected to one side of the clamping seat 19, and a delivery pipe 23 is fixedly connected between the pump body 15 and the connecting pipe 21. The drone consisting of a liquid storage tank 1, wings 2 and propellers 3 can fly to the surface of the high-voltage line, and then drive the first motor 7 to position and rotate the bracket 5 so that the high-voltage line is engaged between the moving wheel 9 and the positioning wheel 12. The set moving wheel 9 is rotated by the transmission component 10 and the second motor 11 to facilitate the movement of the coating equipment on the surface of the high-voltage line. Then, by driving the third motor 22, the two clamping seats 19 are moved relative to each other under the thread rotation of the bidirectional screw 17, so that the high-voltage line is clamped between the two clamping seats 19, and the paint inside the liquid storage tank 1 is transported to the inside of the clamping seat 19 by driving the pump body 15, and the paint is applied to the surface of the high-voltage line by the coating nozzle 20, thereby solving the complexity and danger brought by manual assistance by coating while moving. A stirring mechanism is provided inside the liquid storage tank 1.

[0027] In the present invention, preferably, a liquid injection pipe 4 is fixedly connected to one side of the liquid storage tank 1, and a camera 24 is fixedly connected to the upper end of the other side of the liquid storage tank 1.

[0028] In the present utility model, preferably, the positioning and moving mechanism includes a bracket 5, a first rotating shaft 6 is fixedly connected to the bottom of the bracket 5, the first rotating shaft 6 is fixedly connected to the output end of the first motor 7, a positioning wheel 12 is provided on one side of the bracket 5, the upper end inside the bracket 5 is rotatably connected to the second rotating shaft 8, the outer side of the second rotating shaft 8 is fixedly connected to the moving wheel 9, the second rotating shaft 8 is fixedly connected to the output end of the second motor 11, and a transmission assembly 10 is connected between the two second rotating shafts 8.

[0029] In the present invention, preferably, the bracket 5 is rotatably connected to the liquid storage tank 1 via the first rotating shaft 6 , and the first motor 7 is fixedly connected to the interior of the liquid storage tank 1 .

[0030] In the present invention, preferably, the transmission assembly 10 is composed of a driving wheel, a transmission belt and a driven wheel.

[0031] In the present invention, preferably, the guide mechanism includes a telescopic bracket 13 , and the top of the telescopic bracket 13 is fixedly connected to a guide frame 14 .

[0032] In the present invention, preferably, the third motor 22 is fixedly connected to one side of the mounting base 16 , and a plurality of coating nozzles 20 are provided in a semicircular shape.

[0033] In the present invention, preferably, the stirring mechanism includes a stirring blade 26 , which is located inside the liquid storage tank 1 and is rotatably connected. The stirring blade 26 is fixedly connected to the output end of the fourth motor 25 .

[0034] The working principle and use process of the utility model are as follows: when in use, the device flies to the vicinity of the high-voltage line through the drone composed of the liquid storage tank 1, the wings 2 and the propeller 3. After arriving at the designated position, the bracket 5 in the positioning and moving mechanism rotates under the drive of the first motor 7, so that the high-voltage line is engaged between the moving wheel 9 and the positioning wheel 12. At this time, the moving wheel 9 is driven to rotate by the transmission component 10 and the second motor 11 to realize the movement of the device on the surface of the high-voltage line. During the movement, the third motor 22 drives the bidirectional screw 17 to rotate, so that the two clamping seats 19 move relative to each other, thereby clamping the high-voltage line. At the same time, the pump body 15 will The paint inside the liquid storage tank 1 is transported to the inside of the clamping seat 19 through the delivery pipe 23. The coating nozzle 20 is located in the clamping seat 19, and the paint is evenly applied to the surface of the high-voltage line. The paint quickly solidifies at room temperature to form a tough insulating protective layer. In addition, a stirring mechanism is provided inside the liquid storage tank 1. The stirring blade 26 driven by the fourth motor 25 ensures that the paint is uniform. The injection pipe 4 is used to replenish the paint. The camera 24 monitors the coating process in real time. The entire device realizes automatic coating of the high-voltage line surface by moving and coating at the same time, reducing the complexity and danger of manual assistance and improving work efficiency and safety.

[0035] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A self-propelled high-voltage wire surface coating device, comprising a liquid storage tank (1), characterized in that: The liquid storage tank (1) is symmetrically fixedly connected to wings (2) on both sides, one end of the wing (2) is fixedly connected to a propeller (3), the top of the liquid storage tank (1) is provided with a positioning movement mechanism, one side of the top of the liquid storage tank (1) is provided with a guide mechanism, the other side of the liquid storage tank (1) is symmetrically fixedly connected to a pump body (15), the other side of the top of the liquid storage tank (1) is fixedly connected to a mounting seat (16), the mounting seat (16) is rotatably connected to a bidirectional screw (17) inside, and the bidirectional screw (17) is fixedly connected to the mounting seat (16). ) is fixedly connected to the output end of the third motor (22), the outer side of the bidirectional screw (17) is symmetrically threadedly connected to a movable seat (18), the top of the movable seat (18) is fixedly connected to a clamping seat (19), a coating nozzle (20) is provided inside the clamping seat (19), one side of the clamping seat (19) is fixedly connected to a connecting pipe (21), a delivery pipe (23) is fixedly connected between the pump body (15) and the connecting pipe (21), and a stirring mechanism is provided inside the liquid storage tank (1).

2. The self-propelled high-voltage wire surface coating device according to claim 1, characterized in that: A liquid injection pipe (4) is fixedly connected to one side of the liquid storage tank (1), and a camera (24) is fixedly connected to the upper end of the other side of the liquid storage tank (1).

3. The self-propelled high-voltage wire surface coating device according to claim 1, characterized in that: The positioning and moving mechanism comprises a bracket (5), a first rotating shaft (6) is fixedly connected to the bottom of the bracket (5), the first rotating shaft (6) is fixedly connected to the output end of the first motor (7), a positioning wheel (12) is provided on one side of the bracket (5), the upper end inside the bracket (5) is rotatably connected to the second rotating shaft (8), the outer side of the second rotating shaft (8) is fixedly connected to the moving wheel (9), the second rotating shaft (8) is fixedly connected to the output end of the second motor (11), and a transmission assembly (10) is transmission-connected between the two second rotating shafts (8).

4. The self-propelled high-voltage wire surface coating device according to claim 3, characterized in that: The bracket (5) is rotatably connected to the liquid storage tank (1) via a first rotating shaft (6), and the first motor (7) is fixedly connected to the interior of the liquid storage tank (1).

5. The self-propelled high-voltage wire surface coating device according to claim 3, characterized in that: The transmission assembly (10) consists of a driving wheel, a transmission belt and a driven wheel.

6. The self-propelled high-voltage wire surface coating device according to claim 1, characterized in that: The guide mechanism comprises a telescopic bracket (13), and the top of the telescopic bracket (13) is fixedly connected to a guide frame (14).

7. The self-propelled high-voltage wire surface coating device according to claim 1, characterized in that: The third motor (22) is fixedly connected to one side of the mounting seat (16), and a plurality of coating nozzles (20) are provided in a semicircular shape.

8. The self-propelled high-voltage wire surface coating device according to claim 1, characterized in that: The stirring mechanism comprises a stirring blade (26), the stirring blade (26) is located inside the liquid storage tank (1) and is rotatably connected, and the stirring blade (26) is fixedly connected to the output end of the fourth motor (25).