Spray disc mounting structure of liquid atomization device

By setting a cover at the bottom of the spray disc and forming a water film with a conical structure, the corrosion problems of rotating shaft and bearings are solved, the service life of the bearing is extended, and the stable operation of the liquid atomization device is ensured.

CN223276533UActive Publication Date: 2025-08-29JIEYANG BOYI MASCH CO LTD
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Patent Information

Application Number
CN202422599957.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-08-29
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

In the existing liquid atomization device, the rotating shaft and the end surfaces of the bearing lack sealing, resulting in easy corrosion of the bearing and the rotating shaft, affecting the rotation speed and atomization effect of the liquid separation disc.

Method used

A cover is provided at the bottom of the spraying disc, and the bottom of the cover extends downward and seals. A water film is formed by combining the step holes of the spraying disc and the conical part to prevent water mist from entering the bearing and is injection molded with plastic parts to reduce water vapor corrosion.

Benefits of technology

Effectively prevent water vapor from entering the bearing, extend the bearing life, ensure stable rotation of the liquid dispensing disc, and improve the atomization effect.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223276533U_ABST
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Abstract

The utility model provides a spray disc mounting structure of a liquid atomization device, which solves the problem that a bearing is easy to rust, and comprises a fixed seat and a rotor rotationally mounted on the fixed seat through the bearing, a rotating wheel is fixed at the bottom of the rotor, a spray disc is fixedly arranged at the top of the rotor, a cover body is arranged at the bottom of the spray disc, and the bottom of the cover body extends downwards. The fixing seat is mounted in the mounting plate, and the bottom of the cover body is close to the top of the mounting plate. The cover body is arranged at the bottom of the spraying disc, the bottom of the cover body extends downwards, so that water vapor is effectively prevented from entering the bearing from the bottom of the spraying disc to corrode the bearing, a water film is formed on the outer side of the second conical part through the stepped hole of the spraying disc and the second conical part matched with the stepped hole, and the water vapor is effectively prevented from entering the bearing. Therefore, the service life of the bearing is greatly prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of liquid atomization devices, in particular to a spray disc installation structure of a liquid atomization device. Background Art

[0002] During the fabric production process, in order to ensure the quality of the fabric, such as the weight, feel and anti-static properties of the fabric, the fabric must be humidified. Some paper products also need to be humidified. Other agents are added to the liquid, such as detergents, bactericides, disinfectants, smoothing agents, softeners, stiffeners, comfort agents, etc., to increase or change the performance of the fabric or paper products. To humidify such products, a special humidifying device is used, such as the Chinese patent: a liquid atomizing spray device, patent announcement number: CN 206970870U, the liquid falls into the top of the high-speed rotating liquid separation dish through the diversion pipe, and the liquid separation dish instantly atomizes the liquid to humidify the fabric. In this device: each of the spraying mechanisms includes a rotating wheel, a rotating shaft, a fixed seat and a liquid separation dish, the rotating wheel is fixed to the rotating shaft, the rotating shaft is installed in the fixed seat through a bearing, the fixed seat is fixedly connected to the frame, the liquid separation dish is fixed to the bottom end of the rotating shaft, and a motor is also installed on the frame, the output end of the motor is connected to a belt, one side of the belt is serpentine and wrapped around all the rotating wheels in sequence, there is a problem: the rotating shaft and the bearing end face are not sealed, and the rotating shaft rotates at high speed and cannot be sealed, resulting in the bearings and the rotating shaft being exposed to water vapor, which can easily corrode the bearings and the rotating shaft, causing the liquid separation dish to be unable to rotate, or the speed to decrease, affecting the atomization effect. Utility Model Content

[0003] In response to the above problems, the present invention provides a spray disc mounting structure for a liquid atomization device to solve one or more technical problems existing in the prior art and at least provide a beneficial option or create conditions.

[0004] In order to achieve the above purpose, the technical solution adopted by the present utility model is as follows:

[0005] A spray disc mounting structure for a liquid atomization device includes a fixed base and a rotor rotatably mounted on the fixed base via a bearing. A runner is fixed to the bottom of the rotor, a spray disc is fixed to the top of the rotor, and a cover is provided at the bottom of the spray disc. The bottom of the cover extends downward, the top of the cover is sealed, and the bottom is open. The downward extension of the bottom can reduce water mist entering the bottom of the spray disc, thereby reducing water mist from entering the bearing and corroding the bearing.

[0006] Preferably, the fixing seat is installed in the mounting plate, and the bottom of the cover body is close to the top of the mounting plate but does not touch the mounting plate, so as to minimize the water mist entering the bottom of the spray disc.

[0007] Preferably, the cover body is in an umbrella shape or a cylindrical shape, and the cover body only needs to not interfere with the fixing seat and the mounting plate. The spray disc is a plastic part, and both the umbrella shape and the cylindrical shape are easy to realize injection molding.

[0008] Preferably, the rotor is provided with a groove with a downward opening, and the top of the fixing seat is provided with a first tapered portion that is loosely fitted into the groove. The upper portion of the first tapered portion has a larger outer diameter than the lower portion. The upper portion of the first tapered portion is close to the outer diameter of the groove, which effectively prevents water mist from entering the bearing. Furthermore, with this structure, water mist liquefies into water during entry, forming a water film that effectively prevents water vapor from entering.

[0009] Preferably, a stepped hole is provided on the inner wall of the lower portion of the spray disc, and a second conical portion is provided on the upper portion of the fixing seat to fit with the stepped hole. The upper portion of the second conical portion has a larger outer diameter and the lower portion has a smaller outer diameter.

[0010] Preferably, the fixing seat is provided with an outwardly protruding mounting step, an external thread is provided above the mounting step, the mounting step is located below the mounting plate, and the nut located above the mounting plate installs the fixing seat on the mounting plate through the external thread. The mounting plate has a mounting hole, and the fixing seat passes through the mounting hole from the bottom of the mounting plate and is installed by screwing the nut on the top of the mounting plate. A sealing ring is provided between the mounting step and the nut to prevent water mist from entering under the mounting plate.

[0011] Preferably, the outer edge of the spray disc is provided with a plurality of radial grooves in the circumferential direction.

[0012] Preferably, a bearing mounting hole is provided in the fixing seat, and the bottom of the bearing mounting hole is located below the mounting plate, thereby effectively preventing moisture from entering the bearing.

[0013] Preferably, the spray disc is an integrally formed plastic part.

[0014] Preferably, a sealing ring is provided between the mounting step and the nut.

[0015] Beneficial effects of the utility model:

[0016] The utility model provides a cover at the bottom of the spray disc, with the bottom of the cover extending downward, effectively preventing water vapor from entering the bearing from the bottom of the spray disc and corroding the bearing. The stepped hole of the spray disc and the second tapered portion that cooperate with it form a water film on the outside of the second tapered portion, effectively preventing water vapor from entering the bearing. Thus, the service life of the bearing is greatly extended. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic structural diagram of Example 1;

[0018] Figure 2 yes Figure 1 A magnified view of point A;

[0019] Figure 3 1 is a structural diagram of the spray disc 6 of Example 1;

[0020] Figure 4 It is a structural diagram of the spray disc 6 of Example 2. DETAILED DESCRIPTION

[0021] The technical solution of the present utility model is described below with reference to the accompanying drawings and embodiments.

[0022] Example 1: Reference Figures 1 to 3 The spray disc mounting structure of a liquid atomization device described in this embodiment includes a fixing base 1, which is installed in a mounting plate 2. A rotor 4 mounted on the fixing base 1 is rotated through a bearing 3. A runner 5 is fixed to the bottom of the rotor 4, and the runner 5 is a pulley. A spray disc 6 is fixed to the top of the rotor 4, and the spray disc 6 is made of plastic. The spray disc 6 and the rotor 4 have an interference fit, and the rotation of the rotor 4 can smoothly drive the spray disc 6 to rotate. A cover body 7 is provided at the bottom of the spray disc 6. The bottom of the cover body 7 extends downward. The top of the cover body 7 is sealed and the bottom is open. The bottom of the cover body 7 extends downward. The bottom of the cover body 7 is close to the top of the mounting plate 2 but does not contact the mounting plate 2. This can reduce the water mist that enters the bottom of the spray disc 6, thereby reducing the water mist from entering the bearing 3 and corroding the bearing 3.

[0023] Specifically, the cover body 7 is umbrella-shaped, and the cover body 7 only needs to not interfere with the fixing base 1 and the mounting plate 2. The spray disc 6 and the cover body 7 are integrally formed plastic parts, and both umbrella-shaped and cylindrical shapes are easy to achieve injection molding.

[0024] Specifically, the rotor 4 is provided with a groove 8 with a downward opening. The top of the fixed seat 1 is provided with a first tapered portion 9 that is loosely fitted with the groove 8. The upper portion of the first tapered portion 9 has a larger outer diameter than the lower portion. The upper portion of the first tapered portion 9 is close to the outer diameter of the groove 8, which effectively prevents water mist from entering the bearing 3. Furthermore, this structure allows water mist to liquefy into water during entry, forming a water film that effectively prevents water vapor from entering.

[0025] Specifically, a stepped hole 10 is provided on the inner wall of the lower part of the spray disc 6, and a second conical portion 11 is provided on the upper part of the fixing seat 1 to fit the stepped hole 10. The upper part of the second conical portion 11 has a large outer diameter and the lower part has a small outer diameter, which has the effect of preventing water mist from entering.

[0026] Specifically, the fixing base 1 is provided with an outwardly protruding mounting step 12, and an external thread 13 is provided above the mounting step 12. The mounting step 12 is located below the mounting plate 2. The nut 16 located above the mounting plate 2 installs the fixing base 1 on the mounting plate 2 through the external thread 13. The mounting plate 2 has a mounting hole (not shown in the figure). The fixing base 1 passes through the mounting hole from the bottom of the mounting plate 2 and is installed by screwing the nut 16 on the top of the mounting plate 2. A sealing ring is provided between the mounting step 12 and the nut 16 to prevent water mist from entering under the mounting plate 2.

[0027] Specifically, a plurality of radial grooves are provided on the circumference of the outer edge of the spray disc 6 to effectively guide the water mist to disperse.

[0028] Specifically, a bearing mounting hole 14 is provided in the fixing seat 1, and the bearings 3 are all installed in the bearing mounting hole 14. The bottom of the bearing mounting hole 14 is located below the mounting plate 2, which effectively prevents water vapor from entering the bearing 3. More than two bearings 3 are installed in the bearing mounting hole 14 above and below, and a spacer sleeve 15 is provided between the two bearings 3 to separate them.

[0029] The utility model provides a cover body 7 at the bottom of the spray disc 6, and the bottom of the cover body 7 extends downward, which effectively prevents water vapor from entering the bearing 3 from the bottom of the spray disc 6 and corroding the bearing 3. Through the stepped hole 10 of the spray disc 6 and the second tapered portion 11 matched therewith, a water film is formed on the outside of the second tapered portion 11, which effectively prevents water vapor from entering the bearing 3. Therefore, the service life of the bearing 3 is greatly extended.

[0030] When the utility model is working, the belt drives the rotor 4 to rotate at high speed through the rotating wheel 5, and the rotor 4 drives the spray disc 6 to rotate at high speed. The liquid falls into the top of the spray disc 6 and is instantly sprayed out to form water mist, which sprays the fabric or paper products.

[0031] Example 2: See Figure 4 Compared with embodiment 1, the difference is that the cover body 7 is in an umbrella-shaped cylindrical shape.

[0032] In the description of the present invention, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, and a specific direction structure and operation. Therefore, it cannot be understood as a limitation on the present invention. In addition, "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0033] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0034] The above describes an embodiment of the present invention in detail. However, the above content is only a preferred embodiment of the present invention and should not be considered to limit the scope of implementation of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the patent application of the present invention.

Claims

1. A spray disc mounting structure for a liquid atomizing device, comprising a fixed base and a rotor rotatably mounted on the fixed base via a bearing, characterized in that: A rotating wheel is fixed on the bottom of the rotor, a spray disc is fixed on the top of the rotor, a cover is provided on the bottom of the spray disc, and the bottom of the cover extends downward.

2. The spray disc mounting structure of a liquid atomization device according to claim 1, characterized in that: The fixing seat is installed in the mounting plate, and the bottom of the cover body is close to the top of the mounting plate.

3. A spray disc mounting structure for a liquid atomization device according to claim 1 or 2, characterized in that: The cover body is in an umbrella shape or a cylinder shape.

4. The spray disc mounting structure of a liquid atomization device according to claim 1, characterized in that: The rotor is provided with a groove with an opening facing downwards, and the top of the fixing seat is provided with a first conical portion which is loosely matched with the groove. The upper portion of the first conical portion has a larger outer diameter and the lower portion has a smaller outer diameter.

5. The spray disc mounting structure of a liquid atomization device according to claim 1, characterized in that: A stepped hole is provided on the inner wall of the lower portion of the spray disc, and a second tapered portion is provided on the upper portion of the fixing seat to fit the stepped hole. The upper portion of the second tapered portion has a larger outer diameter and the lower portion has a smaller outer diameter.

6. The spray disc mounting structure of a liquid atomization device according to claim 2, characterized in that: The fixing seat is provided with an outwardly protruding installation step, an external thread is provided above the installation step, the installation step is located below the installation plate, and a nut located above the installation plate installs the fixing seat on the installation plate through the external thread.

7. The spray disc mounting structure of a liquid atomization device according to claim 1, characterized in that: The outer edge of the spray disc is circumferentially provided with a plurality of radial grooves.

8. The spray disc mounting structure of a liquid atomization device according to claim 2, characterized in that: A bearing mounting hole is provided in the fixing seat, and the bottom of the bearing mounting hole is located below the mounting plate.

9. The spray disc mounting structure of a liquid atomization device according to claim 1, characterized in that: The spray disc is an integrally formed plastic part.

10. The spray disc mounting structure of a liquid atomization device according to claim 6, characterized in that: A sealing ring is provided between the installation step and the nut.

Citation Information

Patent Citations

  • Liquid atomization sprinkler

    CN206970870U