Manufacturing equipment for novel high-wear-resistance copper-based brake pad

By setting up filter components in the copper-based brake pad manufacturing equipment, automatic filtration of metal powder is achieved, the damage problem of metal blocks to the equipment is solved, the equipment life is extended and the mixing efficiency is improved.

CN223276668UActive Publication Date: 2025-08-29TANGYIN HUANMEI BRAKE MATERIAL CO LTD
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Patent Information

Application Number
CN202422362977.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-29
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

During the stirring process of existing copper-based brake pad manufacturing equipment, due to the possible presence of large metal blocks in the metal powder, it is easy to cause damage to the equipment and shorten the service life.

Method used

A copper-based brake pad manufacturing device containing a filter assembly is designed. The second motor drives the circular plate to rotate. The circular plate drives the filter plate through the rotating shaft connecting rod, causing the slider to slide on the inner wall of the sliding groove to realize automatic filtration of metal powder. Larger block metal enters the collection box through the collection channel to protect the mixing chamber and the spiral mixing plate.

Benefits of technology

Effectively protect the equipment, extend the service life of the equipment, and improve the mixing uniformity of metal powder and the working efficiency of the equipment through the spiral stirring plate.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses high-wear-resistance novel copper-based brake pad manufacturing equipment, and relates to the technical field of brake pad manufacturing equipment. The device comprises a device shell, a feeding port is formed in one side of the top face of the device shell, and a filtering assembly is arranged on the top face of a fixing block. A filtering assembly is arranged, specifically, the filtering assembly comprises a second motor, a first connecting shaft is fixedly connected to the output end of the top face of the second motor, a circular plate is fixedly connected to the top face of the first connecting shaft, a first connecting hole is formed in the top face of the circular plate, and a rotating shaft is rotationally connected to the inner wall of the first connecting hole; during use, a second motor is started to drive a circular plate to rotate, the circular plate drives a connecting rod through a rotating shaft, the connecting rod drives a filtering plate to enable a sliding block to slide on the inner wall of a sliding groove, automatic filtering of various metal powder is achieved, large blocks in the metal powder enter a collecting box through a collecting channel, and a stirring bin and a spiral stirring plate are protected; the device service life is prolonged.
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Description

Technical Field

[0001] The utility model belongs to the technical field of brake pad manufacturing equipment, and in particular relates to a new type of highly wear-resistant copper-based brake pad manufacturing equipment. Background Art

[0002] Copper-based brake pads are a common type of brake pads. They use copper as the main component and add other metal and non-metallic materials to improve their performance. Compared with ordinary brake pads, they have the advantages of good thermal conductivity, high wear resistance, stable friction coefficient, etc. During the production of copper-based brake pads, copper powder, iron powder, tin powder and other additives need to be evenly mixed before processing and production.

[0003] Most existing raw material mixing equipment directly stirs the raw materials. However, since most raw materials for manufacturing copper-based brake pads are metal powder, there may be large metal blocks in the powder that collide or slide against the inner wall of the equipment during the stirring process, which can easily cause damage to the interior of the equipment and shorten the service life of the stirring equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a new type of highly wear-resistant copper-based brake pad manufacturing equipment. By setting a filter component, when in use, the circular plate is driven to rotate by starting the second motor, and the circular plate drives the connecting rod through the rotating shaft. The connecting rod drives the filter plate to make the slider slide on the inner wall of the sliding groove, thereby realizing automatic filtering of various metal powders, so that the larger blocks inside the metal powder enter the collection box through the collection channel, protecting the mixing bin and the spiral mixing plate, and improving the service life of the device. It solves the problem that most existing raw material mixing equipment directly mixes the raw materials, but since most of the raw materials for manufacturing copper-based brake pads are metal powder, and larger metal blocks may appear in the powder and hit or slide against the inner wall of the equipment during the mixing process, it is easy to cause damage to the inside of the equipment, thereby shortening the service life of the mixing equipment.

[0005] In order to solve the above technical problems, the utility model is realized through the following technical solutions:

[0006] The utility model is a novel high-wear-resistant copper-based brake pad manufacturing equipment, including a device housing, a feed port is opened on one side of the top surface of the device housing, a first motor is arranged on the top surface of the device housing, a fixed block is fixedly connected to the front of the device housing, a filter assembly is arranged on the top surface of the fixed block, the filter assembly includes a second motor, the output end of the top surface of the second motor is fixedly connected to the first connecting shaft, the top end of the first connecting shaft is fixedly connected to a circular plate, the top surface of the circular plate is opened with a first connecting hole, the inner wall of the first connecting hole is rotatably connected to the rotating shaft, the top end of the rotating shaft is fixedly connected to a connecting rod, one end of the connecting rod is opened with a second connecting hole, the inner wall of the second connecting hole is rotatably connected to the second connecting shaft, both ends of the second connecting shaft are fixedly connected to a filter plate, and one side of the filter plate is fixedly connected to a slider. By setting the filter assembly, when in use, the circular plate is driven to rotate by starting the second motor, the circular plate drives the connecting rod through the rotating shaft, and the connecting rod drives the filter plate to make the slider slide on the inner wall of the sliding groove, thereby realizing automatic filtering of various metal powders, so that larger blocks inside the metal powder enter the collection box through the collection channel, protecting the stirring bin and the spiral stirring plate, and improving the service life of the device.

[0007] Furthermore, four sets of supporting legs are fixedly connected to the bottom surface of the device shell, a discharge port is provided on the bottom surface of the device shell, a collection box is fixedly connected to one side of the device shell, and a stirring bin is provided inside the device shell. By setting up the collection box, larger metal blocks can be collected, and after collection, they can be recycled and reused through other processes.

[0008] Furthermore, a sealing plug is inserted into the inner wall of the discharge port. By providing the sealing plug, the discharge port is sealed when the metal powder is being stirred, thereby preventing leakage of the metal powder during the stirring process.

[0009] Furthermore, a connecting groove is provided on one side of the inner wall of the feed port, a sliding groove is provided on one side of the connecting groove, and a collecting channel is provided on the side of the feed port near the top of the connecting groove. By setting the collecting channel, the channel and collection of larger metal blocks after filtering the metal powder are realized. Since the collecting channel is set as an inclined surface, the larger metal blocks can roll down into the collection box by themselves.

[0010] Furthermore, the bottom output end of the first motor is fixedly connected to a rotating connecting rod, and the outer surface of the rotating connecting rod close to the bottom is fixedly connected to a spiral stirring plate. The first motor is provided with a bolt on the side close to the bottom. By setting the first motor and starting the first motor, the first motor drives the spiral stirring plate to stir the metal powder inside the stirring bin through the rotating connecting rod. Since the spiral stirring plate itself is spirally set and the spiral stirring plate itself is provided with a stirring plate, the spiral stirring plate can fully stir the metal powder inside the stirring bin, making the metal powder more uniform and improving the working efficiency and work quality of the equipment.

[0011] Furthermore, the filter assembly is fixedly connected to the top surface of the fixed block through a second motor, the filter plate is slidably connected to the inner wall of the connecting groove, and the slider is slidably connected to the inner wall of the sliding groove. By setting the connecting groove and the sliding groove, the filter plate can be shaken by the second motor on the inner wall of the feed port, and at the same time the sliding groove limits the filter plate to ensure the stability of the filter plate during operation.

[0012] Furthermore, the first motor is fixedly connected to the top surface of the device casing by bolts, the bottom surface of the rotating connecting rod is rotatably connected to the bottom of the inner wall of the stirring chamber, and the outer surface of the rotating connecting rod close to the top is rotatably connected to the inner wall of the device casing. By setting the bolts, a firm connection of the first motor to the device casing is achieved, and at the same time, a firm connection between the rotating connecting rod and the spiral stirring plate during operation is also guaranteed.

[0013] Furthermore, the collection box is arranged on one side of the bottom of the collection channel. Through the position setting of the collection box and the collection channel, larger metal blocks can roll into the collection box for collection after the metal powder is filtered, reducing manpower collection and cleaning.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model sets a filter assembly, specifically, the filter assembly includes a second motor, the top output end of the second motor is fixedly connected to the first connecting shaft, the top surface of the first connecting shaft is fixedly connected to a circular plate, the top surface of the circular plate is provided with a first connecting hole, the inner wall of the first connecting hole is rotatably connected to the rotating shaft, the top of the rotating shaft is fixedly connected to a connecting rod, a second connecting hole is provided on one side of the connecting rod, the inner wall of the second connecting hole is rotatably connected to the second connecting shaft, both ends of the second connecting shaft are fixedly connected to the filter plate, and a slider is provided on one side of the filter plate. When in use, the circular plate is driven to rotate by starting the second motor, the circular plate drives the connecting rod through the rotating shaft, and the connecting rod drives the filter plate to make the slider slide on the inner wall of the sliding groove, thereby realizing automatic filtering of various metal powders, so that larger blocks inside the metal powder enter the collection box through the collection channel, thereby protecting the mixing bin and the spiral mixing plate and improving the service life of the device.

[0016] 2. The utility model sets a first motor, specifically, the output end of the bottom surface of the first motor is fixedly connected to a rotating connecting rod, the outer surface of the rotating connecting rod close to the bottom side is fixedly connected to a spiral stirring plate, the first motor is fixed to the top surface of the device shell by bolts, and by starting the first motor, the first motor drives the spiral stirring plate to stir the metal powder inside the stirring bin by rotating the connecting rod. Because the spiral stirring plate itself is spirally set and the spiral stirring plate itself is provided with a stirring plate, the spiral stirring plate can fully stir the metal powder inside the stirring bin, making the metal powder more uniform, thereby improving the working efficiency and work quality of the equipment.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following is a brief introduction to the drawings required for describing the embodiment. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the overall cross-sectional structure of the utility model;

[0021] Figure 3 This is a schematic diagram of the cross-sectional structure of the housing of the utility model device;

[0022] Figure 4 This is a schematic diagram of the stirring structure of the utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the filter assembly of the utility model;

[0024] Figure 6 This is a schematic diagram of the connection structure between the second motor and the circular plate of the utility model;

[0025] Figure 7 This is a schematic diagram of the connecting rod structure of the utility model;

[0026] Figure 8 This is a schematic diagram of the structure of the filter plate of the utility model.

[0027] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0028] 1. Device housing; 11. Support legs; 12. Fixed block; 13. Collecting box; 14. Mixing chamber; 15. Discharge port; 2. Feed port; 21. Connecting groove; 22. Sliding groove; 23. Collecting channel; 3. First motor; 31. Rotating connecting rod; 32. Spiral stirring plate; 33. Bolt; 4. Filter assembly; 41. Second motor; 42. First connecting shaft; 43. Circular plate; 44. First connecting hole; 45. Rotating shaft; 46. Connecting rod; 47. Second connecting hole; 48. Second connecting shaft; 49. Filter plate; 491. Slider; 5. Sealing plug. DETAILED DESCRIPTION

[0029] The following will be combined with the accompanying drawings to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the embodiments described are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the utility model.

[0030] See also Figure 1-8 As shown, the utility model is a new type of highly wear-resistant copper-based brake pad manufacturing equipment, including a device housing 1, a feed port 2 is provided on one side of the top surface of the device housing 1, a first motor 3 is arranged on the top surface of the device housing 1, a fixed block 12 is fixedly connected to the front of the device housing 1, a filter assembly 4 is provided on the top surface of the fixed block 12, the filter assembly 4 comprises a second motor 41, the top output end of the second motor 41 is fixedly connected to a first connecting shaft 42, the top of the first connecting shaft 42 is fixedly connected to a circular plate 43, a first connecting hole 44 is provided on the top surface of the circular plate 43, the inner wall of the first connecting hole 44 is rotatably connected to a rotating shaft 45, the top of the rotating shaft 45 is fixedly connected to a connecting rod 46, a second connecting hole 47 is provided at one end of the connecting rod 46, the inner wall of the second connecting hole 47 is rotatably connected to a second connecting shaft 48, both ends of the second connecting shaft 48 are fixedly connected to a filter plate 49, and one side of the filter plate 49 is fixedly connected to a slider 491.

[0031] Four sets of supporting legs 11 are fixedly connected to the bottom of the device shell 1 , a discharge port 15 is provided on the bottom of the device shell 1 , a collecting box 13 is fixedly connected to one side of the device shell 1 , and a mixing bin 14 is provided inside the device shell 1 .

[0032] A sealing plug 5 is inserted into the inner wall of the discharge port 15 .

[0033] A connecting groove 21 is provided on one side of the inner wall of the feed port 2 , a sliding groove 22 is provided on one side of the connecting groove 21 , and a collecting channel 23 is provided on one side of the feed port 2 close to the top of the connecting groove 21 .

[0034] The bottom output end of the first motor 3 is fixedly connected to a rotating connecting rod 31 , the outer surface of the rotating connecting rod 31 close to the bottom is fixedly connected to a spiral stirring plate 32 , and a bolt 33 is provided on the side of the first motor 3 close to the bottom.

[0035] The filter assembly 4 is fixedly connected to the top surface of the fixed block 12 via the second motor 41 , the filter plate 49 is slidably connected to the inner wall of the connecting groove 21 , and the slider 491 is slidably connected to the inner wall of the sliding groove 22 .

[0036] The first motor 3 is fixedly connected to the top surface of the device housing 1 by bolts 33, the bottom surface of the rotating connecting rod 31 is rotatably connected to the bottom of the inner wall of the mixing chamber 14, and the outer surface of the rotating connecting rod 31 near the top is rotatably connected to the inner wall of the device housing 1.

[0037] The collecting box 13 is arranged on one side of the bottom of the collecting channel 23 .

[0038] A specific application of this embodiment is: when in use, start the first motor 3, and the first motor 3 drives the spiral stirring plate 32 to rotate inside the stirring chamber 14 by rotating the connecting rod 31, and then start the second motor 41, and the second motor 41 drives the circular plate 43 to rotate through the first connecting shaft 42. The first connecting hole 44 is set on the side of the circular plate 43 close to the outer surface, and the connecting rod 46 can be driven by the rotating shaft 45 to perform planer work. The connecting rod 46 drives the second connecting shaft 48 and the filter plate 49 through the second connecting hole 47, so that the filter plate 49 and the slider 491 slide on the inner wall of the connecting groove 21 and the sliding groove 22. At this time, the metal powder to be mixed can be poured into the feed port 2 and filtered through the filter plate 49 at the same time. The larger blocks are filtered by the filter plate 49 and enter the collection box 13 through the collecting channel 23 for collection. The remaining powder enters the stirring chamber 14 and is stirred by the spiral stirring plate 32. After the stirring is completed, the sealing plug 5 can be pulled out and the mixed metal powder can be taken out through the discharge port 15.

[0039] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0040] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific embodiments described. Obviously, numerous modifications and variations are possible based on the contents of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art of machining robot brake pad manufacturing equipment to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A novel high wear-resistant copper-based brake pad manufacturing device, comprising a device housing (1), a feed port (2) is provided on one side of the top surface of the device housing (1), a first motor (3) is provided on the top surface of the device housing (1), a fixing block (12) is fixedly connected to the front surface of the device housing (1), and a filter assembly (4) is provided on the top surface of the fixing block (12), characterized in that: The filter assembly (4) includes a second motor (41), the top output end of the second motor (41) is fixedly connected to a first connecting shaft (42), the top of the first connecting shaft (42) is fixedly connected to a circular plate (43), the top surface of the circular plate (43) is provided with a first connecting hole (44), the inner wall of the first connecting hole (44) is rotatably connected to a rotating shaft (45), the top of the rotating shaft (45) is fixedly connected to a connecting rod (46), one end of the connecting rod (46) is provided with a second connecting hole (47), the inner wall of the second connecting hole (47) is rotatably connected to a second connecting shaft (48), both ends of the second connecting shaft (48) are fixedly connected to a filter plate (49), and one side of the filter plate (49) is fixedly connected to a slider (491).

2. A high wear-resistant new copper-based brake pad manufacturing equipment according to claim 1, characterized in that: Four sets of supporting legs (11) are fixedly connected to the bottom surface of the device housing (1), a discharge port (15) is provided on the bottom surface of the device housing (1), a collecting box (13) is fixedly connected to one side of the device housing (1), and a stirring chamber (14) is provided inside the device housing (1).

3. The high wear-resistant new copper-based brake pad manufacturing equipment according to claim 2 is characterized in that: A sealing plug (5) is inserted into the inner wall of the discharge port (15).

4. The high wear-resistant new copper-based brake pad manufacturing equipment according to claim 1 is characterized in that: A connecting groove (21) is provided on one side of the inner wall of the feed port (2), a sliding groove (22) is provided on one side of the connecting groove (21), and a collecting channel (23) is provided on one side of the feed port (2) near the top of the connecting groove (21).

5. The high wear-resistant new copper-based brake pad manufacturing equipment according to claim 1 is characterized in that: The output end of the bottom surface of the first motor (3) is fixedly connected to a rotating connecting rod (31), the outer surface of the rotating connecting rod (31) close to the bottom is fixedly connected to a spiral stirring plate (32), and a bolt (33) is provided on the side of the first motor (3) close to the bottom.

6. The high wear-resistant new copper-based brake pad manufacturing equipment according to claim 1 is characterized in that: The filter assembly (4) is fixedly connected to the top surface of the fixed block (12) via the second motor (41), the filter plate (49) is slidably connected to the inner wall of the connecting groove (21), and the slider (491) is slidably connected to the inner wall of the sliding groove (22).

7. The high wear-resistant new copper-based brake pad manufacturing equipment according to claim 5 is characterized in that: The first motor (3) is fixedly connected to the top surface of the device housing (1) via bolts (33); the bottom surface of the rotating connecting rod (31) is rotatably connected to the bottom of the inner wall of the mixing chamber (14); and the outer surface of the rotating connecting rod (31) on one side close to the top is rotatably connected to the inner wall of the device housing (1).

8. The high wear-resistant new copper-based brake pad manufacturing equipment according to claim 2, characterized in that: The collecting box (13) is arranged on one side of the bottom of the collecting channel (23).