Double-platform connection machine
By designing a dual-platform connection machine, equipped with two independent transportation line bodies to operate in parallel and adapting to circuit boards of different specifications, the problems of PCB transportation difficulties and specification restrictions in existing equipment are solved, and efficient and flexible production line connections are achieved.
Patent Information
- Application Number
- CN202422831286.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The upstream layout of the existing reflow soldering equipment is inconsistent with its own layout, which leads to difficulties in transporting PCBs. The existing two-in-one connecting equipment cannot achieve connection of PCB production lines of different specifications, limiting the flexibility of the production line.
A dual-platform connecting machine is designed, equipped with two independent transportation line bodies, intelligent control is achieved through control components, adapted to circuit boards of different specifications, and operated in parallel to improve transportation efficiency and flexibility.
It realizes smooth transportation of PCB production lines of different specifications, improves production efficiency and automation level, reduces manual intervention, and enhances the applicability and stability of the equipment.
Smart Images

Figure CN223279937U_ABST
Abstract
Description
Technical Field
[0001] The present disclosure relates to the technical field of transfer equipment, and in particular to a dual-platform shuttle. Background Art
[0002] As a core component of surface mount technology (SMT) production lines, reflow equipment primarily melts solder paste to secure surface mount components. To improve production efficiency and save energy, some companies use dual-track reflow equipment to handle printed circuit board (PCB) processing on two production lines. However, in actual production operations, inconsistencies exist between the upstream layout of the reflow equipment and the layout of the reflow equipment itself. This results in at least one production line being unable to maintain a straight line with the reflow equipment, resulting in difficulties in PCB transportation and reduced production efficiency.
[0003] Although the existing two-in-one docking equipment can connect two production lines, the configuration of its docking platform is single and can only connect production lines of PCBs of the same specifications, but cannot connect production lines of PCBs of different specifications, which limits the flexibility of the production line. Utility Model Content
[0004] The purpose of the present invention is to overcome the deficiencies in the prior art and provide a dual-platform splicer capable of simultaneously splicing two PCB production lines of different specifications.
[0005] The purpose of this disclosure is achieved through the following technical solutions:
[0006] A dual-platform shuttle, comprising:
[0007] A frame, wherein the two sides of the frame perpendicular to the transport direction are respectively provided with a feed port and a discharge port;
[0008] a first slide rail, the slide rail being arranged parallel to the transport direction and connected to the frame;
[0009] The transport line body includes a mounting plate, a first guide rail, a second guide rail, a first driving member, a transmission rod, and a transmission wheel group. The first guide rail and the second guide rail are arranged parallel to the mounting plate. The second guide rail is slidably connected to the mounting plate. The first guide rail and the second guide rail are both provided with the transmission wheel group. The transmission rod connects the two groups of the transmission wheel groups. The power output end of the first driving member is connected to the transmission rod.
[0010] The number of the transport line bodies is two, wherein a mounting plate of one of the transport line bodies is slidably connected to the first slide rail;
[0011] A moving assembly, the moving assembly comprising a second driving member, a transmission assembly and a connecting member, the second driving member being arranged at one end of the first slide rail, the transmission assembly being arranged parallel to the first slide rail and connected to the frame, the power output end of the second driving member being connected to the transmission assembly, one end of the connecting member being slidably connected to the transmission assembly, and the other end of the connecting member being connected to one of the mounting plates of the transport line body;
[0012] A control component is electrically connected to the signal output end of the first driving member, the signal output end of the second driving member and the signal output end of the transport line body.
[0013] In one embodiment, detachable side panels are provided on both sides of the frame perpendicular to the transport direction.
[0014] In one embodiment, a first sliding block is provided at the bottom of the mounting plate. The first sliding block is provided with a sliding groove, and the sliding groove is slidably connected to the first sliding rail.
[0015] In one embodiment, the transmission assembly includes a driving wheel, a driven wheel and a transmission belt, the driving wheel is installed at the power output end of the second driving member, the driven wheel is arranged at the end of the frame away from the second driving member, the transmission belt is sleeved on the driving wheel and the driven wheel, one end of the connecting member is connected to the bottom of the transport line body, and the other end of the connecting member is clamped with the transmission belt.
[0016] In one embodiment, the dual-platform shuttle machine further includes a width adjustment assembly, which includes an adjusting rod, a moving part and a supporting part. The supporting part is arranged on a side of the mounting plate close to the second guide rail, and the moving part is installed on the second guide rail. The moving part is connected to the adjusting rod, one end of the adjusting rod is connected to the first guide rail, and the other end of the adjusting rod is connected to the supporting part.
[0017] In one embodiment, a second slide rail is provided on the top of the mounting plate, a second slider is provided on the bottom of the second guide rail, and the second slider is slidably connected to the second slide rail.
[0018] In one embodiment, a plurality of observation windows are provided on the top of the frame.
[0019] In one embodiment, the control component includes a controller and a sensor, the controller is installed below the first slide rail, the sensor includes a board feed sensor and a board exit sensor, the board feed sensor is installed at one end of the first guide rail close to the feed port, the board exit sensor is installed at one end of the first guide rail close to the discharge port, the signal output end of the board feed sensor, the signal output end of the board exit sensor, the signal output end of the first drive member and the signal output end of the second drive member are electrically connected to the controller.
[0020] Compared with the prior art, the present disclosure has at least the following advantages:
[0021] 1. The dual-platform shuttle is equipped with two independent transport line bodies, which operate in parallel to improve the efficiency of material transfer.
[0022] 2. The dual-platform shuttle can be equipped with two different transport line bodies to accommodate circuit boards of different sizes. This allows it to simultaneously support the connection of two production lines with different circuit board sizes. This ensures smooth transportation and efficient support of circuit boards within the production line, further improving overall production efficiency and enhancing the flexibility of the dual-platform shuttle.
[0023] 3. Through the control components, each link of the dual-platform shuttle machine is made intelligent, the transportation speed of the circuit board is regulated, the automation level of the dual-platform shuttle machine is improved, and manual intervention is reduced. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the following briefly introduces the drawings required for use in the embodiments. It should be understood that the following drawings only illustrate certain embodiments of the present disclosure and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0025] Figure 1 Schematic diagram of the external structure of a dual-platform docking machine according to one embodiment;
[0026] Figure 2 for Figure 1 Schematic diagram of the internal structure of the double-platform shuttle;
[0027] Figure 3 for Figure 1 The schematic diagram of the structure of the transport line body of the double-platform shuttle shown;
[0028] Figure 4 for Figure 1 A schematic structural diagram of the transport line body of the dual-platform shuttle shown in FIG.
[0029] Figure 5 for Figure 3 Schematic diagram of the structure of the transmission assembly of the mobile docking platform shown. DETAILED DESCRIPTION
[0030] To facilitate understanding of the present disclosure, a more comprehensive description of the present disclosure will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present disclosure. However, the present disclosure can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure.
[0031] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly attached to the other element or there may be an intermediate element. When an element is referred to as being "connected to" another element, it may be directly connected to the other element or there may be an intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only implementation methods.
[0032] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this disclosure pertains. The terms used herein in the specification of this disclosure are intended only to describe specific embodiments and are not intended to limit this disclosure. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.
[0033] In order to better understand the technical solutions and beneficial effects of the present disclosure, the present disclosure is further described in detail below with reference to specific embodiments:
[0034] See also Figures 1 to 5, which is a double-platform shuttle machine 10 of one embodiment of the present invention, includes a frame 100, a first slide rail 200, a transport line body 300, a moving assembly 400 and a control assembly 500. The frame 100 is provided with a feed port 101 and a discharge port (not shown) on two sides perpendicular to the transport direction. The transport line body 300 includes a mounting plate 360, a first guide rail 310, a second guide rail 320, a first driving member (not shown), a transmission rod 330 and a transmission wheel group 340. The first guide rail 310 and the second guide rail 320 are arranged parallel to the mounting plate 360, and the second guide rail 320 is slidably connected to the mounting plate 360. The first guide rail 310 and the second guide rail 320 are both provided with a transmission wheel group 340. The transmission rod 330 connects the two sets of transmission wheel groups 340, and the power output end of the first driving member is connected to the transmission rod 330. Specifically, there are two transport line bodies 300, and the mounting plate 360 of one of the transport line bodies 300 is slidably connected to the first slide rail 200. The moving assembly 400 includes a second driving member 410, a transmission assembly 420, and a connecting member 430. The second driving member 410 is arranged at one end of the first slide rail 200, the transmission assembly 420 is arranged parallel to the first slide rail 200 and is connected to the frame 100, the power output end of the second driving member 410 is connected to the transmission assembly 420, one end of the connecting member 430 is slidably connected to the transmission assembly 420, and the other end of the connecting member 430 is connected to the mounting plate 360 of one of the transport line bodies 300. The control assembly 500 is electrically connected to the signal output end of the first driving member, the signal output end of the second driving member 410, and the signal output end of the transport line body 300, respectively.
[0035] In this embodiment, the dual-platform shuttle 10 is equipped with two independent transport line bodies 300, which operate in parallel, thereby improving the efficiency of circuit board transfer. Furthermore, the dual-platform shuttle 10 can be equipped with two transport line bodies 300 of different specifications to accommodate circuit boards of different sizes, thus simultaneously supporting the connection of two production lines with circuit boards of different specifications. This ensures smooth and efficient transportation of circuit boards within the production line, further improving overall production efficiency and enhancing the flexibility of the dual-platform shuttle 10.
[0036] Furthermore, the control components make each link of the dual-platform shuttle machine 10 intelligent, and the transportation speed of the circuit boards is regulated, thereby improving the automation level of the dual-platform shuttle machine 10 and reducing manual intervention.
[0037] like Figure 1As shown, in one embodiment, removable side panels 600 are provided on both sides of the frame 100 perpendicular to the transport direction. Specifically, in this embodiment, through holes with the same length as the first slide rail 200 are provided on both sides of the frame 100 perpendicular to the transport direction, and removable side panels 600 are provided on the outer side of the frame 100 to cover the through holes. By loading and unloading the removable side panels 600, the size, number and position of the feed port 1301 and the discharge port can be flexibly adjusted. This can enhance the flexibility and applicability of the dual-platform shuttle machine 10 to meet the requirements of different production lines. In addition, the provision of the removable side panels 600 also facilitates daily cleaning and maintenance, reduces the failure rate of the dual-platform shuttle machine 10, and ensures the continuity and stability of the production process.
[0038] like Figure 2 and Figure 4 As shown, in one embodiment, a first slider 440 is provided at the bottom of each mounting plate 360. The first slider 440 defines a slide groove 4401, and the slide groove 440 is slidably connected to the first slide rail 200. It can be understood that the slider 440 is engaged with the first slide rail 200 via the slide groove 4401, ensuring that the slider 440 does not separate from the first slide rail 200 when sliding on the first slide rail 200, thereby ensuring that the transport line body 300 moves smoothly on the first slide rail 200, improving stability during transportation, and reducing vibration and noise of the transport line body 300 during operation.
[0039] Specifically, in this embodiment, there are four first sliders 440, which are respectively located at the four corners of the bottom of the mounting plate 360 and are detachably connected to the transport line body 300, so as to facilitate separate maintenance and replacement, thereby reducing maintenance costs and difficulty.
[0040] like Figure 2 and Figure 5 As shown, in one embodiment, the transmission assembly 420 includes a driving wheel 421, a driven wheel 422 and a transmission belt 423. The driving wheel 421 is installed at the power output end of the second driving member 410, and the driven wheel 422 is arranged at the end of the frame 100 away from the second driving member 410. The transmission belt 423 is sleeved on the driving wheel 421 and the driven wheel 422. One end of the connecting member 430 is connected to the bottom of the transport line body 300, and the other end of the connecting member 430 is engaged with the transmission belt 423. It can be understood that the transmission assembly 420 is a synchronous belt transmission assembly. Through the cooperation of the synchronous belt pulley and the transmission belt 423, the synchronization of the movement of the transport line body 300 on the dual-platform shuttle 10 is guaranteed, and precise positioning and efficient transportation are achieved. At the same time, synchronous belt transmission has the advantages of low energy consumption and high efficiency.
[0041] Furthermore, the synchronous belt drive assembly is easy to maintain, has a low failure rate, and has a long service life. At the same time, it is easy to adjust and can quickly replace the synchronous belt to adapt to different production needs.
[0042] like Figures 2 to 4 As shown, in this embodiment, the dual-platform shuttle 10 further includes a width adjustment component 350, which includes an adjusting rod 351, a moving member 352 and a support member (not shown). The support member is arranged on a side of the mounting plate 360 close to the second guide rail 320, and the moving member 352 is installed on the second guide rail 320. The moving member 352 is connected to the adjusting rod 351, one end of the adjusting rod 351 is connected to the first guide rail 310, and the other end of the adjusting rod 351 is connected to the support member.
[0043] like Figures 2 to 4 As shown, in this embodiment, a second slide rail 361 is provided on the top of the mounting plate 360 , a second slider 321 is provided on the bottom of the second guide rail 320 , and the second slider 321 is slidably connected to the second slide rail 361 .
[0044] It is understandable that the width adjustment component 350 is a screw adjustment mechanism, the adjustment rod 351 is a screw, the moving part 352 is a nut, the moving part 352 is fixedly connected to the second guide rail 320, the first guide rail 310 serves as the fixed end of the adjustment rod 351, and the support member serves as the supporting end. By rotating the adjustment rod 351, the moving part 352 moves along the adjustment rod 351, thereby driving the second guide rail 320 to slide smoothly along the second slide rail 361. In this way, the width of the transport line body 300 can be flexibly adjusted to accommodate circuit boards of various specifications, thereby improving the adaptability and flexibility of the dual-platform shuttle machine 10. Furthermore, the screw adjustment mechanism is easy to operate, has low maintenance costs and high positioning accuracy, which can ensure that the adjustment process is fast and accurate.
[0045] Specifically, in this embodiment, the width adjustment assembly 350 further includes an adjustment knob 354, which is disposed on the outer side of the first guide rail 310 and connected to the adjustment rod 351. By rotating the adjustment knob 354, the adjustment rod 351 can be rotated, thereby achieving the function of adjusting the width of the conveyor line body 300 by the width adjustment assembly 350.
[0046] like Figure 1 As shown, in one embodiment, several observation windows 102 are provided on the top of the frame 100. As will be appreciated, these windows 102 allow staff to observe the internal status of the dual-platform docking machine 10, enabling timely detection of abnormalities and adjustments to ensure production efficiency. Specifically, the observation windows 102 are sealed with transparent panels, ensuring clarity while also preventing external dust and moisture from entering the equipment, thereby increasing the service life and stability of the dual-platform docking machine 10.
[0047] like Figures 1 to 4As shown, in one embodiment, the control component 500 includes a controller (not shown) and sensors. The controller is installed below the first slide rail 200. The sensors include a board inlet sensor 511 and a board outlet sensor 512. The board inlet sensor 511 is installed at one end of the first guide rail 310 near the feed port 101, and the board outlet sensor 512 is installed at one end of the first guide rail 310 near the discharge port. The signal output end of the board inlet sensor 511, the signal output end of the board outlet sensor 512, the signal output end of the first drive member, and the signal output end of the second drive member 410 are electrically connected to the controller. It can be understood that the controller outputs corresponding instructions based on the received signals to control the working status of each component and realize the automated operation of the dual-platform shuttle machine 10. Furthermore, the controller can adjust the operation rhythm according to production needs to optimize the operating efficiency of the dual-platform shuttle machine 10.
[0048] Compared with the prior art, the present disclosure has at least the following advantages:
[0049] 1. The dual-platform transfer machine is equipped with two independent transport line bodies, which operate in parallel to improve the efficiency of circuit board transfer.
[0050] 2. The dual-platform shuttle can be equipped with two different transport line bodies to accommodate circuit boards of different sizes. This allows it to simultaneously support the connection of two production lines with different circuit board sizes. This ensures smooth transportation and efficient support of circuit boards within the production line, further improving overall production efficiency and enhancing the flexibility of the dual-platform shuttle.
[0051] 3. Through the control components, each link of the dual-platform shuttle machine is made intelligent, the transportation speed of the circuit board is regulated, the automation level of the dual-platform shuttle machine is improved, and manual intervention is reduced.
[0052] The above-described embodiments merely represent several implementation methods of the present disclosure. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the disclosed patent. It should be noted that a person of ordinary skill in the art may make various modifications and improvements without departing from the scope of the present disclosure, all of which fall within the scope of protection of the present disclosure. Therefore, the scope of protection of the disclosed patent shall be determined by the appended claims.
Claims
1. A dual-platform docking machine, characterized in that: include: A frame, wherein the two sides of the frame perpendicular to the transport direction are respectively provided with a feed port and a discharge port; a first slide rail, the slide rail being arranged parallel to the transport direction and connected to the frame; The transport line body includes a mounting plate, a first guide rail, a second guide rail, a first driving member, a transmission rod, and a transmission wheel group. The first guide rail and the second guide rail are arranged parallel to the mounting plate. The second guide rail is slidably connected to the mounting plate. The first guide rail and the second guide rail are both provided with the transmission wheel group. The transmission rod connects the two groups of the transmission wheel groups. The power output end of the first driving member is connected to the transmission rod. The number of the transport line bodies is two, wherein a mounting plate of one of the transport line bodies is slidably connected to the first slide rail; A moving assembly, the moving assembly comprising a second driving member, a transmission assembly and a connecting member, the second driving member being arranged at one end of the first slide rail, the transmission assembly being arranged parallel to the first slide rail and connected to the frame, the power output end of the second driving member being connected to the transmission assembly, one end of the connecting member being slidably connected to the transmission assembly, and the other end of the connecting member being connected to one of the mounting plates of the transport line body; A control component is electrically connected to the signal output end of the first driving member, the signal output end of the second driving member and the signal output end of the transport line body.
2. The dual-platform docking machine according to claim 1, characterized in that: Both sides of the frame perpendicular to the transport direction are provided with detachable side panels.
3. The dual-platform docking machine according to claim 1, characterized in that: A first sliding block is provided at the bottom of the mounting plate. The first sliding block is provided with a sliding groove, and the sliding groove is slidably connected to the first sliding rail.
4. The dual-platform docking machine according to claim 1, characterized in that: The transmission assembly includes a driving wheel, a driven wheel and a transmission belt. The driving wheel is installed at the power output end of the second driving member, and the driven wheel is arranged at the end of the frame away from the second driving member. The transmission belt is sleeved on the driving wheel and the driven wheel. One end of the connecting member is connected to the bottom of the transport line body, and the other end of the connecting member is clamped with the transmission belt.
5. The dual-platform docking machine according to claim 1, characterized in that: The dual-platform shuttle machine also includes a width adjustment component, which includes an adjusting rod, a moving part and a supporting part. The supporting part is arranged on the side of the mounting plate close to the second guide rail. The moving part is installed on the second guide rail. The moving part is connected to the adjusting rod. One end of the adjusting rod is connected to the first guide rail, and the other end of the adjusting rod is connected to the supporting part.
6. The dual-platform docking machine according to claim 5, characterized in that: A second slide rail is provided on the top of the mounting plate, a second slider is provided on the bottom of the second guide rail, and the second slider is slidably connected to the second slide rail.
7. The dual-platform docking machine according to claim 1, characterized in that: A plurality of observation windows are provided on the top of the frame.
8. The dual-platform docking machine according to claim 1, characterized in that: The control component includes a controller and a sensor. The controller is installed below the first slide rail. The sensor includes a board feed sensor and a board exit sensor. The board feed sensor is installed at one end of the first guide rail close to the feed port, and the board exit sensor is installed at one end of the first guide rail close to the discharge port. The signal output end of the board feed sensor, the signal output end of the board exit sensor, the signal output end of the first drive member and the signal output end of the second drive member are electrically connected to the controller.