Garment production line rack chain mechanical overload protection device

Through the rack chain mechanical overload prevention device, the overload force is alleviated by micro switches and springs, the problem of large errors in the existing devices is solved, and precise control and safety improvement is achieved.

CN223279968UActive Publication Date: 2025-08-29EAGLE TECHNOLOGY (ZHENJIANG) CO LTD
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Patent Information

Application Number
CN202422270735.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-18
Publication Date
2025-08-29
Estimated Expiration
2034-09-18

AI Technical Summary

Technical Problem

The existing rack chain anti-overload device judges that the overload effect is poor, the error is large, and the full chain protection cannot be protected, and it needs to be improved.

Method used

Design a mechanical anti-overload device for clothing assembly line rack chains. The motor is rotated through the rack chain, triggering the micro switch to transmit signals to the controller, the circuit board locks itself and cuts off the power supply, the spring relieves the overload force, and needs to be manually reset after self-locking.

Benefits of technology

It realizes precise control overload protection, prevents misoperation, extends equipment life, and improves production efficiency and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a clothing assembly line rack chain mechanical anti-overload device, which comprises a support plate and a fixed box, the left end of the front side of the support plate is fixedly connected with the fixed box, the right side of the middle part of the front end of the support plate is fixedly connected with a support box, and the middle parts of the front and rear sides of the fixed box penetrate through and are provided with movable blocks. When the rack chain is overloaded, the rack chain can drive the motor to rotate, the motor rotates to drive the platform plate to rotate, the platform plate rotates to touch the micro switch, so that the micro switch is triggered, a signal is transmitted to the controller and the circuit board, a power supply of the motor is closed through the controller, and the circuit board has a self-locking function. And after a power supply is cut off, the motor is reset and cannot be restarted, manual reset after personnel troubleshooting is needed, a rack chain is overloaded to generate anti-overload force, the platform plate rotates to drive a fixed rod to rotate along with a movable block at the bottom, and springs on the two sides can be driven to elastically deform, so that the generated overload force is relieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rack chain overload prevention devices, in particular to a mechanical overload prevention device for a rack chain of a clothing assembly line. Background Art

[0002] The clothing assembly line is a production method that makes clothing production more efficient and systematic by breaking down the production process into a series of small steps. The rack chain overload protection device in the clothing assembly line can prevent overload or abnormal load from damaging the equipment, reduce the risk of equipment failure or accidents, and thus protect the safety of operators. By effectively preventing overload, the rack chain overload protection device can ensure the continuous and stable operation of the production line, avoid downtime caused by equipment failure or damage, thereby improving overall production efficiency and extending the service life of the equipment.

[0003] The existing rack chain achieves overload protection by controlling the driving motor current. Another method is to add an encoder to the rack chain and judge the overload of the rack chain according to the speed difference of the rack chain. However, the effect of neither the motor current nor the encoder is good. The motor control range is wide and the error is relatively large. The encoder control distance is limited and cannot protect the entire chain. Therefore, the mechanical overload protection device of the rack chain needs to be improved. Utility Model Content

[0004] One purpose of the present invention is to propose a mechanical overload protection device for a rack chain of a clothing assembly line. When the rack chain of the present invention is overloaded, it will drive the motor to rotate, and the rotation of the motor will drive the platform plate to rotate. The rotation of the platform plate will touch the micro switch, thereby triggering the micro switch and transmitting the signal to the controller and the circuit board. The power supply of the motor is turned off by the controller, and the circuit board has a self-locking function. After the power is cut off, the motor cannot be restarted even if it is reset. It needs to be manually reset after personnel inspection. The overload protection force generated by the rack chain is driven by the rotation of the platform plate to drive the fixed rod to rotate along with the movable block at the bottom, which can drive the springs on both sides to perform elastic deformation, thereby alleviating the generated overload force, and can ensure that the overload force is in an adjustable state, and the control is more precise; after the overload protection is triggered, it plays a self-locking role, and can only be restarted after personnel inspection and reset, to prevent personnel from operating incorrectly.

[0005] According to an embodiment of the utility model, a mechanical overload prevention device for a rack chain of a clothing assembly line includes a mechanical overload prevention device for a rack chain of a clothing assembly line, including a support plate and a fixed box, the front left end of the support plate is fixedly connected to the fixed box, the middle right side of the front end of the support plate is fixedly connected to the support box, the middle parts of the front and back sides of the fixed box are penetrated and provided with movable blocks, the left side of the front end of the fixed box is provided with a circuit board, the right side of the middle front end of the fixed box is provided with a micro switch, the top of the movable block is fixedly connected to a fixing rod, the outer diameter of the fixing rod is penetrated and fixedly connected to the support block, a platform plate is fixedly connected between adjacent sides of the support block, the middle of the top of the platform plate is fixedly connected to an anti-overload motor, and a micro switch is provided on the right side of the platform plate.

[0006] Furthermore, the outer diameter of each fixing rod is penetrated and provided with a spring, the other ends of each spring are fixedly connected to a connecting rod, and the other ends of each connecting rod are penetrated and slidably connected to the fixing box.

[0007] Furthermore, the output end of the anti-overload motor passes through and is fixedly connected to an anti-overload driving gear, the anti-overload driving gear is meshedly connected to an anti-overload rack chain, the right inner wall of the anti-overload rack chain is meshedly connected to an anti-overload driven gear, and the top end of the anti-overload driven gear passes through and is rotatably connected to a support box.

[0008] Furthermore, a conveyor belt is provided between the support plates on both sides, a support frame is provided on the left side of the rear support plate, and a fixing frame is fixedly connected to the top end of the support frame.

[0009] Furthermore, the rear end of the fixing frame is fixedly connected to a driving motor, and the output end of the driving motor passes through and is fixedly connected to a driving gear 1.

[0010] Furthermore, the front side of the driving gear 1 passes through and is fixedly connected to one end of the transmission shaft, the other end of the transmission shaft passes through and is fixedly connected to the driving gear 2, and the driving gear 2 and the driving gear 1 are respectively meshed and connected to a transmission rack chain.

[0011] Furthermore, the inner walls of the other ends of the two transmission rack chains are meshedly connected with driven gears, a transmission belt is fixedly connected between the outer walls of the two transmission rack chains, and a support rod is fixedly connected between the bottom ends of the two support plates.

[0012] Furthermore, a controller is provided in the middle of the left side of the fixing box, and a movable door is hinged at the front end of the fixing box.

[0013] The beneficial effects of the utility model are:

[0014] When the rack chain is overloaded, the rack chain will drive the motor to rotate, and the rotation of the motor will drive the platform plate to rotate. The rotation of the platform plate will touch the micro switch, thereby triggering the micro switch and transmitting the signal to the controller and circuit board. The power supply of the motor is turned off by the controller, and the circuit board has a self-locking function. After the power is cut off, the motor cannot be restarted even if it is reset. It requires personnel to check and manually reset it. The rack chain overload generates an anti-overload force. The rotation of the platform plate drives the fixed rod to rotate with the movable block at the bottom, which can drive the springs on both sides to elastically deform, thereby alleviating the overload force generated, ensuring that the overload force is in an adjustable state and more precise control. After the overload protection is triggered, it self-locks and can only be restarted after personnel check and reset to prevent misoperation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0016] Figure 1 The utility model is a schematic side view of the overall structure of a mechanical anti-overload device for a rack chain of a garment assembly line proposed by the present invention.

[0017] Figure 2 The utility model is a schematic diagram of the overall three-dimensional structure of a mechanical anti-overload device for a rack chain of a garment assembly line.

[0018] Figure 3 This is a schematic diagram of the three-dimensional structure of a mechanical overload protection device for a rack chain of a garment assembly line proposed by the utility model when viewed from above.

[0019] Figure 4 This is a schematic diagram of the internal structure of the conveyor belt of a rack chain mechanical overload protection device for a garment assembly line proposed by the utility model.

[0020] Figure 5 This is a schematic diagram of the internal structure of a fixing box of a mechanical overload protection device for a rack chain of a garment assembly line proposed by the utility model.

[0021] Figure 6 This is a schematic diagram of the top view of the anti-overload component of the mechanical anti-overload device for a rack chain of a garment assembly line proposed by the utility model.

[0022] Figure 7 The utility model is a bottom view structural schematic diagram of the anti-overload component of the rack chain mechanical anti-overload device for a garment assembly line.

[0023] Figure 8 This is a schematic diagram of the disassembled structure of the anti-overload component of a mechanical anti-overload device for a rack chain on a garment assembly line proposed by the utility model.

[0024] In the figure: 1. Support plate; 2. Conveyor belt; 3. Fixed box; 4. Controller; 5. Support rod; 6. Drive motor; 7. Support frame; 8. Driven gear; 9. Transmission rack chain; 10. Fixed frame; 11. Support box; 12. Movable door; 13. Anti-overload rack chain; 14. Anti-overload driving gear; 15. Anti-overload motor; 16. Connecting rod; 17. Circuit board; 18. Support block; 19. Platform plate; 20. Micro switch; 21. Anti-overload driven gear; 22. Transmission shaft; 23. Spring; 24. Fixed rod; 25. Movable block; 26. Driving gear 1; 27. Driving gear 2. DETAILED DESCRIPTION

[0025] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.

[0026] refer to Figure 1 As shown, a mechanical overload prevention device for a rack chain of a clothing assembly line includes a mechanical overload prevention device for a rack chain of a clothing assembly line, including a support plate 1 and a fixed box 3. The left end of the front side of the support plate 1 is fixedly connected to the fixed box 3, and the fixed box 3 can play a supporting and fixing role. The right side of the middle of the front end of the support plate 1 is fixedly connected to the support box 11, and the support box 11 can play a supporting role for the anti-overload driven gear 21. The middle of the front and back sides of the fixed box 3 are penetrated and provided with movable blocks 25, and the movable blocks 25 can play a role in assisting the driving of the platform plate 19. A circuit board 17 is provided on the left side of the front end of the fixed box 3, and a micro switch 20 is provided on the right side of the middle of the front end of the fixed box 3. When activated, it can close or disconnect the circuit, thereby controlling the flow of current. The top of the movable block 25 is fixedly connected to a fixed rod 24, and the fixed rod can support and fix the platform plate 19. The outer diameter of the fixing rod 24 passes through and is fixedly connected to the support block 18, and the platform plate 19 is fixedly connected between the adjacent sides of the support block 18. The middle part of the top of the platform plate 19 is fixedly connected to the anti-overload motor 15, and the outer diameter of the fixing rod 24 passes through and is provided with a spring 23. The other end of the spring 23 is fixedly connected to the connecting rod 16, and the other end of the connecting rod 16 passes through and is slidably connected between the fixed box 3. The output end of the anti-overload motor 15 passes through and is fixedly connected to the anti-overload driving gear 14, and the anti-overload driving gear 14 is meshed with the anti-overload rack chain 13. The right inner wall of the anti-overload rack chain 13 is meshed with the anti-overload driven gear 21, and the top of the anti-overload driven gear 21 passes through and is rotatably connected to the support box 11. By starting the anti-overload motor 15 and the drive motor 6 at the same time, when the anti-overload rack chain 13 at the bottom of the anti-overload motor 15 is overloaded. The anti-overload motor 15 and the drive motor 6 can be turned off simultaneously by the controller to ensure the service life of the transmission rack chain 9. A micro switch 20 is provided on the right side of the platform plate 19.

[0027] refer to Figure 1 As shown, a transmission belt 2 is provided between the support plates 1 on both sides, and the transmission belt 2 can play a role in transmitting clothing. A support frame 7 is provided on the left side of the rear support plate 1, and the support frame 7 can play a supporting role for the drive motor 6. The top of the support frame 7 is fixedly connected to a fixing frame 10, and the fixing frame 10 can play a fixing role for the drive motor 6. The rear end of the fixing frame 10 is fixedly connected to the drive motor 6. The output end of the drive motor 6 passes through and is fixedly connected to a driving gear 26. The front side of the driving gear 26 passes through and is fixedly connected to one end of the transmission shaft 22. The other end of the transmission shaft 22 passes through and is fixedly connected to the driving gear Wheel 2 27, driving gear 2 27 and driving gear 1 26 are respectively engaged with a transmission rack chain 9, the inner walls of the other ends of the two transmission rack chains 9 are engaged with a driven gear 8, and a transmission belt 2 is fixedly connected between the outer walls of the two transmission rack chains 9. The driven gear 8 can be driven to rotate by matching the driving gear 1 26, the driving gear 2 27, the transmission rack chain 9, and the transmission shaft 22. A support rod 5 is fixedly connected between the bottom ends of the two support plates 1. A controller 4 is provided in the middle of the left side of the fixed box 3. The switch of the motor can be controlled by the controller 4. A movable door 12 is hinged at the front end of the fixed box 3.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A mechanical overload protection device for a rack chain of a garment production line, characterized in that: The invention comprises a support plate (1) and a fixed box (3), wherein the left end of the front side of the support plate (1) is fixedly connected to the fixed box (3), the right side of the middle of the front end of the support plate (1) is fixedly connected to the support box (11), the middle of both front and rear sides of the fixed box (3) are penetrated and provided with movable blocks (25), the left side of the front end of the fixed box (3) is provided with a circuit board (17), the right side of the middle of the front end of the fixed box (3) is provided with a micro switch (20), the top end of the movable block (25) is fixedly connected to a fixed rod (24), the outer diameter of the fixed rod (24) is penetrated and fixedly connected to the support block (18), the adjacent sides of the support block (18) are fixedly connected to a platform plate (19), the middle of the top end of the platform plate (19) is fixedly connected to an anti-overload motor (15), and the right side of the platform plate (19) is provided with a micro switch (20).

2. The mechanical overload protection device for rack chain of a garment production line according to claim 1 is characterized in that: The outer diameter of the fixing rod (24) is penetrated and provided with a spring (23), the other end of the spring (23) is fixedly connected to a connecting rod (16), and the other end of the connecting rod (16) is penetrated and slidably connected to the fixing box (3).

3. The mechanical overload protection device for rack chain of a garment production line according to claim 1 is characterized in that: The output end of the anti-overload motor (15) passes through and is fixedly connected to an anti-overload driving gear (14); the anti-overload driving gear (14) is meshedly connected to an anti-overload rack chain (13); the right inner wall of the anti-overload rack chain (13) is meshedly connected to an anti-overload driven gear (21); the top end of the anti-overload driven gear (21) passes through and is rotatably connected to a support box (11).

4. The mechanical overload protection device for rack chains of a garment production line according to claim 1, characterized in that: A conveyor belt (2) is provided between the support plates (1) on both sides, a support frame (7) is provided on the left side of the rear support plate (1), and a fixing frame (10) is fixedly connected to the top end of the support frame (7).

5. The mechanical overload protection device for rack chains of a garment production line according to claim 4 is characterized in that: The rear end of the fixing frame (10) is fixedly connected to a driving motor (6), and the output end of the driving motor (6) passes through and is fixedly connected to a driving gear 1 (26).

6. The mechanical overload protection device for rack chains of a garment production line according to claim 5, characterized in that: The front side of the driving gear 1 (26) passes through and is fixedly connected to one end of the transmission shaft (22), and the other end of the transmission shaft (22) passes through and is fixedly connected to the driving gear 2 (27), and the driving gear 2 (27) and the driving gear 1 (26) are respectively meshed and connected to a transmission rack chain (9).

7. The mechanical overload protection device for rack chains of a garment production line according to claim 6, characterized in that: The inner walls of the other ends of the two transmission rack chains (9) are meshedly connected with driven gears (8), a transmission belt (2) is fixedly connected between the outer walls of the two transmission rack chains (9), and a support rod (5) is fixedly connected between the bottom ends of the two support plates (1).

8. The mechanical overload protection device for rack chains of a garment production line according to claim 1, characterized in that: A controller (4) is provided in the middle of the left side of the fixed box (3), and a movable door (12) is hinged at the front end of the fixed box (3).