Paper-core-free toilet roll production line system

By adjusting the combined structure of the winding frame, support table and drive cylinder, the problem of difficulty in pulling out the fiber stick from the sanitary roll is solved, stable winding and efficient cutting of the sanitary roll are achieved, and the operation stability of the production line is improved.

CN223280282UActive Publication Date: 2025-08-29VINDA PAPER (SHANDONG) CO LTD
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Patent Information

Application Number
CN202422841536.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-29
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

In the prior art, fiber sticks are difficult to pull out of the sanitary roll, resulting in the problem of damage to the sanitary roll.

Method used

The combined structure of the adjustment winding frame, support table, drive cylinder and pushing block is adopted. The stable winding and disengagement of the sanitary coil is achieved through the opening and contraction of the arc-shaped support plate, and the driving cylinder pushing block is used to push the sanitary coil to the cutting unit.

Benefits of technology

It effectively avoids the problem of difficult separation between paper core and sanitary roll, and ensures the integrity and production efficiency of sanitary rolls.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of toilet roll production equipment, and relates to a paper-core-free toilet roll production line system which comprises a conveying unit, a winding unit located on the left side of the conveying unit and a cutting unit located on the upper side of the conveying unit. A first mounting hoop and a second mounting hoop are fixedly arranged on the rotating shaft at intervals, a sliding plate is further slidably mounted on the rotating shaft, the first mounting hoop, the second mounting hoop and the sliding plate are connected with an adjusting winding frame, a mounting plate is further fixed to the rotating shaft, a driving device is mounted on the mounting plate, and the driving device is fixedly connected with the sliding plate; the driving device is used for driving the adjusting winding frame to tighten or expand. The paper-core-free toilet roll production line system can solve the problem that in the prior art, paper cores and toilet rolls are difficult to separate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of sanitary roll production and relates to a paper-core-free sanitary roll production system. Background Art

[0002] One of the existing toilet roll production processes is to add a hard paper core during toilet roll production to facilitate the manufacture of toilet roll paper. For example, CN202046736U discloses a coreless toilet roll production line system, which uses a fiber stick to wind toilet paper around a fiber stick. The fiber stick is then pulled out of the middle by a power structure to achieve the production of a paper-free toilet roll. The fiber stick can be reused. This technical solution can avoid the waste of hard paper cores in the existing technology. However, in actual production, the fiber stick in the above technical solution is difficult to pull out from the toilet roll easily, which can easily cause damage to the toilet roll. Utility Model Content

[0003] The purpose of the utility model is to solve the above problems and provide a paper-core-free toilet roll production line system.

[0004] To achieve the above-mentioned purpose, the utility model provides a paper-coreless sanitary roll production line system, comprising a conveying unit, a winding unit located on the left side of the conveying unit, and a cutting unit located on the upper side of the conveying unit, the winding unit comprising a rotating motor and a rotating shaft connected to the rotating motor, a first mounting hoop and a second mounting hoop are fixedly arranged at intervals on the rotating shaft, a sliding plate is also slidably installed on the rotating shaft, the first mounting hoop, the second mounting hoop and the sliding plate are connected to an adjusting winding frame, a mounting plate is also fixed on the rotating shaft, a driving device is installed on the mounting plate, the driving device is fixedly connected to the sliding plate, and is used to drive the adjusting winding frame to tighten or expand.

[0005] Furthermore, the adjustable winding frame includes a first hinged frame, a second hinged frame and a third hinged frame respectively hinged to the first mounting hoop, the second mounting hoop and the sliding plate;

[0006] The first articulated frame, the second articulated frame and the third articulated frame are each provided in plurality, and the plurality of the first articulated frames, the second articulated frames and the third articulated frames are arranged at equal intervals along the radial direction of the rotating shaft. The first articulated frames, the second articulated frames and the third articulated frames at the same angle form an installation group, a connecting frame is installed on the installation group, and an arc-shaped support plate is fixed on the connecting frame.

[0007] Furthermore, a base is provided below the adjustable winding frame, a support platform is provided on the base, and the support platform has an arc-shaped support surface.

[0008] Furthermore, the base is provided with an adapter plate, and the rotating motor is mounted on the adapter plate;

[0009] A driving cylinder is also installed on the adapter plate. The driving cylinder is located below the rotating motor. A pushing block is connected to the front end of the driving cylinder. The driving cylinder pushes the pushing block to move along the arc-shaped supporting surface.

[0010] Furthermore, the conveying unit includes a support structure and a conveyor belt, the conveyor belt is located below the arc-shaped supporting surface, and the base is fixedly connected to the support structure.

[0011] Furthermore, the cutting unit includes a gantry, a motor installed on the gantry, and a blade connected to the motor.

[0012] The beneficial effects of the utility model are as follows:

[0013] The present invention's coreless toilet roll production line system, through the configuration of the winding unit, particularly the adjustable winding frame, support platform, drive cylinder, and pusher block, allows for the installation of a predetermined size toilet roll. After the roll is wound, the curved support plate is separated from the toilet roll, supporting the roll on the curved support surface and then transported to the subsequent workstation via the pusher block. Compared to existing coreless production equipment, this system avoids the difficulty in separating the paper core from the toilet roll. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 A perspective view schematically showing a paper-coreless sanitary roll production line system according to one embodiment of the present invention;

[0015] Figure 2 Schematically showing a front view of a paper-coreless toilet roll production line system according to one embodiment of the present invention;

[0016] Figure 3 The exploded view of adjusting the winding frame, the supporting platform and the driving cylinder according to one embodiment of the present invention is schematically shown.

[0017] The meanings of the numbers in the accompanying drawings are as follows:

[0018] 1. Conveying unit; 2. Winding unit; 3. Cutting unit; 21. Rotating motor; 22. Rotating shaft; 23. First mounting hoop; 24. Second mounting hoop; 25. Sliding plate; 26. Mounting plate; 27. Driving device; 4. Adjusting winding frame; 41. First articulated frame; 42. Second articulated frame; 43. Third articulated frame; 44. Connecting frame; 45. Arc-shaped support plate; 5. Base; 6. Support table; 7. Arc-shaped supporting surface; 51. Adapter plate; 8. Driving cylinder; 81. Pushing block; 11. Support structure; 12. Conveyor belt; 31. Gantry; 32. Motor; 33. Blade. DETAILED DESCRIPTION

[0019] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.

[0020] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. The embodiments cannot be described one by one here, but the embodiments of the present invention are not limited to the following embodiments.

[0021] Combine Figure 1-Figure 3 As shown, the utility model provides a paper-coreless toilet roll production line system, which includes a conveying unit 1, a winding unit 2 located on the left side of the conveying unit 1, and a cutting unit 3 located on the upper side of the conveying unit 1.

[0022] In the paper-core-free sanitary roll production line system of the present invention, the winding unit 2 is used for winding and forming the sanitary roll, the cutting unit 2 is used for cutting the sanitary roll into a set size, and the conveying unit 1 is used for conveying the cut sanitary roll for subsequent packaging processing.

[0023] In one embodiment of the present invention, the winding unit 2 includes a rotating motor 21 and a rotating shaft 22 connected to the rotating motor 21. A first mounting hoop 23 and a second mounting hoop 24 are fixedly disposed on the rotating shaft 22 at intervals. A sliding plate 25 is also slidably mounted on the rotating shaft 22. The first mounting hoop 23, the second mounting hoop 24, and the sliding plate 25 are connected to an adjustable winding frame 4. In this embodiment, the adjustable winding frame 4 includes a first articulated frame 41, a second articulated frame 42, and a third articulated frame 43, which are respectively hinged to the first mounting hoop 23, the second mounting hoop 24, and the sliding plate 25. Multiple first articulated frames 41, 42, and 43 are provided, and the multiple first articulated frames 41, 42, and 43 are evenly spaced radially along the rotating shaft 22. The first articulated frames 41, 42, and 43 at the same angle form an installation group, which is mounted with a connecting frame 44, and a curved support plate 45 is fixed to the connecting frame 44.

[0024] In this embodiment, a mounting plate 26 is fixed to the rotating shaft 22 , and a driving device 27 is mounted on the mounting plate 26 . The driving device 27 is fixedly connected to the sliding plate 25 and is used to drive and adjust the winding frame 4 to tighten or expand.

[0025] The paper core-free sanitary roll production line system of the present invention, through the above-mentioned structural arrangement, can drive the movement of the sliding plate 25 by the driving device 27 to realize the opening or contraction of the arc-shaped support plate 45. Therefore, in specific production, the arc-shaped support plate 45 can be first placed in an open state to carry out the winding of the toilet paper. After the toilet paper is wound into a roll, the arc-shaped support plate 45 is restored to the contracted state to achieve separation from the sanitary roll, avoiding the problem in the prior art that the paper core is difficult to pull out of the sanitary roll.

[0026] In addition, the paper-coreless toilet roll production line system of the present invention has a base 5 disposed below the adjustable winding frame 4, on which is disposed a support platform 6 having a curved support surface 7. With the aforementioned arrangement of the support platform 6, the distance between the support platform 6 and the adjustable winding frame 4 can be adjusted according to actual needs. Furthermore, when the toilet roll is wound to a certain thickness according to the setting, the curved support plate 45 is retracted, thereby supporting the toilet roll on the curved support surface 7.

[0027] In this embodiment, the base 5 further includes an adapter plate 51, on which the rotary motor 21 is mounted. A drive cylinder 8 is also mounted on the adapter plate 51. The drive cylinder 8 is located below the rotary motor 21. A push block 81 is connected to the front end of the drive cylinder 8. The drive cylinder 8 pushes the push block 81 to move along the arcuate support surface 7. With this arrangement, when the sanitary roll is supported on the arcuate support surface 7, the drive cylinder 8 pushes the push block 81 to push the sanitary roll toward the cutting unit 3.

[0028] According to one embodiment of the present invention, the conveying unit 1 includes a support structure 11 and a conveyor belt 12. The conveyor belt 12 is located below the arc-shaped support surface 7, and the base 5 is fixedly connected to the support structure 11. The cutting unit 3 includes a gantry 31, a motor 32 mounted on the gantry 31, and a blade 33 connected to the motor 32.

[0029] In the paper-coreless sanitary roll production line system of the present invention, the pushing block 81 pushes the sanitary roll toward the cutting unit 2, and the blade 33 is used to cut the sanitary roll. The cut sanitary roll is transported backward by the conveyor belt 12 for packaging.

[0030] The above description is merely one embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A paper-coreless toilet roll production line system, comprising a conveying unit (1), a winding unit (2) located on the left side of the conveying unit (1), and a cutting unit (3) located on the upper side of the conveying unit (1), characterized in that: The winding unit (2) comprises a rotating motor (21) and a rotating shaft (22) connected to the rotating motor (21); a first mounting hoop (23) and a second mounting hoop (24) are fixedly arranged on the rotating shaft (22) at intervals; a sliding plate (25) is also slidably mounted on the rotating shaft (22); the first mounting hoop (23), the second mounting hoop (24) and the sliding plate (25) are connected to an adjusting winding frame (4); a mounting plate (26) is also fixed on the rotating shaft (22); a driving device (27) is mounted on the mounting plate (26); the driving device (27) is fixedly connected to the sliding plate (25) and is used for driving the adjusting winding frame (4) to tighten or expand.

2. The paper-coreless toilet roll production line system according to claim 1, characterized in that: The adjusting winding frame (4) comprises a first hinge frame (41), a second hinge frame (42) and a third hinge frame (43) which are hinged to the first mounting hoop (23), the second mounting hoop (24) and the sliding plate (25) respectively; The first articulated frame (41), the second articulated frame (42) and the third articulated frame (43) are each provided in plurality, and the plurality of the first articulated frames (41), the second articulated frames (42) and the third articulated frames (43) are arranged at equal intervals along the radial direction of the rotating shaft (22); the first articulated frames (41), the second articulated frames (42) and the third articulated frames (43) at the same angle form an installation group; a connecting frame (44) is installed on the installation group; and an arc-shaped support plate (45) is fixed on the connecting frame (44).

3. The paper-coreless toilet roll production line system according to claim 2, characterized in that: A base (5) is provided below the adjustable winding frame (4), a support platform (6) is provided on the base (5), and the support platform (6) has an arc-shaped support surface (7).

4. The paper-coreless toilet roll production line system according to claim 3, characterized in that: The base (5) further includes an adapter plate (51), and the rotating motor (21) is mounted on the adapter plate (51); A driving cylinder (8) is also installed on the adapter plate (51). The driving cylinder (8) is located below the rotating motor (21). A pushing block (81) is connected to the front end of the driving cylinder (8). The driving cylinder (8) pushes the pushing block (81) to move along the arc-shaped supporting surface (7).

5. The paper-coreless toilet roll production line system according to claim 4, characterized in that: The conveying unit (1) comprises a support structure (11) and a conveyor belt (12), wherein the conveyor belt (12) is located below the arc-shaped support surface (7), and the base (5) is fixedly connected to the support structure (11).

6. The paper-coreless toilet roll production line system according to claim 5, characterized in that: The cutting unit (3) comprises a gantry (31), a motor (32) mounted on the gantry (31), and a blade (33) connected to the motor (32).

Citation Information

Patent Citations

  • Production line system for coreless webs

    CN202046736U